AWH TANKO MX125 Product guide

Armaturenwerk Hötensleben
A member of Neumo Ehrenberg Group
OPERATING/INSTALLATION
INSTRUCTIONS
(Translation)
Container cleaning device
Jet Cleaner TANKOMX125
Armaturenwerk Hötensleben GmbH
Schulstraße 5 - 6
39393 Hötensleben, Germany
Telephone: + 49 (0) 39405 92-0
Fax: + 49 (0) 39405 92-111
E-mail: [e-mail]
Homepage: http://www.awh.eu ID no.: 664BAMX0000EN - 2016/03 Rev. 0

Jet Cleaner TANKO-MX
Translation
The operating instructions must be written in an official European Community language acceptable
to the manufacturer of the machinery in which the partly completed machinery will be assembled,
or to his authorized representative. If any discrepancies arise in the translated text, the original
operating instructions (German) are to be consulted for clarification, or the manufacturer is to be
contacted.
These instructions and all illustrations contained therein are protected by copyright. Any use
beyond the confines of copyright law is not permissible and liable to prosecution without the prior
written approval of the publisher. This applies in particular to reproductions, translations, microfilming,
and storage and processing in electronic systems.
©2016 - Armaturenwerk Hötensleben GmbH. All rights reserved.
NOTE
These instructions are an essential part of the device and must be available to
operating and maintenance personnel at all times throughout its entire life cycle.
The safety notes contained therein must be observed! If the device is resold, the
instructions must always be transferred to the new owner.

Jet Cleaner TANKO-MX
Contents Translation of the original operating/installation instructions 2016/03 I
CONTENTS
List of Figures .....................................................................................................................III
List of Tables .......................................................................................................................III
Abbreviations and Units .................................................................................................... IV
1Introduction......................................................................................................................1
1.1 MEANS OF PRESENTATION.............................................................................................1
1.1.1 Explanation of Signal Words...............................................................................1
1.1.2 Explanation of the Warnings...............................................................................2
1.1.3 Pictograms and Symbols....................................................................................3
1.2 WARRANTY AND LIABILITY..............................................................................................4
1.3 PRODUCT NAMES AND TRADEMARKS..............................................................................4
1.4 RELATED DOCUMENTS ..................................................................................................4
2Safety................................................................................................................................5
2.1 INTENDED USE..............................................................................................................6
2.2 SPARE PARTS,REPLACEMENT PARTS AND ACCESSORIES ...............................................9
2.3 DUTIES OF THE OPERATING COMPANY .........................................................................10
2.4 REQUIREMENTS FOR PERSONNEL ................................................................................12
2.4.1 Personal Protective Equipment ........................................................................13
2.5 IDENTIFICATION MARKING ............................................................................................14
2.5.1 Type designation..............................................................................................14
2.5.2 Type Plate........................................................................................................14
3Construction and Function ...........................................................................................15
3.1 CONSTRUCTION ..........................................................................................................15
3.1.1 MX125 Construction.........................................................................................15
3.2 GENERAL FUNCTION DESCRIPTION...............................................................................15
3.2.1 Function of the MX125 .....................................................................................17
3.3 TECHNICAL DATA ........................................................................................................18
3.4 CLEANING AGENTS......................................................................................................20
4Transportation and Storage ..........................................................................................22
4.1 PACKAGING ................................................................................................................23
4.2 TRANSPORTATION .......................................................................................................23
4.3 STORAGE ...................................................................................................................24
5Installation......................................................................................................................25
5.1 SAFETY NOTES FOR INSTALLATION...............................................................................25
5.2 INSTALLATION .............................................................................................................27
5.2.1 Interfaces .........................................................................................................28
5.2.2 Installation Position ..........................................................................................29
5.2.3 Installing the Device .........................................................................................30

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6Commissioning..............................................................................................................34
6.1 SAFETY NOTES FOR COMMISSIONING ...........................................................................34
6.2 FUNCTIONAL CHECK /TRIAL RUN .................................................................................36
6.3 SWITCH-ON PROCEDURE .............................................................................................37
6.4 OPERATION ................................................................................................................38
7Maintenance...................................................................................................................41
7.1 SAFETY NOTES FOR MAINTENANCE ..............................................................................41
7.2 SWITCH-OFF PROCEDURE ............................................................................................44
7.3 REMOVAL ...................................................................................................................45
7.3.1 Removing the Device .......................................................................................46
7.4 MAINTENANCE ............................................................................................................48
7.4.1 Maintenance Intervals ......................................................................................48
7.4.2 Tools and Tightening Torque Values ................................................................52
7.4.3 Disassembling the Device ................................................................................53
7.4.4 Assembling the Device .....................................................................................62
7.4.5 Notes on Cleaning............................................................................................72
7.5 SPARE PARTS AND CUSTOMER SERVICE ......................................................................73
7.5.1 MX125 Spare Parts ..........................................................................................74
8Faults..............................................................................................................................77
8.1 SAFETY NOTES FOR FAULT CLEARANCE .......................................................................77
8.2 FAULTS AND REMEDIAL ACTION ...................................................................................78
8.3 HOW TO ACT IN CASE OF AN EMERGENCY ....................................................................79
9Decommissioning..........................................................................................................80
9.1 DISPOSAL ...................................................................................................................80
Index....................................................................................................................................82
Appendices.........................................................................................................................83
Notes ...................................................................................................................................87

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Contents Translation of the original operating/installation instructions 2016/03 III
List of Figures
FIGURE 2.5-1: TYPE PLATE POSITION ...............................................................................................14
FIGURE 3.1-1: OVERVIEW OF MX125 ...............................................................................................15
FIGURE 3.3-1: CHART -MX125 FLOW ..............................................................................................19
FIGURE 5.2-1: INSTALLATION DIMENSIONS OF THE MX125 DEVICE .....................................................28
FIGURE 5.2-2: INTERFACES OF THE MX125 DEVICE...........................................................................29
FIGURE 5.2-3: THREADED CONNECTION INSTALLATION ......................................................................31
FIGURE 7.4-1: MX125 MAINTENANCE POINTS ...................................................................................50
FIGURE 7.4-2: TOOLS FOR MX125...................................................................................................52
FIGURE 7.5-1: INTERNAL CONSTRUCTION OF THE MX125 ..................................................................74
List of Tables
TABLE 1.1-1: OVERVIEW OF SIGNAL WORDS.......................................................................................1
TABLE 3.3-1: OPERATING PARAMETERS OF THE DEVICE.....................................................................19
TABLE 7.4-1: MX125 INSPECTION AND MAINTENANCE WORK..............................................................51
TABLE 7.5-1: MX125 TIGHTENING TORQUE VALUES...........................................................................74
TABLE 7.5-2: MX125 PARTS LIST (STANDARD) ..................................................................................76
TABLE 7.5-3: MX125 STANDARD CONFIGURATION.............................................................................76
TABLE 8.2-1: OPERATING FAULTS –CAUSE AND REMEDY...................................................................78

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Abbreviations and Units
ATEX ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union;
comprises measures for explosion protection for explosive atmospheres
AWH Armaturenwerk Hötensleben GmbH
BetrSichV Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance
concerning health and safety when using work equipment; German implementation
of Directive 2009/104/EC of the European Parliament concerning the minimum safety
and health requirements for the use of work equipment by workers at work.
AU Assembly unit
CCD Container cleaning device
BS British Standard
BSP British Standard Pipe; British thread standard for pipe fittings.
approx. Approximately
CIP Cleaning in Place
A local (automated) cleaning process without dismantling plant parts. Denotes a
procedure for cleaning processing plants, predominantly in sectors with particularly
critical hygiene requirements, such as the pharmaceutical industry, food and drink
industry or biofuel plants.
DN DIN-Nennweite (DIN nominal width)
DIN Deutsches Institut für Normung e.V.; is a national standards organization in the Federal
Republic of Germany; The standards of this organization are referred to as DIN
standards.
DP Downpipe
In the context of these instructions, this colloquial term describes a line or connection
in cleaning technology between a media connection [MC] and a cleaning head or
cleaning device. This line is generally used to establish the process connection [PC]
for connection of the device to the container.
ES European Standard
IP Individual part
FDA Food and Drug Administration (USA food and medication monitor regulation authority)
ISO ISO International Organization for Standardization
Jet Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from
a jet cleaner [JC] using in cleaning technology.
MC Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.
M Metric
MX “MX”device series: Jet with media actuator
max. Maximum
min. Minimum
NPT National Pipe Thread; USA thread standard for pipe fittings

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PC Process connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
SI Système international d’unités; the most widely circulated international system of units
for physical variables.
SN Serial number
WAF Width across flats; gap between two parallel surfaces which indicates the size of
a wrench.
TRBS “Technische Regeln für Betriebssicherheit”(German technical rules for operational
reliability and safety); These rules put the “Betriebssicherheitsverordnung”(BetrSichV)
into concrete terms with regard to the identification and assessment of hazards and
the derivation of suitable measures.
WP Wear part
AS Assembly
JC Jet cleaner
veff. Abbreviation for the physical variable of effective vibration velocity
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can
also be used for cleaning several containers.

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Units of Measure
The following indicated factors are for orientation and conversion of the Si units to
common units of measures for the American market.
bar Unit of measure for pressure p [bar]
All specifications of stand for positive pressure [bar] [barg] unless otherwise expressly
described.
Conversion: 1 bar = 14.50376 … psi [pound-force per square inch]
°C Unit of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C x 1.8 + 32 = °F [degrees Fahrenheit]
h Unit of measure for time t [hour]
kg Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m3/h
1 l/min = 0.26417 … gpm (us) [gallons per minute (us)]
1 m3/h = 4.40286 … gpm (us) [gallons per minute (us)]
lx Unit of measure for illuminance Ev[Lux]
m Unit of measure for length l [meters]
Conversion: 1 m = 3.28083 … ft [feet]
mm Unit of measure for length l [millimeters]
Conversion: 1 mm = 1 / 25.40005 in [inches] = 0.03937 in [inches]
Nm Unit of measure for moment/torque M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
U/min Unit of measure for speed n [revolutions per minute]
Conversion: 1 rpm = 1 revolution per minute
μm Unit of measure for length l [micrometers]

Jet Cleaner TANKO-MX
1 Introduction Translation of the original operating/installation instructions 2016/03 1 / 86
1 Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a
component part of the device. They provide you with all the information required for smooth
operation of the TANKO®MX jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out
installation and assembly, maintenance, cleaning and troubleshooting on the device. This applies
in particular to the listed safety notes.
After studying the instructions, you will be able to
–assemble, install and operate the device safely,
–clean and service the device correctly and
–take the correct measures if a fault occurs.
In addition to these instructions, generally valid, statutory and other binding regulations in regard
of the prevention of accidents and in regard of environmental protection in the country of use must
also be observed.
The instructions must be kept at the location of use of the device so that it is available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions if necessary from the http://www.awh.eu/de/downloads internet page.
1.1 Means of Presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The
meaning and their classification in case of hazardous situations are explained in the following
overview.
Signal Word
Meaning
Consequences of Failure to Observe
DANGER
Hazard
with a high level of risk
Death or severe physical injuries
WARNING
Hazard
with a medium level of risk
Death or severe physical injuries
CAUTION
Hazard
with a low level of risk
Minor or moderate physical injuries
NOTE
Hazard
with a low risk
Risk of material damage
Table 1.1-1: Overview of Signal Words

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1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings do not just apply for one particular action but rather for all actions
within a section. In addition, the pictograms and symbols indicate a specific danger.
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before
the specific action step.
The embedded warnings are structured as follows.
Signal word Type and source of danger.
Possible consequences in case of failure to observe.
Measure(s) to prevent the danger
DANGER
This warning warns of a hazard with a high level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of risk!
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of risk!
Failure to observe it can lead to minor or moderate injury.
Measure(s) to prevent the danger
NOTE
This warning warns of a hazard with a minor level of risk!
Failure to observe it can lead to material damage.
Measure(s) to prevent the danger

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Further Means of Presentation
The “Info”symbol provides useful information, additional tips and recommendations.
–Texts which follow this mark, are bulleted lists.
Texts which follow this mark, describe measures for prevention of the danger.
1. Texts which follow this numbering, describe the first step of a task which is followed by further
numbered steps which have to be performed in the specified order.
(1) Numbers in brackets reflect the item number in the parts list.
“”Texts in inverted commas are (direct) quotes from documents (e.g. directives or standards)
or words, word groups and parts of a text with a special meaning.
Important, significant information is shown with additional bold type, in italics or CAPITAL
LETTERS for emphasis of individual words or phrases.
1.1.3 Pictograms and Symbols
The following pictograms and symbols are used as a supplementary measure in these instructions
to clarify the sources of dangers and measures. They can appear at all levels of danger.
Warning about
dangerous electrical
voltage
Warning about
explosive atmosphere
Warning about
hand injuries
Warning about
a hot surface
Warning about
corrosive substances
Warning about
substances which are
a water hazard
Unauthorized access
prohibited
Wear protective
clothing
Wear safety shoes
Wear hand
protection
Wear safety
goggles
Wear a hard hat
Wear hearing
protection
Wear a welding mask
Isolate from voltage
before work
Obey instructions
Protective grounding
connection required
Secure against power
being switched back on
Return for recycling

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1.2 Warranty and Liability
The commitments agreed in the contract of supply and delivery, the general terms and conditions
and the terms of delivery of Armaturenwerk Hötensleben GmbH (referred to hereinafter as AWH)
and the statutory regulations valid at the time the contract was concluded shall apply.
Warranty and liability claims in the case of personal injury and damage to property shall be excluded
in particular if these can be attributed to one or more of the following causes:
–Improper or incorrect use of the device,
–Improper assembly and installation, commissioning, operation and maintenance of the device,
–Failure to observe the instructions in the instructions regarding assembly and installation,
commissioning, operation and maintenance of the device,
–Constructional modifications to the device (conversions or other modifications to the device
must not be made without previous written approval from AWH. In case of infringement, the
device will lose its EC conformity and the operating authorization),
–Use of spare parts that do not meet the specified technical requirements.
–Improperly performed repairs,
–Disasters, the effects of foreign objects and force majeure.
Exclusion of Liability
AWH reserves the right to make alterations to this document at any time and without prior notice.
AWH provides no guarantee (neither expressed nor implied) with regard to all information in this
document, including but not limited to the implied warranty of merchantability and suitability for
a particular purpose. Furthermore, AWH does not guarantee the correctness or completeness
of information, text, graphics or other parts in this document.
1.3 Product Names and Trademarks
The product names and trademarks included in these instructions are brands or registered
trademarks of the respective owners.
TANKO®and AWH®are registered trademarks of Armaturenwerk Hötensleben GmbH.
1.4 Related Documents
The following documents contain possible supplementary information for these instructions:
–Manufacturer's declaration and/or certificates of conformity
–Certificates
–Additional documents for any attached or upstream components, e.g. Drawings, technical
data, information on accessories etc.
–Supplements to these instructions (e.g. special versions)
–AWH catalog, product data sheet

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2 Safety
The device has been built in accordance with state-of-the-art technology and the recognized rules
of safety. Nevertheless, use of the device may represent a danger to the life and limb of the operating
company and third parties or a risk of impairments to the device and other objects of material value
as a result of its function.
The following basic safety notes are intended to prevent injury to personnel and material damage.
The operating company must ensure that the basic safety notes are complied with and followed.
These instructions contain basic notes on installation, operation, maintenance and servicing of
the device which must be complied with.
Anyone involved in installation, operation, maintenance and servicing must have read and
understood these instructions.
The safety systems and safety notes described in these instructions must be adhered to.
The figures in these instructions are for basic understanding and are primarily
representations of the principles involved. They may differ from the actual design of
the device.
For maintenance and repair, we recommend a training course provided by the
manufacturer or a person authorized by the manufacturer.
WARNING
Failure to comply with these instructions, incorrectly performed installation
and repair work or incorrect operation could lead to damage to the device and
to dangerous situations!
There is a risk of death or severe physical injuries.
All work on the device must only be carried out by a specialist and in compliance
with:
–the corresponding detailed operating and installation instructions,
–the warning and safety signs on the device,
–regulations and requirements specific to the plant,
–national/regional regulations for safety and the prevention of accidents.
Never install damaged devices or components.

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2.1 Intended Use
DANGER
Risk of injuries from fire/explosion when using the device in an explosive
atmosphere.
Use of the device in an Ex area (potentially explosive atmosphere) is PROHIBITED,
UNLESS expressly intended for that purpose!
There is a risk of death or severe physical injuries.
Adhere to the type plate of the device (see section 2.5.2 Type Plate) and the
respective operating instructions.
WARNING
Risk of hazardous situations caused by use going beyond intended use and/or
other types of use of the device!
There is a risk of death or severe physical injuries.
Only use the device for the intended use.
–Only ever use the device in accordance with the specifications contained in
these instructions and the specifications on the device’s type plate.
–All the specifications in these instructions must be adhered to at all times.
–Always keep the operating instructions at the location where the device
is used.
–Keep all signs on the device in legible condition.
–Only use original spare parts.
Modifications or conversions to the device are NOT permitted.

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Refer to the order confirmation / parts list from AWH for the materials used in the device.
The TANKO-MX is a rotating cleaning device and belongs to the group of jet cleaners. The device
is driven by the cleaning agent. The device is used for cleaning the interiors of containers with and
without installed equipment.
For the purpose of these instructions containers are enclosed, depressurized tanks, silos,
barrels, containers, pipes, etc., which are provided with an outlet that ensures a free flow of the
supplied cleaning fluid.
The pressure in the container to which the device is attached may not exceed a maximum of
0.5 bar (7.25 psi).
The device was developed, engineered and built exclusively for industrial and commercial use.
It must not be used for private use.
In all cases, the operating company must check whether the device is suitable for its application.
The device can be used in containers inside and outside of buildings in compliance with the
limitations for use (see section 3.3 Technical Data).
WARNING
Danger from the incorrect use of materials/agents!
The materials/agents to be used for the intended operation of the device are
procured and utilized by the operating company for the device. The selection
of materials/agents is the responsibility of the operating company.
There is a risk of death or severe physical injuries.
The proper treatment of these materials/agents is solely the responsibility of
the operating company.
When selecting the materials/agents, make sure that the permitted technical
parameters of the device are NOT exceeded.
The cleaning agents and media must be approved for all of the materials of the
device (e.g. washers, bushings) and for the substances in the container being
cleaned which come into contact with them.
Adhere to the specified chemical limitations for use in the material data sheets.
Adhere to the safety data sheets supplied by the manufacturers of the materials
and media, in particular for hazardous substances:
–Comply with the hazard and disposal instructions.
–Set out protective measures and compile operating instructions for hazardous
substances.
–This also applies to hazardous substances that may arise during work
processes.

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In the process, the following must always be observed:
Only operate the device when installed inside an enclosed container.
Never direct the cleaning jet or torrent from the device at persons.
Protect the device from freezing (e.g. risk of frost from possible residual water).
The device is designed for fixed pipe installation only. Installation on a hose is PROHIBITED.
Use a suitable filter system in the supply line for the cleaning agent.
Operate the container only within the approved parameters, e.g. pressure and temperature,
(see section 3.3 Technical Data).
Only cleaning agents which are compatible with the materials of the device
(see section 3.4 Cleaning Agents) may be used.
The preferred installation position for the device is vertical with the cleaning head pointing
downwards. Other installation positions are possible (see section 5.2.2 Installation Position).
The device may generate vibrations when cleaning the container. Any vibrations going beyond
this must be avoided (see section 7.4.1 Maintenance Intervals).
The device is NOT suitable for the following applications:
The device is NOT suitable for private use.
The device is NOT suitable for ATEX applications.
The device is NOT suitable for use outside of containers.
Holding the device with your hand during operation is PROHIBITED.
The device must NOT be immersed in the product of the production process (NOT even partially).
This can cause the product to enter into the device. The spray openings may become blocked.
The free movement of the actuator may be obstructed.
The device must NOT by operated with air over a long period as the cleaning agent is used
for lubrication of the bearings.
The device is intended exclusively for the purpose outlined above. Any other use beyond that
described here or alteration of the device without written approval from the manufacturer is
considered IMPROPER use.
The manufacturer accepts NO liability for damage arising from this. The operating company is
solely responsible for the risk.
The device must not be put into operation until it has been assured that all the safety devices are
fully functional and the plant in which the device is installed meets the safety requirements of all
relevant European directives (e.g. the Machinery Directive).

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2.2 Spare Parts, Replacement Parts and Accessories
We expressly draw attention to the fact that replacement parts and accessories not supplied
by AWH have NOT been checked or approved by AWH. The installation and/or the use of such
products could therefore under certain circumstances result in changes with negative results to
the properties of the device specified by its design and the higher-level plant.
Armaturenwerk Hötensleben GmbH is not liable for any damage arising from the use of non-original
parts or non-original accessory parts. Standard parts can be obtained from specialist dealers.
Section 7.5 Spare Parts and Customer Service includes a list of spare parts
WARNING
Risk of damage, malfunction or complete failure of the device!
Incorrect or faulty spare/replacement parts and accessories puts the functional safety
and reliability of the device at risk.
There is a risk of death or severe physical injuries.
The failure of components or a device malfunction can cause material damage and
consequential damages.
Only use the manufacturer's original spare parts.

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2.3 Duties of the Operating Company
The device is used in the commercial sector. The operating company is thus subject to the legal
obligations of occupational safety.
In the EEA (European Economic Area), the national implementation of Framework Directive
89/391/EEC on carrying out measures for improving safety and protecting the health of employees
during work, as well as the associated individual Directives and among these in particular Directive
2009/104/EC regarding the minimum regulations for safety and health protection in connection with
the use of machinery by employees at work, shall be observed and complied with in their current
valid versions.
As a basic rule, the operating company in Germany must observe the Industrial Safety Regulation
(BetrSichV).
In other countries, the respective national guidelines, statutes and country-specific regulations
regarding occupational safety and the prevention of accidents must be adhered to.
At the same time, the following, non-exhaustive instructions apply in particular:
–The operating company must ensure that the device is only used for its intended use
(see section 2.1 Intended Use.)
–The operating company must keep informed of the locally applicable occupational health and
safety regulations and, in addition, use a risk assessment to determine the hazards resulting
from the specific working conditions at the location of use of the device. This must then be
implemented in the form of operating instructions for the operation of the device.
–When using hazardous materials, protective measures must be specified in accordance with
the safety data sheets and operating instructions shall be compiled for hazardous materials.
Personnel must be appropriately briefed about this. This also applies to hazardous substances
that may arise during work processes.
–A continuous risk assessment must be carried out for workplaces, including temperature
conditions for the medium and the place of use (falling). The measures must be recorded in
operating instructions and personnel must be instructed accordingly.
–Supervisors must monitor compliance with the measures specified in the operating instructions.
–Throughout the entire operating period of the device, the operating company must check
whether the operating instructions he has compiled reflect the current legislation and adapt
them as necessary.
–The operating company must clearly regulate and specify the responsibilities of personnel
(e.g. for operation, maintenance and cleaning).
–The operating company must only allow sufficiently qualified and authorized personnel to work
on the device.
–The operating company must ensure that all employees handling the device have read and
understood the instructions.
Furthermore, he must provide personnel with training at regular intervals with certification and
inform them about the hazards.
–The operating company must provide sufficient workplace lighting at the plant in accordance
with the locally applicable regulations for occupational health and safety in order to prevent
hazards occurring as a result of poor lighting.
–The operating company must provide personnel with personal safety clothing and equipment
and make sure that this is used (see section 2.4.1 Personal Protective Equipment).
–The operating company must make sure that the danger area of the higher-level plant in which
the device is installed is not accessible to unauthorized persons.

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–The operating company must make sure that there is nobody is allowed to work on the device
whose ability to react is impaired by drugs, alcohol, medication or similar.
–The operating company must take appropriate measures to inform groups of persons who are
not intended to come into direct contact with the device (e.g. visitor groups) about the potential
dangers involved.
–The operating company is responsible for making sure that the device is only ever operated in
perfect condition.
–Wherever high pneumatic pressures occur, there is a possibility of sudden failure of or damage
to the lines and connections. This poses a hazard. The operating company must instruct
operating and maintenance personnel at least once a year on the possible hazards.
–The constructor of the overall plant must install the switching and safety devices required for
setting up, inspection, shutting down (including emergency shutdown), operating, maintenance,
cleaning and repair, and provide proof of their installation.
–The operating company must design the disconnection of the energy sources on the higher-
level plant technically in such a way that the Switch-off procedure described in section 7.2
can be adhered to.
–The operating company must define and adhere to the intervals for inspections and control
measures in accordance with the environment and media used.
–The operating company must provide fire safety devices, e.g. the appropriate quantity of suitable
hand-held fire extinguishers of the appropriate size, in easily accessible places and provide
employees with training on fire safety.
–Warnings in the documentation for externally supplied assembly units must be adhered to and
incorporated into the risk assessments for the specific workplace.
Connections:
Before operating the machine with the device, the operating company must make sure that the
local regulations are observed for assembly and installation and commissioning, if these tasks
are performed by the operating company.

Jet Cleaner TANKO-MX
12 / 86 Translation of the original operating/installation instructions 2016/03 2 Safety
2.4 Requirements for Personnel
The device must only be operated, maintained and repaired by persons with the appropriate
qualifications. These persons must be familiar with these instructions and act in accordance with
them. The respective authorizations for personnel must be clearly defined.
The following qualifications are designated in the instructions for various fields of activity:
Expert/Specialist Personnel
An expert is a person whose professional training, knowledge and experience and knowledge of
the relevant standards and regulations enables them to carry out work on the device and identify
and prevent potential risks independently.
Instructed person
An instructed person has been briefed and, if necessary, trained by the operating company or an
expert in a briefing on the assigned tasks and possible hazards in case of improper actions, and
instructed on the necessary safety devices and protective measures.
Only personnel with the following specific knowledge must be employed for work on the device:
–Assembly/disassembly: Industrial mechanic or comparable vocational qualification, practical
experience in the assembly/disassembly of devices.
The person must be familiar with the construction, mechanical installation, maintenance of the
device and fault clearance on the device and have the following qualifications:
–Vocational training and final qualification in the field of mechanics (e.g. mechanic or
mechatronics technician)
–Welding work: Welder qualification in pipeline engineering or similar qualification.
–Electrical work: Electrician; person with appropriate specialized training, knowledge and
experience, enabling them to identify and prevent risks which may be caused by electricity.
–The person must be familiar with the electrical installation, commissioning, fault clearance on
and repair of the device and have the following qualifications:
–Vocational training and final qualification in electrical engineering (e.g. electrician,
electronics engineer or mechatronics technician)
–Several years of vocational experience in the field of electrical engineering
–Cleaning: Instructed person
Work performed in other areas transportation, storage, operation and disposal must be
performed exclusively by personnel who have received suitable instruction.
All of the personnel listed above must wear protective clothing in accordance with their respective
activities.