AVL DITEST MCS 120 User manual

USER MANUAL
AVL DITEST MCS 120
MODULE CONDITIONING SYSTEM
Ident number:
AT7953E
Revision:
02
Issue:
2020-04
Software version:
Data may change without notice.
Alldatavalidattimeofprinting.
PASSION INNOVATES FUTURE

AVL DiTEST GmbH
Alte Poststrasse 156
8020 Graz
AUSTRIA
Tel: [phone]
Fax: [phone]
[email protected]
www.avlditest.com
Copyright © 2020 AVL DiTEST GMBH, all rights reserved.
The content of this publication may not be reproduced in any way or forwarded to third
parties, either in part or in full, without the prior written consent of AVL DiTEST. This
publication was created with due care such that AVL DiTEST is not liable for any remaining
errors or omissions or for any damages arising therefrom.

AVL DiTEST MCS 120
Warning and Safety Notes
User Manual
I
Warning and Safety Notes
This user manual contains important warning and safety notices that must be
observed by the user.
The product is intended only for the highly specific use described in the user
manual. The most important prerequisites and safety measures for the use and
operation of the product are also described to ensure faultless operation.
No warranty can be given and no liability is assumed for applications beyond the
described use, irrespective of observance of the necessary prerequisites and
safety measures.
The product may only be used and operated by personnel who, based on their
qualifications, are capable of adhering to the necessary safety measures during
use and operation. Only accessories and consumables supplied by AVL DiTEST
or approved by AVL DiTEST may be used. The measurement results obtained
from the product in question depend not only on correct functioning of the product,
but also on a series of general conditions. The results delivered by the product
must therefore be evaluated by a specialist (e.g. plausibility check) before further
measures are taken on the basis of a delivered measurement.
Settings and maintenance work on open devices while still live may only be
performed by trained specialists who are aware of the associated danger.
The product may only be repaired in the factory of origin or by specialists
specifically trained to perform such repair.
When using the product, it must be ensured by a specialist that the test object or
test system is not brought into any operational state that could result in damage to
goods or endangerment of people.

Warning and Safety Notes
AVL DiTEST MCS 120
II
User Manual

AVL DiTEST MCS 120
Special Safety
User Manual
III
General Safety
Danger to life by electric potential on vehicles with high voltage systems
Deadly high voltages are present on the HV energy store (HV battery) and on
parts connected to it!
Make sure no-one can come into contact with the connections on the HV battery,
connecting cables of the HV battery or other parts under high voltage!
The battery to be tested should be removed from the vehicle.
If the measurements are made on an open but still installed in the vehicle battery,
the vehicle must be disabled and secured.
Danger to life by electric potential on vehicles with high voltage systems
Please note that work, in particular dismantling, on high-voltage vehicles may only
be carried out by suitably trained and authorized personnel.
Danger to life by electric potential on vehicles with high voltage systems
For work under tension special safety and training conditions apply!
In every situation make sure that these are observed!
Danger to life by electric potential on vehicles with high voltage systems
Make sure that all necessary safety precautions have been taken before you start
measuring.
Check the HV insulation gloves for suitability before using them!
WARNING
When connecting the cell module, make sure the IR temperature sensor is
not covered and ensure direct visibility between the sensor and the module.
DANGER
DANGER
DANGER
DANGER

Special Safety
AVL DiTEST MCS 120
IV
User Manual

AVL DiTEST MCS 120
IMPORTANT SAFETY INSTRUCTIONS
User Manual
V
IMPORTANT SAFETY INSTRUCTIONS
1. Read all instructions.
2. Care must be taken as burns can occur from touching hot parts.
3. Do not operate equipment with a damaged cord or if the
equipment has been dropped or damaged - until it has been
examined by a qualified serviceman.
4. Do not let cord hang over edge of table, bench or counter or
come in contact with hot manifolds or moving fan blades.
5. If an extension cord is necessary, a cord with a current rating
equal to or more than that of the equipment should be used.
Cords rated for less current than the equipment may overheat.
Care should be taken to arrange the cord so that it will not be
tripped over or pulled.
6. Always unplug equipment from electrical outlet when not in use.
Never use the cord to pull the plug from the outlet. Grasp plug
and pull to disconnect.
7. Let equipment cool completely before putting away. Loop cord
loosely around equipment when storing.
8. To reduce the risk of fire, do not operate equipment in the vicinity
of open containers of flammable liquids (gasoline).
9. Adequate ventilation should be provided when working on
operating internal combustion engines.
10. Keep hair, loose clothing, fingers, and all parts of body away
from moving parts.
11. To reduce the risk of electric shock, do not use on wet surfaces
or expose to rain.
12. Use only as described in the manual. Use only manufacturer´s
recommended accessories.
13. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS
AVL DiTEST MCS 120
VI
User Manual

AVL DiTEST MCS 120
Content
User Manual
VII
Content
Warning and Safety Notes ........................................................................... I
General Safety ............................................................................................ III
IMPORTANT SAFETY INSTRUCTIONS.......................................................V
1General .............................................................................................. 1
1.1 General Notes..................................................................................................................... 1
1.2 EC Declaration of Conformity/CE mark.............................................................................. 2
1.3 Certificate of Calibration...................................................................................................... 4
1.4 Designated Use .................................................................................................................. 6
1.5 Field of application.............................................................................................................. 6
2Components...................................................................................... 7
2.1 Cable sets......................................................................................................................... 16
2.1.1 USB-cable (USB 2.0 A auf USB 2.0 B Rugged) EX7069................................................. 16
2.1.2 Cable Set plus minus, X590 ............................................................................................. 16
2.1.3 Cable, analog module, X590 ............................................................................................ 16
2.1.4 Cable, CAN bus module ................................................................................................... 17
2.1.5 SPI-UART-Adapter ........................................................................................................... 18
3Commissioning............................................................................... 19
3.1 Installation of the DSS Software....................................................................................... 19
3.2 Firmware Update .............................................................................................................. 19
3.3 Hardware .......................................................................................................................... 20
4Performing a Measurement............................................................ 23
4.1 Start MCS 120 .................................................................................................................. 23
4.1.1 Safety test......................................................................................................................... 32
4.1.2 Self-test............................................................................................................................. 35
4.1.3 Deviceinfo ......................................................................................................................... 37
4.1.4 Viewing all reports............................................................................................................. 39
4.1.5 Result report directory....................................................................................................... 41
4.1.6 Entering a list of operator names...................................................................................... 42
4.1.7 Switch off .......................................................................................................................... 42
5Troubleshooting.............................................................................. 43
6Maintenance and care..................................................................... 45
6.1 Optical check .................................................................................................................... 45
6.2 Cleaning............................................................................................................................ 45
7Scope of delivery............................................................................ 47
8Technical data................................................................................. 49
8.1 Operating data .................................................................................................................. 49
9Index ............................................................................................... 51

Content
AVL DiTEST MCS 120
VIII
User Manual