AWH TANKO MX125 Product guide

Armaturenwerk Hötensleben
A member of Neumo Ehrenberg Group
OPERATING/INSTALLATION
INSTRUCTIONS
(Translation)
Container cleaning device
Jet Cleaner TANKOMX125
Armaturenwerk Hötensleben GmbH
Schulstraße 5 - 6
39393 Hötensleben, Germany
Telephone: + 49 (0) 39405 92-0
Fax: + 49 (0) 39405 92-111
E-mail: [e-mail]
Homepage: http://www.awh.eu ID no.: 664BAMX0000EN - 2016/03 Rev. 0

Jet Cleaner TANKO-MX
Translation
The operating instructions must be written in an official European Community language acceptable
to the manufacturer of the machinery in which the partly completed machinery will be assembled,
or to his authorized representative. If any discrepancies arise in the translated text, the original
operating instructions (German) are to be consulted for clarification, or the manufacturer is to be
contacted.
These instructions and all illustrations contained therein are protected by copyright. Any use
beyond the confines of copyright law is not permissible and liable to prosecution without the prior
written approval of the publisher. This applies in particular to reproductions, translations, microfilming,
and storage and processing in electronic systems.
©2016 - Armaturenwerk Hötensleben GmbH. All rights reserved.
NOTE
These instructions are an essential part of the device and must be available to
operating and maintenance personnel at all times throughout its entire life cycle.
The safety notes contained therein must be observed! If the device is resold, the
instructions must always be transferred to the new owner.

Jet Cleaner TANKO-MX
Contents Translation of the original operating/installation instructions 2016/03 I
CONTENTS
List of Figures .....................................................................................................................III
List of Tables .......................................................................................................................III
Abbreviations and Units .................................................................................................... IV
1Introduction......................................................................................................................1
1.1 MEANS OF PRESENTATION.............................................................................................1
1.1.1 Explanation of Signal Words...............................................................................1
1.1.2 Explanation of the Warnings...............................................................................2
1.1.3 Pictograms and Symbols....................................................................................3
1.2 WARRANTY AND LIABILITY..............................................................................................4
1.3 PRODUCT NAMES AND TRADEMARKS..............................................................................4
1.4 RELATED DOCUMENTS ..................................................................................................4
2Safety................................................................................................................................5
2.1 INTENDED USE..............................................................................................................6
2.2 SPARE PARTS,REPLACEMENT PARTS AND ACCESSORIES ...............................................9
2.3 DUTIES OF THE OPERATING COMPANY .........................................................................10
2.4 REQUIREMENTS FOR PERSONNEL ................................................................................12
2.4.1 Personal Protective Equipment ........................................................................13
2.5 IDENTIFICATION MARKING ............................................................................................14
2.5.1 Type designation..............................................................................................14
2.5.2 Type Plate........................................................................................................14
3Construction and Function ...........................................................................................15
3.1 CONSTRUCTION ..........................................................................................................15
3.1.1 MX125 Construction.........................................................................................15
3.2 GENERAL FUNCTION DESCRIPTION...............................................................................15
3.2.1 Function of the MX125 .....................................................................................17
3.3 TECHNICAL DATA ........................................................................................................18
3.4 CLEANING AGENTS......................................................................................................20
4Transportation and Storage ..........................................................................................22
4.1 PACKAGING ................................................................................................................23
4.2 TRANSPORTATION .......................................................................................................23
4.3 STORAGE ...................................................................................................................24
5Installation......................................................................................................................25
5.1 SAFETY NOTES FOR INSTALLATION...............................................................................25
5.2 INSTALLATION .............................................................................................................27
5.2.1 Interfaces .........................................................................................................28
5.2.2 Installation Position ..........................................................................................29
5.2.3 Installing the Device .........................................................................................30

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6Commissioning..............................................................................................................34
6.1 SAFETY NOTES FOR COMMISSIONING ...........................................................................34
6.2 FUNCTIONAL CHECK /TRIAL RUN .................................................................................36
6.3 SWITCH-ON PROCEDURE .............................................................................................37
6.4 OPERATION ................................................................................................................38
7Maintenance...................................................................................................................41
7.1 SAFETY NOTES FOR MAINTENANCE ..............................................................................41
7.2 SWITCH-OFF PROCEDURE ............................................................................................44
7.3 REMOVAL ...................................................................................................................45
7.3.1 Removing the Device .......................................................................................46
7.4 MAINTENANCE ............................................................................................................48
7.4.1 Maintenance Intervals ......................................................................................48
7.4.2 Tools and Tightening Torque Values ................................................................52
7.4.3 Disassembling the Device ................................................................................53
7.4.4 Assembling the Device .....................................................................................62
7.4.5 Notes on Cleaning............................................................................................72
7.5 SPARE PARTS AND CUSTOMER SERVICE ......................................................................73
7.5.1 MX125 Spare Parts ..........................................................................................74
8Faults..............................................................................................................................77
8.1 SAFETY NOTES FOR FAULT CLEARANCE .......................................................................77
8.2 FAULTS AND REMEDIAL ACTION ...................................................................................78
8.3 HOW TO ACT IN CASE OF AN EMERGENCY ....................................................................79
9Decommissioning..........................................................................................................80
9.1 DISPOSAL ...................................................................................................................80
Index....................................................................................................................................82
Appendices.........................................................................................................................83
Notes ...................................................................................................................................87

Jet Cleaner TANKO-MX
Contents Translation of the original operating/installation instructions 2016/03 III
List of Figures
FIGURE 2.5-1: TYPE PLATE POSITION ...............................................................................................14
FIGURE 3.1-1: OVERVIEW OF MX125 ...............................................................................................15
FIGURE 3.3-1: CHART -MX125 FLOW ..............................................................................................19
FIGURE 5.2-1: INSTALLATION DIMENSIONS OF THE MX125 DEVICE .....................................................28
FIGURE 5.2-2: INTERFACES OF THE MX125 DEVICE...........................................................................29
FIGURE 5.2-3: THREADED CONNECTION INSTALLATION ......................................................................31
FIGURE 7.4-1: MX125 MAINTENANCE POINTS ...................................................................................50
FIGURE 7.4-2: TOOLS FOR MX125...................................................................................................52
FIGURE 7.5-1: INTERNAL CONSTRUCTION OF THE MX125 ..................................................................74
List of Tables
TABLE 1.1-1: OVERVIEW OF SIGNAL WORDS.......................................................................................1
TABLE 3.3-1: OPERATING PARAMETERS OF THE DEVICE.....................................................................19
TABLE 7.4-1: MX125 INSPECTION AND MAINTENANCE WORK..............................................................51
TABLE 7.5-1: MX125 TIGHTENING TORQUE VALUES...........................................................................74
TABLE 7.5-2: MX125 PARTS LIST (STANDARD) ..................................................................................76
TABLE 7.5-3: MX125 STANDARD CONFIGURATION.............................................................................76
TABLE 8.2-1: OPERATING FAULTS –CAUSE AND REMEDY...................................................................78

Jet Cleaner TANKO-MX
IV Translation of the original operating/installation instructions 2016/03 Contents
Abbreviations and Units
ATEX ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union;
comprises measures for explosion protection for explosive atmospheres
AWH Armaturenwerk Hötensleben GmbH
BetrSichV Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance
concerning health and safety when using work equipment; German implementation
of Directive 2009/104/EC of the European Parliament concerning the minimum safety
and health requirements for the use of work equipment by workers at work.
AU Assembly unit
CCD Container cleaning device
BS British Standard
BSP British Standard Pipe; British thread standard for pipe fittings.
approx. Approximately
CIP Cleaning in Place
A local (automated) cleaning process without dismantling plant parts. Denotes a
procedure for cleaning processing plants, predominantly in sectors with particularly
critical hygiene requirements, such as the pharmaceutical industry, food and drink
industry or biofuel plants.
DN DIN-Nennweite (DIN nominal width)
DIN Deutsches Institut für Normung e.V.; is a national standards organization in the Federal
Republic of Germany; The standards of this organization are referred to as DIN
standards.
DP Downpipe
In the context of these instructions, this colloquial term describes a line or connection
in cleaning technology between a media connection [MC] and a cleaning head or
cleaning device. This line is generally used to establish the process connection [PC]
for connection of the device to the container.
ES European Standard
IP Individual part
FDA Food and Drug Administration (USA food and medication monitor regulation authority)
ISO ISO International Organization for Standardization
Jet Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from
a jet cleaner [JC] using in cleaning technology.
MC Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.
M Metric
MX “MX”device series: Jet with media actuator
max. Maximum
min. Minimum
NPT National Pipe Thread; USA thread standard for pipe fittings

Jet Cleaner TANKO-MX
Contents Translation of the original operating/installation instructions 2016/03 V
PC Process connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
SI Système international d’unités; the most widely circulated international system of units
for physical variables.
SN Serial number
WAF Width across flats; gap between two parallel surfaces which indicates the size of
a wrench.
TRBS “Technische Regeln für Betriebssicherheit”(German technical rules for operational
reliability and safety); These rules put the “Betriebssicherheitsverordnung”(BetrSichV)
into concrete terms with regard to the identification and assessment of hazards and
the derivation of suitable measures.
WP Wear part
AS Assembly
JC Jet cleaner
veff. Abbreviation for the physical variable of effective vibration velocity
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can
also be used for cleaning several containers.

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Units of Measure
The following indicated factors are for orientation and conversion of the Si units to
common units of measures for the American market.
bar Unit of measure for pressure p [bar]
All specifications of stand for positive pressure [bar] [barg] unless otherwise expressly
described.
Conversion: 1 bar = 14.50376 … psi [pound-force per square inch]
°C Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C x 1.8 + 32 = °F [degrees Fahrenheit]
h Unit of measure for time t [hour]
kg Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m3/h
1 l/min = 0.26417 … gpm (us) [gallons per minute (us)]
1 m3/h = 4.40286 … gpm (us) [gallons per minute (us)]
lx Unit of measure for illuminance Ev[Lux]
m Unit of measure for length l [meters]
Conversion: 1 m = 3.28083 … ft [feet]
mm Unit of measure for length l [millimeters]
Conversion: 1 mm = 1 / 25.40005 in [inches] = 0.03937 in [inches]
Nm Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
U/min Unit of measure for speed n [revolutions per minute]
Conversion: 1 rpm = 1 revolution per minute
μm Unit of measure for length l [micrometers]

Jet Cleaner TANKO-MX
1 Introduction Translation of the original operating/installation instructions 2016/03 1 / 86
1 Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a
component part of the device. They provide you with all the information required for smooth
operation of the TANKO®MX jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out
installation and assembly, maintenance, cleaning and troubleshooting on the device. This applies
in particular to the listed safety notes.
After studying the instructions, you will be able to
–assemble, install and operate the device safely,
–clean and service the device correctly and
–take the correct measures if a fault occurs.
In addition to these instructions, generally valid, statutory and other binding regulations in regard
of the prevention of accidents and in regard of environmental protection in the country of use must
also be observed.
The instructions must be kept at the location of use of the device so that it is available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions if necessary from the http://www.awh.eu/de/downloads internet page.
1.1 Means of Presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The
meaning and their classification in case of hazardous situations are explained in the following
overview.
Signal Word
Meaning
Consequences of Failure to Observe
DANGER
Hazard
with a high level of risk
Death or severe physical injuries
WARNING
Hazard
with a medium level of risk
Death or severe physical injuries
CAUTION
Hazard
with a low level of risk
Minor or moderate physical injuries
NOTE
Hazard
with a low risk
Risk of material damage
Table 1.1-1: Overview of Signal Words

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2 / 86 Translation of the original operating/installation instructions 2016/03 1 Introduction
1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings do not just apply for one particular action but rather for all actions
within a section. In addition, the pictograms and symbols indicate a specific danger.
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before
the specific action step.
The embedded warnings are structured as follows.
Signal word Type and source of danger.
Possible consequences in case of failure to observe.
Measure(s) to prevent the danger
DANGER
This warning warns of a hazard with a high level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of risk!
Failure to observe it can lead to minor or moderate injury.
Measure(s) to prevent the danger
NOTE
This warning warns of a hazard with a minor level of risk!
Failure to observe it can lead to material damage.
Measure(s) to prevent the danger