AutomationDirect P3-01AC User manual

Power Supplies
P3-01AC $147.00
There are two power supplies available;
both provide isolated 24VDC, 5VDC,
and 3.3 VDC to the Productivity3000
bases.
The P3-01AC input power supply requires
power from an external 100–240 VAC
source.
The P3-01DC input power supply
requires power from an external 24–48
VDC source.
No Power Budgeting
No power budgeting is required with
either power supply. Any combination of
I/O modules may be installed in any slots
without power budget considerations.
P3-01AC
Terminal Block Specifications
Number of Positions 4 Screw Terminals
Pitch 0.3 inch (7.62 mm)
Wire Range 22–14 AWG (0.324 to 2.08 sq. mm) Solid Conductor
22–14 AWG (0.324 to 2.08 sq. mm) Stranded Conductor
3/64 inch (1.2 mm) insulation maximum
Screw Driver Width 1/4 inch (6.5mm) maximum
Screw Size M3 size
Screw Torque 7–9 inch-pounds (0.882 - 1.02 N·m)
P3-01AC User Specifications
Input Voltage Range (Tolerance) 100 to 240 VAC (-15% / +10%)
Rated Operating Frequency 50 to 60 Hz with ± 5% tolerance
Maximum Input Power 72W
Cold Start Inrush Current 12A 3mS
Maximum Inrush Current (Hot Start) 12A 3mS
Input Fuse Protection (Internal) Micro fuse 250V, 2A, slow blow
Non-replaceable
Efficiency 83%
Output
24VDC @ 1.4 A (±10%)
5VDC @ 2.1 A (±5%)
3.3 VDC @ 6.1 A (±5%)
Maximum Output Power 57W Combined
Heat Dissipation 17W
Isolated User 24VDC Output None
Output Protection for Over Current,
Over Voltage, and Over Temperature
Self resetting for all three voltage outputs
to base
Under Input Voltage Lock-out 55–65 VAC
Over Input Voltage Lock-out 265–280 VAC
Input Transient Protection Varistor, plus input choke and filter
Operating Design Life 10 years at full load at 40°C ambient and
5 years at 60°C ambient
P3-01AC General Specifications
Operating Temperature 0°C– 60°C (32°F–140°F),
Storage Temperature -20ºC–70ºC (-4ºF–158ºF)
Humidity 5 to 95% (non-condensing)
Environmental Air No corrosive gases permitted
Vibration IEC60068-2-6 (Test Fc)
Shock IEC60068-2-27 (Test Ea)
Enclosure Type Open equipment
Voltage Withstand
(dielectric) 1900 VDC applied for 2s
Insulation Resistance >10MV@ 500VDC
Module Location Power supply slot in any local, expansion, or remote
base in a Productivity3000®System.
Weight 345g (12.1 oz)
Agency Approvals UL508 file E157382, Canada & USA
UL1604 file E200031, Canada & USA
CE (EN61131-2*)
This equipment is suitable for use in Class 1,
Division 2, Groups A, B, C and D or non-hazardous
locations only.
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
IMPORTANT!
WARNING: Explosion hazard – Substitution of components may
impair suitability for Class I, Division 2.
*Meets EMC and Safety requirements. See the Declaration of Conformity for details.
AC Input Power Supply
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tPR3-6 Productivity3000®Controllers
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Power Supplies
+V
-V
GND
LOGIC
GND
P3-01DC
ACL
ACN
GND
LOGIC
GND
P3-01AC
Grounding
A good common ground reference (earth ground) is essential for
proper operation of the Productivity3000®system. One side of all
control circuits, power circuits and the ground lead must be properly
connected to earth ground by either installing a ground rod in close
proximity to the enclosure or by connecting to the incoming power
system ground. There must be a single-point ground (i.e. copper bus
bar) for all devices in the enclosure that require an earth ground.
Power Connections
Power Supply Installation
Step Two:
Insert the Power
Supply at a 45° angle
into the notch located
at the top of the base
and rotate down until
seated in socket.
Step Three:
Snap the two retaining
tabs into the locked
position.
Step One:
Locate the left most
socket in the base.
WARNING: Explosion hazard – Do not connect or disconnect connec-
tors or operate switches while circuit is live unless the area is known to
be non-hazardous. Do not hot swap.
1-800-633-0405
tPR3-8 Productivity3000®Controllers
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Dimensions and Installation
It is important to review and understand
the installation requirements for your
Productivity3000®system. Your knowl-
edge of these requirements will help
ensure that your system operates within
its environmental and electrical limits.
Plan for Safety
This catalog should never be used as a
replacement for the product inserts and
user manual. Each base, CPU, power
supply, I/O module, remote slave, and
expansion module comes with a product
insert. You can purchase, download for
free, or view online the Productivity3000
user manual (P3-USER-M). These docu-
ments, along with the software help files,
contain important safety information that
must be followed.
The system installation should comply
with all appropriate electrical codes and
standards.
Enclosures
Your selection of a proper enclosure is
important to ensure safe and proper
operation of your Productivity3000
system. Applications for the
Productivity3000 system vary and may
require additional hardware consider-
ations. The minimum considerations for
enclosures include:
• Conformance to electrical standards
• Protection from the elements in an
industrial environment
• Common ground reference
• Maintenance of specified ambient
temperature
• Access to the equipment
• Security or restricted access
• Sufficient space for proper installation
and maintenance of the equipment
Mounting Position
Mount the bases horizontally, as shown in
the illustration, to provide proper ventila-
tion. Do not mount the bases vertically,
upside down, or on a flat horizontal
surface.
AIRFLOW
OK
3”
[76mm]
NOTE: Add 3 inches (76 mm)
to mounting depth when using
ZIPLink cable ZL-CBL40.
2”
50mm
min
2”
50mm
min
7.2”
183mm
min
3”
76mm
min
3”
76mm
min
7
2
”
2”
50mm
min
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Dimensions and Installation
8.75”
inches
[mm]
4.75
[120.7]
8.50
[215.9]
8.75
[222.3]
9.88
[251.0]
19.56
[496.8]
14.50
[368.3]
15.44
[392.2]
10.31
[261.9]
6.00
[152.4]
6.00
[152.4]
6.00
[152.4]
6.00
[152.4]
7.56
[192.0]
11.25
[285.6]
5.59
[142.1]
P3-03B
P3-05B
P3-08B
P3-11B
P3-03B
P3-05B
P3-08B
P3-11B
5.59
[142.1]
5.59
[142.1]
5.59
[142.1]
Base Dimensions
Mounting Clearances
Provide a minimum clearance of 2 inches
(50mm) between the bases and all sides
of the enclosure. Allow extra door clear-
ance for operator panels and other
door mounted items. There should be a
minimum of 3 inches (76mm) clearance
between the base and any wire duct, and
a minimum of 7.2 inches (183mm) from
base to base in a multiple base installation.
Grounding
A good common ground reference (earth
ground) is essential for proper operation of
the Productivity3000®system. One side of
all control circuits, power circuits and the
ground lead must be properly connected to
earth ground by either installing a ground
rod in close proximity to the enclosure
or by connecting to the incoming power
system ground. There must be a single-
point ground (i.e. copper bus bar) for all
devices in the enclosure that require an
earth ground.
Temperature
Considerations
The Productivity3000 system should be
installed within the operating temperature
specifications as listed in this document. If
the temperature deviates above or below
the specification, measures such as cooling
or heating the enclosure should be taken to
maintain the specification.
Power Considerations
The Productivity3000 system is designed
to be powered by 110/220 VAC or 24/48
VDC via one of the Productivity3000
power supplies. The Productivity3000 has
achieved CE certification without requiring
EMF/RFI line noise filters on the AC power
supply. Please review the “EU Directives”
document, located in the User Manual
or at www.automationdirect.com/produc-
tivity/p3000, for applications which require
CE Compliance.
1-800-633-0405
tPR3-28 Productivity3000®Controllers
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Base Installation
Using Mounting Rails
The Productivity3000®bases can be
secured to the cabinet using mounting
rails. You should use rails that conform
to DIN EN standard 50 022. We offer
a complete line of DIN rail, DINnectors
and DIN rail mounted apparatus. These
rails are approximately 35mm high, with
a depth of 7.5 mm. If you mount the
base on a rail, you should also consider
using end brackets on each side of the
base. The end brackets help keep the
base from sliding horizontally along the
rail. This helps minimize the possibility of
accidentally pulling the wiring loose.
If you examine the bottom of the base,
you’ll notice retaining clips. To secure
the base to a DIN rail, place the base
onto the rail and gently push up on the
retaining clips. The clips lock the base
onto the rail.
To remove the base, pull down on the
retaining clips, slightly lift up the base,
and pull it away from the rail.
DIN Rail
Dimensions
7.5 mm
35 mm
End Bracket (Part No. DN-EB35)
Rotate base
into position.
Hook base
onto DIN rail at
top of mount-
ing slot.
Gently push up
retaining clips.
1
2 3
Retaining Clips
DIN Rail (Part No. DN-R35S1)
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