Avid Technology Z Series User manual

CRANECO.
280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM
2/25/14 TECHUK-92/ D.W.O. 22018 Page 1 of 13
AVID Z* Series
ATEX/IECEx Certified – Ex mb e
Monitor and Control Monitor
INSTALLATION AND OPERATION MANUAL
IOM: TECHUK-92 Revision: 4
Prepared By: C.Irwin Date: 2/25/14 Drafting Work Order:22512 ECN: 13000
Reviewed By: T. Lee Date: 8/2/18 Approved By: C. Irwin Date: 8/2/18
This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied,
reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Crane Co.

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RevisionHistory
Revision
25February2014,Initialrelease
26October,2015Rev.1
12April,2016Rev.2
11December,2017Rev.3
1August,2018Rev.4
CraneCo.Locations
USA:+12017947650
Europe,MiddleEast&Africa:+44(0)1892516277
AsiaPacific:+6568698909

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AVIDMonitor AVIDControlMonitor
1.0 Introduction
Thisseriesofproductsareavailableinthreematerials,GrilamidTR90UV(ZR),Aluminum(ZA)orStainlessSteel
CF8M/316(ZS)andintwosizesofenclosure.
BoththeZ*seriesMonitorsandControlMonitorsprovideendoftravelindicationbythemeansofeitheran
electricalorpneumaticswitchesorinductivesensorsmountedwithintheenclosure.Theseareactivatedbycams
/triggersmountedontherotaryshaft.TheMonitorenclosureconstructioncomprisesofashaftpassingthrough
theenclosurehousingandcover(whenfittedwithvisualindicator).Thetwopartenclosurehasanintegralgasket
sealandtheshafthasuptotwo‘O’ringsealsinthebearingareas.
TheZ*ControlMonitorhas,locatedwithintheenclosure,uptotwosolenoidcoilstooperate/controlprocess
actuatorsorcylinders,eitherdoubleactingorspringreturn,dependingonthemodelordered.
TheMonitorhastheoptionofuptothreeentriesforconnectiontoanexternalpowersourceinthesmaller
enclosureanduptofiveinthelargerenclosure.TheControlMonitorhastwoorthreerespectivelydependingon
whethertheoneortwocoilsareselected.
Thesizesavailableare;M20x1.5p,M25x1.5p,1/2”–14NPT,3/4”‐14NPT,Pg13.5oranyothersuitablethread
thatcanmaintainIP6Xingressrating.
2.0ProductCertification
ExmbeIICT*Gb
ExtbIIICT*°CDbIP6X
Tamb‐*°CTO+*°C
IECExSIR08.0131X
nnnn II2GD
ExmbeIICT*Gb
ExtbIIICT*°CDbIP6X
Tamb‐*°CTO+*°C
SIRA08ATEX5351X
ThisequipmentmaybeusedinaCAT2or3GasandDustenvironmentswithapparatusgroupscoveringIIA,IIB
andIIC.
FortheAVIDControlMonitorthetemperatureclassesarebetweenT1throughtoT5(T100°C)at‐40°Cto+50°C.

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FortheAVIDMonitortherearetwotemperatureclassesbetweenT1throughtoT5(T100°C)‐40°Cto+60°Cand
T1throughtoT6(T85°C)‐40°Cto+45°C
3.0Warnings.
NOTE:Beforeinstallationofthisproduct,pleaseensurethattheproductanditscertificationissuitableforthe
intendedapplication.
Iftheequipmentislikelytocomeintocontactwithaggressivesubstances,thenitistheresponsibilityoftheuser
totakesuitableprecautionsthatpreventitfrombeingadverselyaffected,thusensuringthatthetypeof
protectionprovidedbytheequipmentisnotcompromised.
Theinstallershallensurecompliancetothecertificateconditionsforeachofthecertifiedcomponentsinstalled:
i. Theterminalsshallonlybefittedwithwiresthathavecrosssectionalareafallingwithinthefollowinglimitations:
MK3RangeofTerminalStrips:Rigid:0.5mm2to2.5mm2,Flexible:0.5mm2to1.5mm2
Type262‐***Terminalstrip:0.2mm2to4mm2(single‐core,finelystranded,and
stranded).
Type07‐9702‐0*2*/****RangeConnectingTerminal:0.2mm2to2.5mm2(solid,fine‐strandedandmulti‐
stranded)
TerminalBlockKL‐*‐25‐400:Solid/Stranded:0.5mm2to2.5mm2,Flexible:0.5mm2to1.5mm2
ii. ForMK3RangeofTerminalStrips:Exceptwhenshowninacertificateasbeinginternalwiringofapparatus,not
morethanonesingleormultiplestrandleadshallbeconnectedintoeithersideofanyterminal,unlessmultiple
conductorshavebeenjoinedinasuitablemanner,e.g.twoconductorsintoasingleinsulatedcrimpedbootlace
ferrule.
iii. ForMK3RangeofTerminalStrips:Leadsconnectedtotheterminalsshallbeinsulatedfortheappropriate
voltageandthisinsulationshallextendtowithin1mmofthemetaloftheterminalthroat.
iv. ForMK3RangeofTerminalStrips:Allterminalscrews,usedandunused,shallbetighteneddowntobetween
0.4Nmand0.45Nm,
v. ForMK3RangeofTerminalStrips:MK3/2andMK3/3terminalsshallbemountedinsuchawayastoprevent
anyrotationoftheterminalstripduringtighteningorlooseningoftheterminalscrews.Allotherlargerterminals
shallbemountedusingatleasttwoofthefixingholestopreventrotation.
vi. ForMK3RangeofTerminalStrips:Minimumcreepageandclearancedistancesbetweentheinstalledterminals
andadjacentconductive,equipment,enclosurewallsandcoversshallbe5mm,unlessQBcross‐connecting
combsareusedandareangleddownwards,inwhichcasethesevaluesarereducedto3.2mminbothcases.
vii. ForMK3RangeofTerminalStrips:WhenQBcross‐connectingcombsareusedwiththeangledblackinsulation
inclinedupwards,themaximumvoltageratingattheterminalstripsisunchanged,butwhenthecombisangled
downwardsthevoltageratingisreducedto175Vmaximum‐seeabovepoint.
viii. ForMK3RangeofTerminalStrips:Wheretheprongofaninsulatingcombisusedinaterminalway,afurther
singleconductorof1.0mm2minimumcross‐sectionalareamaybeconnectedtothesameterminalwayontop
oftheprong.
ix. ForMK3RangeofTerminalStrips:Theinsideedgeoftheinsulationofthecombscross‐connectingarmshallbe
incontactwiththeterminalmolding.
x. ForMK3RangeofTerminalStrips:Theterminalsshallonlybeinstalledandwiredwithcableinanambient
temperatureof‐10°Cto+80°C.
xi. ForMK3RangeofTerminalStrips:TheQBcross‐connectingcombsarelimitedtothesamecurrentratingasthe
terminalandshallnotbeusedwithcurrentsinexcessofthisvalue.
xii. Type262‐***Terminalstrip:Concerningtheuseofaccessoriestheinstructionsofthemanufacturershallbe
considered.
xiii. Type262‐***Terminalstrip:Whenfeed‐throughterminalswithearthing‐conductorterminalblocksare
mountedsidebyside,endcoverplatesoradaptorplatesaretobeprovided.

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xiv. Type07‐9702RangeConnectingTerminal:Theseterminalsmaybefixedonlywiththeappertainingscrews.
xv. Type07‐9702RangeConnectingTerminal:Ifaccessoriesareused,theinstructionsforinstallationprovidedby
themanufacturershallbeobserved.
xvi. Type07‐9702RangeConnectingTerminal:Ratedtorque=max.0.4Nm.
xvii. TerminalBlockKL‐*‐25‐400:Takecareatinstallationthattheconductorinsulationreachestheterminal
immediately.
Themaximumdustlayershallbenogreaterthan5mm(T5135°C).
WARNING:POTENTIALELECTROSTATICCHARGINGHAZARD‐cleanonlywithdampcloth.
Thissymbolwarnstheuserofpossibledanger.Failuretoheedthiswarningmayleadtopersonalinjury
ordeathand/orseveredamagetoequipment.
Thissymbolidentifiesinformationaboutoperatingtheequipmentinaparticularmannerthatmay
damageitorresultinasystemfailure.Failuretoheedthiswarningcanleadtototalfailureofthe
equipmentoranyotherconnectedequipment.
Thissymboldrawsattentiontoinformationthatisessentialforunderstandingtheoperationand/or
featuresoftheequipment.
4.0 MountingInstructions.
RequiredTools:Onlyusespannersofthecorrectsizeoranadjustablespannertofithexheadboltsinthe
mountingkit.
4.1 DirectMount.
4.1.1 Selectthecorrectactuatordriveadaptortosuittheactuatorpinionandinsertthe11mmA/Finthecorrect
positionandpressdown.
4.1.2 OrientatetheAVIDPositionMonitorandlocatetheModmountdrivecouplerintotheactuatordriveadaptor.
PressdownsothattheModmountisfullyseatedontheactuatormountingface.
4.1.3 Usingan8mmA/Fspanner,securetheassemblytakingcarenottoexceedthetorquespecifiedonthebracket.
SeeFigure1.
4.2 NamurMount.
4.2.1 Obtainamountingkitsuitedfortheactuator/valve,commonlyavailablethroughalocalPentairdistributor.
4.2.2 Attachthemountingbracketandcoupler(ifrequired)totheunithousingwiththehardwareprovided.
TypicalactuatorhardwareisM5(8mmA/F)andmonitormountingM6(10mmA/F)orM8(13mmA/F).
4.2.3 Attachtheunitandmountingsystemtotheactuator.SeeFigure1.

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4.2.4Ensureaxialalignmentbetweenunitshaft,couplerandactuatorshaft.Failuretocorrectlyaligncouldresultin
long‐termstress‐relatedfailureofunitshaftinhighcycleorhightorqueapplications.
Beforestrokingtheactuatortothefullyclosedposition,pleaseensurethattheprocessissafetodoso.
Fig1
5.0 EaziFixCamSettings.
5.1Toreleasethecover,loosenthecoverretainingscrewsusinga4mmA/FAllenKey.Liftthecoverandtwist
approx45°andremove.SeeFigure2below.
Fig2
5.2Tosetthelowerswitch,liftthebottomEasiFixcamandturnuntiltheswitchhasactivatedandthenrelease.
ThespringwillpushtheEasiFixcambackontothesplinedshaft.

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Beforestrokingtheactuator,pleaseensurethattheprocessissafetodosoandthatallhandsarekept
awayfromthemovingshaft/cams.
5.3Stroketheactuatortotheoppositeendoftravel.SetthetopEasiFixcambypushingdownandturningthe
EasiFixcamuntiltheupperswitchisactivated.
5.4Stroketheactuatorfromoneendofstroketotheotherseveraltimestochecktheswitchoperation.
Iftheswitchesrequireadjustment,repeatsteps5.2to5.3.
Fig3
6.0FieldWiring&Installation.
WARNING:TheZ*seriesshouldalwaysbehandledwithcarewhenthecoverisremoved.
NOTE:Beforeelectricalinstallation,pleasereadandfollowthewiringdiagramlocatedinsidethecover.
TheelectricalratingscanbefoundontheproductI.Dlabel.
6.1 Fieldwiringmustbecarriedoutinaccordancewithsite,localandnationalelectricalcodes/requirements.
ThisincludesspecialattentiontoearthbondtotheAluminiumorStainlessSteelenclosureusingtheinternal
andexternalearthpointsprovided.
6.2 Installationofthisproductshallbecarriedoutbycompetentpersonnelinaccordancewiththeapplicablecode
ofpracticesuchas60079‐14.
6.3 TheZserieshousingcanofferuptothreeconduitentrieswhereastheZ+seriescanofferuptotwoentriesof
thefollowingthreadsizes;M20x1.5p,M25x1.5p,½”‐14NPTor¾”‐14NPT.Theentriesaredetailedonthe
product
IDlabelfoundontheproductcover.Pleaseseebelowthedesignatedconduitlocation.
TOPCAM
PUSHDOWN,TURN
&RELEASE
BOTTOMCAM
LIFTUP,TURN
&RELEASE

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ZSeriesZ+Series
6.4 Thecertificationappliestoequipmentwithoutcableglands.Whenmountingtheenclosureinthehazardous
area,onlysuitablyratedIP66/67,ATEX/IECEx(dependentonscheme)certifiedglandsmustbeused.
6.5 AllunusedcableentriesmustbepluggedwithasuitablyratedIP66/67ATEX/IECEx(dependentonscheme)
certifiedblankingdevices.
6.6 Beforereplacetheenclosurecover,ensurethatbothofthehousingandcoversealingsurfacesarecleanand
undamaged.Tightenthecoverscrewshandtightusinga4mmA/FAllenkey.
7.0 OperatingandMaintenanceInstructionsforAVIDSolenoidValve.
7.1GeneralDescription
7.1.1TheAVIDsolenoidvalveincorporateselastomerstaticsealsthroughwhichashapedspoolmovesandare
manufacturedfor3or5wayoperation.3wayisnormallyusedforpilotcontroloftheotherrelayvalvesor
fortheoperationofsingleactingcylinders.5wayisnormallyusedtocontroltheactionofdoubleacting
cylinders.Thesealspacerassemblyformsindividualannularchambersoppositeeachvalveportandthe
groovedspooleitherclosesorallowsflowbetweenadjacentchambers,hencethepositionofthespool
determineswhichportsareopenorclosed.
Thespoolismovedbywayofamanuallyormechanicallyoperatedmechanismnormallyagainstareturn
spring.Operationmaybebyapplicationorremovalofapilotairsupplyactingasapilotpiston.Thisformof
controlisutilizedforelectricalactuationwhereintegralsolenoidvalvescontrolthepilotairsupply.
Conduit
B
Conduit
B
Conduit
A
Conduit
C
Conduit
A
Internal
Coil
Position

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7.1.2OptionalFeatures.
No‐VoltageRelease(Latching)
Withthecoilfirstenergized,thepalmbuttonisthenmanuallymovedandlatched.Theinwardmovementof
thepalmbuttoncausesthevalvetoshift.Whenthecoilisde‐energized,thepalmbuttonandlatching
mechanismareautomaticallytripped,allowingthevalvetoreturntoitsoriginalposition.SeeFig.1
ManualLockingOverride
Manuallydepresspalmbuttonandrotateclockwisefor
maintainedcondition,mustmanuallydisengagetoreturnto
originalposition.SeeFig.2
MomentaryOverride
Springreturnmomentarypushtype,mustholdintoactuate.
SeeFig.3
HexDriveMaintainedOverride
Insertallenkeyinhexheadscrewandrotateclockwise
(4‐5turns)toshiftspool.Valvewillstayputuntilhexhead
screwisrotatedcounterclockwise(4‐5turns)backtooriginal
position.SeeFig.4
D/C‐DualCoilOption
Fivewayvalvesareavailablewithacoil/pilotvalveoneachend
oftheAVIDvalve,coil“A”andcoil“B”.
Whencoil“A”isenergizedthevalvewillshift.Ifcoil“A”isthen
de‐energized,thevalvewillremaininthisposition.
Thevalvewillnotreturntotheoriginalstateuntilcoil“A”isde‐energizedandcoil“B”isenergized.
Theprocessisthesameforcoil“B”.
NOTE‐ForDualCoilValves
Thevalvemaybeineitherpositionuponinstallation.RefertotheAirFlowDiagramsandenergizethe
appropriatecoil(withair)toresetvalvetothedesiredposition.
Dualcoilvalvesrequirebothanelectricalsignalandairpressuretooperate.SeeAirFlowDiagramforair
pressurerequirements.
Ifeitherorbothinputsarelostthevalvewillremaininitscurrentposition.
Bothcoilsshouldneverbeenergizedsimultaneously.
7.2Specifications
OperatingPressure: 45‐120PSIG
OperatingMedia: NonLubricatedFilteredAirto20Microns
Fig.1Fig.2
Fig.3Fig.4

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7.3 PneumaticPortingConfigurations
7.4(AirLine)InstallationConsiderations.
AirMainsandlinesshouldbelargeenoughtoavoidexcessivepressurelossunderconditionsofmaximum
flow.
Airlinesshouldbeinstalledwithasfewrestrictionsaspossibleifthecostofcompressedairistobekepttoa
minimum.Sharpturnsinpipingshouldbeavoidedformoreefficientairflowandeconomicalairpower.
Itisadvisabletopitchthemainsinthedirectionofairflowsothatbothgravityandairflowwillcarrythe
watertotrapsorwaterlegslocatedatfrequentintervals.
Tohelpinpreventingcondensedmoisturefromreachingthepointofusage,downpipesshouldneverbe
takendirectlyfromthebottomofairpipesormains.Connectionshouldbemadeatthetopofthemainanda
longradiusreturnbendused.
7.5AirFlow.
Pipesizesarenormallydeterminedonsemiempiricallines,basisforselectionbeinganacceptablepressure
drope.g.notmorethan10%oftheappliedpressure.Insizingpipes,considerationshouldbegiventolikely
futuredemands,asasystemwillbeinefficientifthedemandoutgrowsthesupply.Itisalwaysbettertoover
sizemainsasthiswillreduceairvelocityandmakewaterseparationmoreeffective.
3/2SpringReturnValve.
DescriptionofOperation:
SolenoidDe‐Energised‐
AirflowsfromOutletPort2toExhaustPort3.
SolenoidEnergised‐
AirflowsfromInletPort1toOutletPort2.
5/2SpringReturnValve.
DescriptionofOperation:
SolenoidDe‐Energised‐
AirflowsfromInletPort1toOutletPort2and
exhaustsfromPort4to5.
SolenoidEnergised‐
AirflowsfromInletPort1toOutletPort4and
exhaustsfromPort2to3.
DualCoilValve.
DescriptionofOperation:
CoilBDe‐Energized‐
AirflowsfromInletPort1toOutletPort2and
exhaustsfromPort4to5.
Coil‘A’Energized‐
AirflowsfromInletPort1toOutletPort4and
exhaustsfromPort2to3.

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7.6AirServiceEquipment.
Theimportanceofproperfiltration(20Micron)andlubricationoftheairsupplytopneumaticequipmentcan
neverbeover‐emphasizedasameansofdecreasingfrictionandpreventingcorrosionandweardueto
moistureandabrasivesolidsbeingpresentintheairsupply.
Athigherpressuresthanrecommended,pneumaticequipmentcanwearexcessivelywithnosignificant
increaseinoutputandcompressedairisconsequentlywasted.
Thereismuchtobegained,therefore,fromprovidingpneumaticequipmentwithservicedairbyincluding
suitableairlinefilters,pressureregulatorsandlubricantsintheinstallation.
7.7TubesandFittings.
Theuseofcopper,stainlesssteel,nylonorpolyethylenetubeisrecommendedforpipingupaircircuitsand
equipment.Asageneralrule,pipethreadedfittingsshouldnotbeassembledtoaspecifictorquebecausethe
torquerequiredforareliablejointvarieswiththreadquality,portandfittingmaterials,sealantused,and
otherfactors.
Thesuggestedmethodofassemblingpipethreadedconnectionsisto assemblethemfingertightandthen
wrenchtightenfurthertoaspecifiednumberofturnsfromfingertight.
Theassemblyproceduregivenbelowisforreferenceonly,thefittingshouldnotbeovertightenedforthis
willleadtodistortionandmostlikely,completevalvefailure.
1.Inspectportandconnectorstoensurethatthethreadsonbotharefreeofdirt,burrsandexcessivenicks.
2.Applysealant/lubricantorTeflontapetothemalepipethreads.Withanysealanttape,thefirstoneortwo
threadsshouldbeleftuncoveredtoavoidsystemcontamination.
3.Screwtheconnectorintotheporttothefingertightposition.
4.Wrenchtightentheconnectorapproximately1‐2turns(toseal)fromfingertight,againthisisonly
reference–thefittingshouldNOTbeovertightened
EXPLODEDASSEMBLYOF
3&5WAY1.1CvAVIDVALVE

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8.0ProductRepair&Service.
8.1ItisrecommendedthataperiodicvisualandoperationevaluationiscarriedoutoftheMonitor/Control
Monitoratleastonceayearorevery1millioncycles.Iftheshaftrequireslubricationthenasuitable(NLGI2)
ratedgreasesuchasRocolSapphireLoTemp2shouldbeused.Pleasenotethatifanyotherlubricantother
thanRocolSapphireLoTemp2thenisshallbecompatiblewiththeshaft‘O’ringmaterial.
8.2ForControlMonitorsONLY‐Itisrecommendedthataperiodicvisualandoperationevaluationiscarriedof
theControlMonitorAVIDsolenoidvalveatleastonceayearorevery1millioncycles.Ifthespool&seals
requirelubricationthenuseMolykote55grease.
8.3Inspectionofthisproductshallbecarriedoutbyperiodicallybysuitablytrainedpersonnelinaccordancewith
theapplicablecodeofpracticesuchas60079‐17toensurethatitismaintainedinasatisfactorycondition.
8.4Theequipmentisnotintendedtoberepairedbytheuser.Therepairofthisequipmentistobecarriedoutby
themanufacturer,ortheirapprovedagents,inaccordancewiththeapplicablecodeofpracticesuchas
60079‐19.
8.5Theequipmentcontainedwithinthisproductcanbereplacedwithlikeforlikeparts/assembliesONLY.
8.6Thecertificationofthisproducthasbeenapprovedbasedonthematerialofconstructionasperthedrawings
listedintheschedulewithinthiscertificate.Anyreplacementpartsthatarenotmadeinaccordancetothe
listeddrawingwillinvalidatetheapproval/certification.
8.7ReplacementpartsmustbepurchasedthroughCraneCo.orviaanapprovedAVIDdistributor.

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