Veeder-Root 880-051-1 Installation instructions

Manual No: 051-330 • Revision: K
IQ Control Box
Installation and Owner’s Manual
Model: 880-051-1
880-052-1
880-058-1
880-059-1

Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages
in connection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
Contact Red Jacket Technical Support for additional troubleshooting information at 800-323-1799.
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Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
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Conditions.
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1. Fax Bill of Lading to V/R Customer Service at 800-234-5350.
2. Call V/R Customer Service at 800-873-3313 with the specific part numbers and quantities that were received damaged or
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3. VR will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
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2. Customer may submit a replacement purchase order. Customer Service will work with production facility to have the
replacement product shipped as soon as possible.
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RETURN SHIPPING
For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and
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RESPONSIBILITIES OF THE INSTALLER AND STATION OWNER
This installation, operation and service instruction manual shall be left with the owner of the service station at which this equipment
is installed. Retain these instructions for future use and provide them to persons servicing or removing this equipment.
©Veeder-Root 2021. All rights reserved.

Table of Contents
iii
Introduction
Safety Precautions ............................................................................................................1
Specifications ....................................................................................................................2
IQ Manifold Control Information ........................................................................................3
Manifolded PLLD – TLS Decides (multiple hook signals).........................................4
Manifolded Direct – Unit 1 always turns on first (One shared hook signal)..............4
Manifolded Alternating – The devices alternate turning on first every time
the hook signal is disabled. (One shared hook signal).............................................4
Installation and Wiring Instructions
Determine the Motor Type ..............................................................................................10
Programming the Motor Type .........................................................................................13
Setup Switch Chart .........................................................................................................15
Initial Calibration .............................................................................................................16
Troubleshooting
Basic Indicator Functions ................................................................................................17
Description of Fault Conditions .......................................................................................17
Uncalibrated Controller...........................................................................................17
Over-Current Condition ..........................................................................................17
Dry Run ..................................................................................................................18
Low AC Current ......................................................................................................18
Setup/Communication Error ...................................................................................18
Low Line Voltage....................................................................................................18
Bypass Mode..........................................................................................................18
Extended Run.........................................................................................................18
Appendix A - TLS-450PLUS Diagnostic Monitoring of
Red Jacket IQ Control Boxes
Introduction .....................................................................................................................A-1
Pre-Installation Consideration .........................................................................................A-1
Equipment Requirements .......................................................................................A-1
Installation Precautions ..........................................................................................A-1
Determining Number of RS-485 Ports Needed ...............................................................A-1
Installing RS-485 Wiring Between IQ Control Boxes & TLS-450PLUS ..........................A-3
Upgrading IQ Control Box Software - Repeat For Each IQ Control Box .........................A-4
Replacing the Software PROM...............................................................................A-4
Programming the Motor Type.................................................................................A-5
Calibrating the IQ Control Box................................................................................A-7
TLS-450PLUS Software Upgrade Procedure .................................................................A-8
TLS-450PLUS RJ IQ Monitoring Feature Installation Procedure ....................................A-8
Verifying RS-485 Single or Dual Comm Module Jumper Positions ................................A-9
Installing RS-485 Comm Module ..................................................................................A-11
Connecting RS-485 Wiring To The IQ Control Boxes ...................................................A-12
TLS-450PLUS Setup For IQ Control Box Monitoring ....................................................A-13
Serial Port Setup ..................................................................................................A-13
Pump Controller Setup .........................................................................................A-13
DB Backup............................................................................................................A-14
Diagnostics ...................................................................................................................A-15
STP Status ...........................................................................................................A-15
Alarms ..................................................................................................................A-15

Table of Contents
iv
Figures
Figure 1. Simple Wiring Configuration Diagrams ...................................................3
Figure 2. Terminal Block TB1, Models -051, -052 .................................................6
Figure 3. -Terminal Block TB1, Models -058, -059 ................................................7
Figure 4. Wiring Diagram for Manifolded Systems ................................................7
Figure 5. Wiring Diagram for IQ Control Box with
TLS-350 Manifolded PLLD Systems .......................................................8
Figure 6. Wiring Diagram for IQ Control Box with
TLS-450PLUS Manifolded DPLLD Systems ...........................................9
Figure 10. Identifying UMP Models By Their End View .........................................10
Figure 11. Dip Switch SW1 and Bypass Jumper J3 ..............................................15
Figure A-1. RS-485 Serial Cable Pin-Outs ............................................................ A-3
Figure A-2. Example IQ Control Box Comm Wiring Example .............................. A-3
Figure A-3. Locating Software Upgrade Components Inside
Typical IQ Control Box ........................................................................ A-4
Figure A-4. Removing Software PROM U1 From IQ Control Box ......................... A-5
Figure A-5. SW1 Switch Setup chart ..................................................................... A-7
Figure A-6. Single RS-485 Port Module Jumper Positions .................................... A-9
Figure A-7. Dual RS-485 Ports Module Jumper Positions .................................. A-10
Figure A-8. Comm Module Clamp Securing Screw ............................................. A-11
Figure A-9. Comm Module Bracket Keyed Slot ................................................... A-11
Figure A-10. Attaching Comm Cables To RJ IQ Control Boxes ............................... A-12
Figure A-11. RJ IQ Comms Setup Screen ............................................................ A-13
Figure A-12. RJ Control Box Setup Screen - Unit 1 Example ............................... A-14
Figure A-13. IQ Control Box Communications Status Screen ............................... A-15
Tables
Table 1. Electrical Service Information (for UMPs Containing a
Franklin Motor with End View A) .............................................................10
Table 2. Electrical Service Information (for UMPs Containing a
Faradyne Motor with End View B) ...........................................................11
Table 3. UMP Model Dimensions ..........................................................................12
Table 4. Approximate Pump Shut Off Pressures ..................................................12
Table 5. Motor Type Programming ........................................................................13
Table 6. Reset/Cal Button and LED Indicator Actions ...........................................14
Table 7. Motor Type Selections .............................................................................15
Table 8. Indicator Fault Conditions ........................................................................17
Table A-1. TLS-450PLUS Comm Module Compatibility ......................................... A-2
Table A-2. Motor Type Programming ...................................................................... A-6
Table A-3. Reset Button and LED Actions .............................................................. A-7
Table A-4. IQ Control Box Diagnostic Alarms ....................................................... A-15

1
Introduction
RED JACKET’S IQ™ Control Box raises the standard for typical relay control boxes. Incorporating a
microprocessor on board that continuously monitors the submersible pump provides insurance against conditions
that can permanently damage the pump. In addition, the increasing number of dispensers at a station has
demanded more than one pump per tank. Red Jacket’s IQ Control Box can be connected to additional control
boxes to allow up to four pumps per tank with demand driven sequencing. This function can be set to alternate
between pumps that initiate next dispensing events to average the wear on all of the pumps in the system. The
pump control circuit features non-volatile memory retention eliminating the need to recalibrate if power is lost.
IQ Control Box version 3 software adds support for Faradyne motors. The software will also support Franklin
motors. Software version 3 requires the motor type to be programmed into the unit. The five-position unit
configuration switches, reset/calibration button, and bypass/normal jumper are used to program the Motor Type.
The microprocessor chip containing software version 3 is marked 805-001C or higher.
Appendix A provides application, technical and installation guidelines for Veeder-Root certified technicians who
will be installing and setting up the Red Jacket IQ Control Standard Diagnostic Feature with a TLS-450PLUS
system.
Retain this instruction manual with the equipment after installation for future use.
Safety Precautions
The following safety symbols are used throughout this manual to alert you to important safety hazards and
precautions.
TURN POWER OFF
Live power to a device creates a potential shock hazard.
Turn Off power to the device and associated accesso-
ries when servicing the unit.
ELECTRICITY
High voltage exists in, and is supplied to, the
device. A potential shock hazard exists.
NOTICE
Is used to address practices not related to physical
injury.
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury or property dam-
age.
WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury or
substantial property damage.
READ ALL RELATED MANUALS
Knowledge of all related procedures before you begin
work is important. Read and understand all manuals
thoroughly. If you do not understand a procedure, ask
someone who does.
STATIC SENSITIVE COMPONENTS
Wear grounded anti-static wrist strap before han-
dling the printed circuit boards and mounted
components.

IQ Control Box Installation and Owner’s Manual Specifications
2
Specifications
WARNING
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS
COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS
INJURY OR DEATH.
1. All installation work must comply with the latest issue of the National Electrical Code
(NFPA 70), the Code for Motor Fuel Dispensing Facilities and Repair Garages (NFPA
30A), and any European, national, state, and local code requirements that apply.
2. To protect yourself and others from serious injury, death, or substantial property
damage, carefully read and follow all warnings and instructions in this manual.
Parameter Value Unit
Electrical
Input Voltage Range 200 to 250 V
Input Voltage Frequency 47.5 to 61.8 Hz
Maximum Motor Rating 2 HP
Dispenser Interface (-051, -058) 101 to 132 VAC
Dispenser Interface (-051, -058) 3 mA
Dispenser Interface (-052, -059) 192 to 264 V
Dispenser Interface (-052, -059) 5 mA
Voltage Reading Accuracy 0.1 %
Current Reading Accuracy 0.8 %
Communications RS-485
Environmental
Ambient Temperature Range 0 to 40 °C
Storage Temperature Range -20 to 65 °C
Mechanical
External Dimensions (-051, -052) 6.75 x 7.63 x 4.00 Inches (Height x Width x Depth)
External Dimensions (-058, -059) 6.75 x 7.63 x 6.05 Inches (Height x Width x Depth)
Terminal Block Screw Size 8-32
NOTES:
1. All specifications at an ambient temperature of 25 °C.
2. Wiring must be rated 90°C minimum.

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
3
IQ Manifold Control Information
The main difference between Manifold PLLD, Manifold Direct and Manifold Alternation modes shown in Figure 1 is
which IQ Box unit turns on first when there is an active hook signal.
Figure 1. Simple Wiring Configuration Diagrams

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
4
Manifolded PLLD – TLS Decides (multiple hook signals)
Overview
In this mode the devices operate while being networked together over RS485 and with a PLLD installation. In this
scenario, each IQ box receives a separate hook signal from the TLS. The TLS is then able to turn on the devices
with a hook signal to activate a PLLD test. Essentially any device can be turned on first via hook switch. The
helping units will then initialize the turn on sequentially over their own RS485 communication.
Operating Example
When a pump request is made by a dispenser the TLS receives the signal. The TLS then decides which pump to
turn on first. This can be based on which tank has the highest fuel height. After the TLS sends the hook signal to
the designated device it begins pumping. As more nozzles are opened there becomes a point where the power
drawn by the motor reaches its threshold. At this point the IQ box sends a request for the next device in line to turn
on in conjunction with itself. For example, the TLS turns on IQ Box Unit 2 first because that was in the tank with
the most volume. When the power threshold is reached Unit 2 will send a request over RS485 for the next unit in
line to turn on. Unit 3 will then turn on and acknowledge the request was complete. If more nozzles are opened yet,
unit 3 will send a request for the next unit in line to turn on over RS485. All pumps once turned on continue to stay
on until the active hook signal is disabled. Once disabled they will all turn off. This process repeats at the next
active hook signal.
Manifolded Direct – Unit 1 always turns on first (One shared hook signal)
Overview
In this setup the Unit 1 always turns on first with a hook signal. The helping units will then turn on sequentially. All
units share a hook signal in this mode, so all units have the hook signal engaged and the hook is controlled by the
Master Hook switch.
Operating Example
When a pump request is made by a dispenser every IQ Box receives this information. Unit 1 will always accept or
try to accept pending any faults. Once it acknowledges it sends out an acknowledged signal over RS485 and all
other IQ boxes will wait in standby for an RS485 message to request to turn on. As more nozzles are opened there
becomes a point where the power drawn by the motor reaches its threshold. At this point the IQ box sends a
request for the next device in line to turn on in conjunction with itself. So, in this case Unit 2 will always turn on
next. Then when Unit 2 is running and more flow is needed it, Unit 3 will be the next to turn on. Lastly Unit 4 will
turn on. All pumps once turned on continue to stay on until the active hook signal is disabled. Once disabled they
will all turn off. This process repeats at the next active hook signal.
Manifolded Alternating – The devices alternate turning on first every time the hook signal is
disabled. (One shared hook signal)
Overview
In this setup the devices take turn passing a token that designates which one will turn on first from a hook signal.
The helping units will then turn on sequentially. All units share one common hook signal in this mode, so all units
have the hook signal engaged and the hook is controlled by the Master Hook switch.
Operating Example
When a pump request is made by a dispenser every IQ Box receives this information. Unit 1 will accept, or try to
accept pending any faults, this initial hook signal and then pass a token for Unit 2 to turn on first at the next pump
cycle. Once Unit 1 acknowledges the hook signal, it sends out an acknowledgment over RS485 and all other IQ
boxes will wait in standby for an RS485 message to request to turn on. As more nozzles are opened there

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
5
becomes a point where the power drawn by the motor reaches its threshold. At this point the IQ box sends a
request for the next device in line to turn on in conjunction with itself. So, in this case Unit 2 will always turn on
next. Then when Unit 2 is running and more flow is needed it, Unit 3 will be the next to turn on. Lastly Unit 4 will
turn on. All pumps once turned on continue to stay on until the active hook signal is disabled. Once the hook signal
is disabled, they will all turn off. On the next hook signal the next unit in line will turn on. So, if 1 turned on first, 2
will be the first to accept the hook request on the next cycle. On the next cycle Unit 3 will be the first to turn on
and so forth. If it is the last Unit in the setup, it will pass the token back to Unit 1.

6
Installation and Wiring Instructions
This equipment must be installed in a non-hazardous location.
1. Locate an area that allows all of the wiring to enter through the bottom knockouts of the IQ Control Box.
Consider the ability to view the indicator on the side of the base and access to the reset button when
choosing a location.
2. Remove the cover of the enclosure and mount the base.
3. While viewing the wiring diagram or inside the enclosure cover, connect the input power L1 and L2 wires to
the terminal block labeled TB1 (see Figure 2). This control box is designed to operate from 200 to 250Vac.
Since the submersible turbine pump is powered by the M1 and M2 terminals (and M3 terminals -058, -059
models) on the circuit board, refer to the installation and instruction manual that was supplied with the pump
for correct supply voltage. Typical pump ratings are 200 to 250 Vac.
4. Locate the grounding lug on the enclosure base and make an electrical ground connection to this point.
5. Motor leads M1 and M2 should be terminated to the M1 and M2 terminals on TB1. The M3 lead for models -
058 and -059 should terminate to the splice provided lead from the capacitor in the cover (see Figure 3).
6. The D1 and D2 terminals are reserved for the dispenser signal. These terminals are not polarity sensitive and
can accept 120V or 240V signals. For pump manifolded installations it is important to wire the dispenser
signal to all of the controllers.
7. Jumper J3 should be in the Normal position. Use the Bypass position only to program the Motor Type, or if
temporarily controlling the pump directly from dispenser. Pump protection operation is not available in this
position.
8. Installations that will operate pumps in a manifolded or TLS450PLUS monitoring configuration require a two
conductor, twisted pair with shield (min. 22 AWG) connected to the COM+, COM-, and SHIELD terminals of
TB1. Daisy chain the communication cable to all of the controllers and/or the TLS-450PLUS as shown in
Figure 4. Belden 3106A, or equivalent cable is acceptable. If adding a TLS-450PLUS monitoring
configuration to an existing controller installation, reuse the existing cable between the controllers. The RS-
485 link between pump controllers is not intended to be connected to other Red Jacket electronic equipment
such as Prolink, CPT, VSFC or other ATG devices. However, it may be necessary to break communications in
PLLD or DPLLD applications as shown in Figure 5 and Figure 6. This cable must be installed in conduit.
Approved component only. Total systems installed shall comply with all codes.
Figure 2. Terminal Block TB1, Models -051, -052

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
7
Figure 3. -Terminal Block TB1, Models -058, -059
Figure 4. Wiring Diagram for Manifolded Systems

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
8
Figure 5. Wiring Diagram for IQ Control Box with TLS-350 Manifolded PLLD Systems

IQ Control Box Installation and Owner’s Manual IQ Manifold Control Information
9
Figure 6. Wiring Diagram for IQ Control Box with TLS-450PLUS Manifolded DPLLD Systems
COM+ COM- SHLD
C23
TB1
D1D2 M2 M1 L1 L2 GND
Z2
Z3
#1
TO PUMP
SHLDCOM+ COM-
TB1
C23
D2 D1 M2 M1 L2L1 GND
Z3
Z2
IQ2
IQ1
230VAC
N
L1
N
DISPENSER HOOK 330-1.eps
PUMP OUTPUT IQ1
NTO PUMP
#2
230VAC
PUMP OUTPUT IQ2
NO C
VR RELAY
COM +
COM +
RS-485
COMMUNICATION
CABLE
COM -
I/O Module

IQ Control Box Installation and Owner’s Manual Determine the Motor Type
10
Determine the Motor Type
Warning! Disconnect, lock out, an tag power to the IQ Control Box at the panel
before starting these steps.
Determination of the Motor Type can be accomplished by measuring the resistance readings at the junction box in
the STP and comparing to Table 1 or Table 2 below. Motor Type can also be determined by observing the flow
paths in the top of the UMP (Figure 10). UMPs containing a Faradyne motor will also have an ‘FM’ designation
printed on the UMP shell.
Figure 10. Identifying UMP Models By Their End View
Table 1 and Table 2 show pump electrical service requirements for UMPs with end views A and B, respectively.
Table 1. Electrical Service Information (for UMPs Containing a Franklin Motor with End View A)
Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac.
UMP Model No. HP Hz PH
Voltage
Fluctuation
Range
Max.
Load
Amps
Locked
Rotor
Amps
Winding Resistance (Ohms)
Capacitor Kit (µF)Min. Max.
Black-
Orange
Red-
Orange Black-Red
AGUMP33S1,
UMP33U1
1/3 60 1 200 250 4.0 13 7.7 - 9.4 17.4 - 21.2 25 - 30.7 144-224-5 (17.5)
E85AGUMP75S1,
UMP75U1
3/4 60 1 200 250 6.5 25 2.9 - 3.6 14.9 - 18.2 17.7 - 21.9 410164-001 (17.5)
E85AGUMP150S1,
UMP150U1
1-1/2 60 1 200 250 10.5 37 2.0 - 2.5 11.6 - 14.2 13.5 - 16.8 410164-002 (25)
E85X3AGUMP150S1,
X3UMP150U1
1/1/2 60 1 200 250 10.5 37 2.0 - 2.5 11.6 - 14.2 13.5 - 16.8 410164-002 (25)

IQ Control Box Installation and Owner’s Manual Determine the Motor Type
11
E85AGUMP200S1-3,
UMP200U1-3
2 60 1 200 250 11.4 46 1.4 - 1.7 2.5 - 3.2 3.8 - 5 410164-003 (40)
AGUMP75S3-3,
UMP75U3-3
3/4 50 1 200 250 5.8 17 3.6 - 4.5 20.4 - 25 23.9 - 29.6 410164-001 (17.5)
AGUMP150S3-3,
UMP150U3-3
1-1/2 50 1 200 250 10 28 2.5 - 3.1 11.5 - 14 13.9 - 17.2 410164-002 (25)
X4AGUMP150S3,
X4UMP150U3
1-1/2 50 1 200 250 10 28 2.5 - 3.1 11.5 - 14 13.9 - 17.2 410164-002 (25)
AGUMP200S3-4,
UMP200U3-4
2 50 1 200 250 11 37 1.9 - 2.4 3.1 - 3.9 5.0 - 6.3 410164-003 (40)
Table 2. Electrical Service Information (for UMPs Containing a Faradyne Motor with End View B)
Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac.
UMP Model No. HP Hz PH
Voltage
Fluctuation
Range
Max.
Load
Amps
Locked
Rotor
Amps
Winding Resistance (Ohms)
Capacitor Kit (µF)Min. Max.
Black-
Orange
Red-
Orange Black-Red
AGUMP33S1,
UMP33U1
1/3 60 1 200 250 4.0 10 8.9 -10.8 11.7 - 14.2 17.4 - 21.1 144-224-5 (17.5)
E85AGUMP75S1,
UMP75U1
3/4 60 1 200 250 6.5 19 4.6 - 5.6 7.0 - 8.5 11.6 - 14.0 410164-001 (17.5)
E85AGUMP150S1,
UMP150U1
1-1/2 60 1 200 250 10.5 33 2.6 - 3.2 6.6 - 8.0 9.2 - 11.2 410164-002 (25)
E85X3AGUMP150S1,
X3UMP150U1
1/1/2 60 1 200 250 10.5 33 2.6 - 3.2 6.6 - 8.0 9.2 - 11.2 410164-002 (25)
E85AGUMP200S1-3,
UMP200U1-3
2 60 1 200 250 11.4 44 1.7 - 2.1 3.2 - 4.0 5.0 - 6.1 410164-003 (40)
AGUMP75S3-3,
UMP75U3-3
3/4 50 1 200 250 5.8 18 4.9 - 5.9 11.0 - 12.2 15.0 - 18.2 410164-001 (17.5)
AGUMP150S3-3,
UMP150U3-3
1-1/2 50 1 200 250 10 31 2.7 - 3.3 13.2 - 16.1 16.0 - 19.4 410164-002 (25)
X4AGUMP150S3,
X4UMP150U3
1-1/2 50 1 200 250 10 31 2.7 - 3.3 13.2 - 16.1 16.0 - 19.4 410164-002 (25)
AGUMP200S3-4,
UMP200U3-4
2 50 1 200 250 11 38 2.0 - 2.4 5.8 - 7.0 7.8 - 9.5 410164-003 (40)
Table 1. Electrical Service Information (for UMPs Containing a Franklin Motor with End View A)
Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac.
UMP Model No. HP Hz PH
Voltage
Fluctuation
Range
Max.
Load
Amps
Locked
Rotor
Amps
Winding Resistance (Ohms)
Capacitor Kit (µF)Min. Max.
Black-
Orange
Red-
Orange Black-Red

IQ Control Box Installation and Owner’s Manual Determine the Motor Type
12
Table 3 lists UMP weights and lengths and Table 4 lists pump shut off pressures.
The weights and lengths listed below are approximate values and will vary due to
manufacturing tolerances.
The optional trapper intake screen is available as a field installed accessory. Trapper options will increase the
length of the UMP by 3.3 inches (83 mm). For installation instructions, see Red Jacket installation instructions
#051-256-1. For models with floating suction adapter, add 2-3/8 inches (59 mm) and 4 pounds (1.8 kg).
Table 3. UMP Model Dimensions
Franklin Motor
(Use these lengths for UMPs
with end view A shown in
Figure 10)
Faradyne Motor
(Use these lengths for UMPs
with end view B shown in
Figure 10) Weight
UMP Model HP in. mm in. mm lb. kg
UMP33U1, AGP33R1 1/3 15-1/2 390 15-3/8 391 24 11.0
UMP75U1, E85AGUMP75S1 3/4 17-3/4 447 17-5/8 448 28 12.7
UMP75U3-3, AGUMP75S3-3 3/4 20 507 19-7/8 505 30.5 13.9
UMP150U1, E85AGUMP150S1 1-1/2 20-1/2 519 20-5/8 524 34 15.5
X3P150U1, E85X3AGUMP150S1 1-1/2 21-1/4 540 21-1/2 546 35 15.8
UMP150U3-3, AGUMP150S3-3 1-1/2 22-1/4 565 22-1/4 565 34 15.5
X4P150U3, X4GUMP150S3 1-1/2 22-3/4 576 22-7/8 581 35 15.9
UMP200U1-3, E85AGUMP200S1-3 2 24-1/4 618 24-5/8 626 36 16.3
UMP200U3-4, AGUMP200S3-4 2 26 660 26-1/4 667 38 17.2
Table 4. Approximate Pump Shut Off Pressures
UMP Model Approximate Shut Off Pressure
AGUMP33S1, UMP33R1 25 psi (172 kPa) .74 SG @ 60°F (15°C)
E85AGUMP75S1, UMP75U1 28 psi (193 kPa) .74 SG @ 60°F (15°C)
E85AGUMP150S1, UMP150U1 30 psi (207 kPa) .74 SG @ 60°F (15°C)
E85X3AGUMP150S1, X3UMP150U1 43 psi (297 kPa) .74 SG @ 60°F (15°C)
AGUMP75S3-3, UMP75U3-3 30 psi (207 kPa) .74 SG @ 60°F (15°C)
AGUMP150S3-3, UMP150U3-3 32 psi (220 kPa) .74 SG @ 60°F (15°C)
X4AGUMP150S3, X4UMP150U3 40 psi (275 kPa) .74 SG @ 60°F (15°C)
E85AGUMP200S1-3, UMP200U1-3 43 psi (297 kPa) .74 SG @ 60°F (15°C)
AGUMP200S3-4, UMP200U3-4 43 psi (297 kPa) .74 SG @ 60°F (15°C)

IQ Control Box Installation and Owner’s Manual Programming the Motor Type
13
Programming the Motor Type
Warning! Disconnect, lock out, an tag power to the IQ Control Box at the
panel before starting this procedure.
1. Open the IQ Control Box cover.
2. Place the Bypass Jumper in the Bypass Position (Figure 11)
3. Set the five Motor Type Programming DIP switches (Figure 11) to the positions indicated in Table 5 for your
Motor Type.
4. Close and secure cover.
5. Reapply power to the IQ Control Box. (Hook signal must be Off).
6. Locate the Code LED Indicator and the Reset/Calibration button on the side of the enclosure. Depress the
Reset/Cal button 20 seconds and then observe the Code LED flashing sequence shown in Table 6. Note the
number of Green flashes for your Motor Type.
Table 5. Motor Type Programming
Number of
Code LED
Flashes
Switch Position
Manufacturer Motor
1 2 3 4 5
1 OFF OFF OFF OFF OFF
FARADYNE
1/3 60 Hz
2 OFF OFF OFF OFF ON 3/4 60 Hz
3 OFF OFF OFF ON OFF 1.5 60 Hz
4 OFF OFF OFF ON ON 2.0 60 Hz
5 OFF OFF ON OFF OFF X3
6 OFF OFF ON OFF ON 3/4 50 Hz
7 OFF OFF ON ON OFF 1.5 50 Hz
8 OFF OFF ON ON ON 2.0 50 Hz
9 OFF ON OFF OFF OFF X4

IQ Control Box Installation and Owner’s Manual Programming the Motor Type
14
7. Release the Reset/Cal button after confirming the Green LED has flashed the correct number of times for your
Motor Type as shown in Table 5.
Warning! Disconnect, lock out, an tag power to the IQ Control Box at the
panel before starting these steps.
8. Disconnect power from the IQ Control Box.
9. Place the Bypass Jumper in the Normal Position.
10 ON OFF OFF OFF OFF
FRANKLIN
1/3 60 Hz
11 ON OFF OFF OFF ON 3/4 60 Hz
12 ON OFF OFF ON OFF 1.5 60 Hz
13 ON OFF OFF ON ON 2.0 60 Hz
14 ON OFF ON OFF OFF X3
15 ON OFF ON OFF ON 3/4 50 Hz
16 ON OFF ON ON OFF 1.5 50 Hz
17 ON OFF ON ON ON 2.0 50 Hz
18 ON ON OFF OFF OFF X4
SOLID ANY OTHER SETTING UNKNOWN UNKNOW
N
Table 6. Reset/Cal Button and LED Indicator Actions
LED
Reset/Cal Button -
Time Depressed Action
Off Start Press And Hold The Reset Button
Green 5 seconds Clears Alarms
Red 10 seconds Queues Calibration
Off 20 seconds
Cancel calibration. If in Bypass mode,
reads and stores Motor Type.
Green 20 seconds
Flashes saved Motor Type code (see Table
5)
Table 5. Motor Type Programming
Number of
Code LED
Flashes
Switch Position
Manufacturer Motor
1 2 3 4 5

IQ Control Box Installation and Owner’s Manual Setup Switch Chart
15
10. The unit must be calibrated every time the Motor Type programming is performed even if the Motor Type does
not change. Set the five DIP switches to the desired pump type and mode / role select configuration (see
Figure 11). NOTE: The unit will not calibrate if a Motor Type has not been programmed.
Setup Switch Chart
Each controller must have its duty established through the dip switch bank labeled SW1 on the circuit board
(Figure 11).
Figure 11. Dip Switch SW1 and Bypass Jumper J3
Follow Table 7 below to properly set the five switches for the controller.
Manifolded PLLD mode allows interfacing with an ATG console. This mode has special communication wiring
requirements. Refer to Figure 5 for IQ Control Box with manifolded PLLD systems or Figure 6 for IQ Control Box
with manifolded DPLLD systems
Manifolded Direct mode allows for a primary pump to initiate all dispensing events and secondary pumps to help
when required. The control box set as Unit 1 (switch 4 & 5 on) is the Primary.
Table 7. Motor Type Selections
Pump Type
Switch
Mode Select
Switch
Role
Select
Switch
1 2 3 4 5
Standard ON Stand Alone ON ON Unit 1 ON ON
X-Series OFF Manifolded PLLD ON OFF Unit 2 ON OFF
Manifolded Alternating OFF ON Unit 3 OFF ON
Manifolded Direct OFF OFF Unit 4 OFF OFF

IQ Control Box Installation and Owner’s Manual Initial Calibration
16
Initial Calibration
Once all of the wiring is complete and the dip switch and jumpers are set the cover can be attached to the
enclosure. Every controller in the system must be calibrated at this time.
WARNING! Power to the controller should only be applied when all wiring is con-
nected and the cover is installed.
1. Energize the supply voltage to the control box. At this time the indicator on the side of the enclosure should
illuminate green acknowledging circuits are energized. A single red flash from the indicator signals that the
controller has not been calibrated.
2. Press and hold the Reset/Cal button on the side of the enclosure for 10 seconds until the indicator turns red.
3. Release the Reset/Cal button. The controller will automatically start the pump and perform a calibration
procedure. Once the procedure is complete the pump will shut off and the indicator will display solid green.
Should a dispenser handle be lifted during the calibration procedure the controller will suspend the calibration
and dispense fuel as long as the handle remains lifted. A suspended calibration procedure is indicated by
alternating red and green indication through the duration of the dispense event. Once the dispensing event is
over the controller will perform the calibration procedure. Anytime that the pump or dispensing equipment has
been replaced perform a new calibration to update the stored information in memory.
4. The saved Motor Type can be verified with the Bypass jumper in the Normal position.
5. Depress the Reset/Calibration button for 20-seconds – continue holding the button in until the Green LED
has flashed the Motor Type code.
6. If the number of green flashes matches your Motor Type code noted in Step 6. on page 13 above, The IQ
Control Box is now ready for operation.