AWH TANKO MX125 Product guide

A Member of the NEUMO Ehrenberg Group
OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
Container cleaning device
TAN O® MX125/150 jet cleaner
Armaturenwerk Hötensleben
GmbH
Schulstr. 5-6
D-39393 Hötensleben, Germany
Telephone: [phone]
Fax: [phone]
E-mail: i[email protected]
Website: http://www.awh.eu ID no.: 664BAMX0000EN – 2019/08 Rev. 0

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle. The safety
precautions contained therein must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) must be consulted for clarification, or the manufacturer must be contacted.
This manual and all figures contained therein are protected by copyright. Any use beyond the confines
of copyright law is not permissible and liable to prosecution without the prior written approval of the
publisher. This applies in particular to reproductions, translations, microfilming, and storage and
processing in electronic systems.
© 2019 - Armaturenwerk Hötensleben GmbH. All rights reserved.

Jet Cleaner TAN O-MX
Contents Operating/Installation Instructions 2019/08 I
Contents
Contents ......................................................................................................................................................I
List of Figures ............................................................................................................................................ III
List of Tables.............................................................................................................................................. III
Abbreviations and Units ............................................................................................................................ IV
1 Introduction ............................................................................................................................................ 1
1.1 Means of Presentation ......................................................................................................................... 1
1.1.1 Explanation of Signal Words....................................................................................................... 1
1.1.2 Explanation of the Warnings ...................................................................................................... 2
1.1.3 Pictograms and Symbols ............................................................................................................ 4
1.2 Warranty and Liability ........................................................................................................................... 5
1.3 Product Names and Trademarks ......................................................................................................... 5
1.4 Related Documents .............................................................................................................................. 5
2 Safety ...................................................................................................................................................... 6
2.1 Intended Use ......................................................................................................................................... 7
2.2 Spare Parts, Replacement Parts and Accessories ........................................................................... 10
2.3 Duties of the Operating Company ..................................................................................................... 11
2.4 Requirements for Personnel .............................................................................................................. 13
2.4.1 Personal Protective Equipment ................................................................................................ 14
2.5 Labeling ............................................................................................................................................... 15
2.5.1 Type Designation ....................................................................................................................... 15
2.5.2 Type Plate .................................................................................................................................. 15
3 Construction and Function ................................................................................................................... 16
3.1 Structure ............................................................................................................................................. 16
3.1.1 MX125 Construction ................................................................................................................. 16
3.1.2 MX150 Structure....................................................................................................................... 17
3.2 General Function Description ............................................................................................................ 17
3.2.1 MX Function ............................................................................................................................... 19
3.3 Technical Data .................................................................................................................................... 20
3.4 Cleaning media ................................................................................................................................... 23
4 Transportation and Storage.................................................................................................................. 26
4.1 Packaging ............................................................................................................................................ 27
4.2 Transport ............................................................................................................................................. 27
4.3 Storage ................................................................................................................................................ 28
5 Installation ............................................................................................................................................ 29
5.1 Safety Instructions for Installation .................................................................................................... 29
5.2 Installation .......................................................................................................................................... 32
5.2.1 Interfaces ................................................................................................................................... 33
5.2.2 Installation Position .................................................................................................................. 39
5.2.3 Installing the Device ................................................................................................................. 39

Jet Cleaner TAN O-MX
II Operating/Installation Instructions 2019/08 Contents
6 Commissioning ..................................................................................................................................... 44
6.1 Safety Instructions for Commissioning .............................................................................................. 44
6.2 Functional Check / Trial Run ............................................................................................................. 46
6.3 Switch-on procedure ........................................................................................................................... 47
6.4 Operation ............................................................................................................................................. 48
7 Maintenance ........................................................................................................................................ 52
7.1 Safety Instructions for Maintenance ................................................................................................. 52
7.2 Switch-off Procedure .......................................................................................................................... 55
7.3 Removal ............................................................................................................................................... 56
7.3.1 Removing the Device ................................................................................................................ 57
7.4 Maintenance ....................................................................................................................................... 59
7.4.1 Maintenance Intervals .............................................................................................................. 60
7.4.2 Tools and Tightening Torque Values ........................................................................................ 63
7.4.3 Disassembling the Device ........................................................................................................ 66
7.4.4 Assembling the Device .............................................................................................................. 75
7.4.5 Notes on Cleaning ..................................................................................................................... 87
7.5 Spare Parts and Customer Service .................................................................................................... 88
7.5.1 MX125 and MX150 Spare Parts .............................................................................................. 89
8 Faults .................................................................................................................................................... 93
8.1 Safety Instructions for Troubleshooting ............................................................................................ 93
8.2 Faults and Remedial Action ............................................................................................................... 94
8.3 What to Do in Case of an Emergency ................................................................................................ 95
9 Decommissioning ................................................................................................................................. 96
9.1 Disposal ............................................................................................................................................... 96
Index ........................................................................................................................................................ 98
Appendices ............................................................................................................................................ 100
Notes ..................................................................................................................................................... 103

Jet Cleaner TAN O-MX
Contents Operating/Installation Instructions 2019/08 III
List of Figures
Picture 2.5-1: Type Plate Position ................................................................................................................. 15
Picture 3.1-1: Overview of MX125 ................................................................................................................ 16
Picture 3.1-2: MX150 overview ..................................................................................................................... 17
Picture 3.3-1: Chart - MX125-G14 flow ......................................................................................................... 21
Picture 3.3-2: Chart - MX150-G14 flow ......................................................................................................... 22
Picture 3.3-3: Chart - MX150-G12 flow ......................................................................................................... 22
Picture 5.2-1: Installation dimensions of the MX125 device ...................................................................... 33
Picture 5.2-2: Interfaces of the MX125 device ............................................................................................ 34
Picture 5.2-3: Installations dimensions of the device MX150-G14 ............................................................ 35
Picture 5.2-4: Interfaces of the device MX150-G14 .................................................................................... 36
Picture 5.2-5: Installation Dimensions of the device MX150-G12 ............................................................. 37
Picture 5.2-6: Interfaces of the device MX150-G12 .................................................................................... 38
Picture 5.2-7: Threaded connection (Example MX125) ............................................................................... 41
Picture 5.2-8: Nozzle carrier can be rotated 180° ...................................................................................... 42
Picture 7.3-1: Nozzle carrier can be rotated 180° ...................................................................................... 58
Picture 7.4-1: Maintenance points TAN O-MX (example MX125) .............................................................. 61
Picture 7.4-2: Tool for TAN O-MX.................................................................................................................. 63
Picture 7.4-3: Nozzle carrier can be rotated 180° ...................................................................................... 83
Picture 7.5-1: Internal structure (Example MX125) ..................................................................................... 89
List of Tables
Table 1.1-1: Overview of Signal Words ........................................................................................................... 1
Table 3.3-1: Operating parameters of the device ........................................................................................ 21
Table 7.4-1: Inspection and maintenance work MX125 and MX150 ......................................................... 63
Table 7.5-1: MX125 and MX150 Tightening torques .................................................................................. 89
Table 7.5-2: MX125 and MX150 parts list (standard) ................................................................................. 91
Table 7.5-3: Mx125-G14 Standard configuration ........................................................................................ 91
Table 7.5-4: Mx150-G14 Standard configuration ........................................................................................ 92
Table 7.5-5: MX150-G12 Standard configuration........................................................................................ 92
Table 8.2-1: Operating Faults – Cause and Remedy ................................................................................... 94

Jet Cleaner TAN O-MX
IV Operating/Installation Instructions 2019/08 Contents
Abbreviations and Units
Abbreviations
ATEX
AT
mosphère
EX
plosible; Synonym for the ATEX Directive of the European Union; comprises
measures for explosion protection for explosive atmospheres
A
Assembly
approx.
approximately
AU
Assembly group
AWH
Armaturenwerk Hötensleben GmbH
BetrSichV
Betriebssicherheitsverordnung
(German industrial safety ordinance); ordinance
concerning health and safety when using work equipment; German implementation of
Directive 2009/104/EC of the European Parliament concerning the minimum safety and
health requirements for the use of work equipment by workers at work
BS
British Standard
BSP
British Standard Pipe; British thread standard for pipe fittings
CIP
Cleaning in Place; a local (automated) cleaning process without dismantling plant parts.
Denotes a procedure for cleaning processing plants, predominantly in sectors with
particularly critical hygiene requirements, such as the pharmaceutical industry, food and
beverage industry or biofuel plants.
DIN
Deutsches Institut für Normung e.V.; is a national standards organization in the Feder
al
Republic of Germany; The standards of this organization are referred to as DIN standards.
DN
DIN nominal width
DP
Downpipe
In the context of these instructions, this colloquial term describes a line or connection in
cleaning technology between a media connection [MC] and a cleaning head or cleaning
device. This line is generally used to establish the process connection [PC] for connection
of the device to the container.
EN
European Standard
FDA
Food and Drug Administration (USA food and medicati
on monitor regulation authority)
IP
Individual part
ISO
International Organization for Standardization
JC
Jet cleaner
Jet
Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from a jet
cleaner [JC] using in cleaning technology.
L
EX,8h
Level of daily exposure to sound, e.g. maximum permissible exposure value of 85 dB(A)
L
PA
Emission noise pressure level at workplace
max.
maximum
MC [MA]
Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.

Jet Cleaner TAN O-MX
Contents Operating/Installation Instructions 2019/08 V
min.
minimum
MX
“MX” device series
Jet cleaner with internal media actuator and interior gears
NPT
National Pipe Thread;
USA thread standard for pipe fittings
PC [PA]
Process Connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
SI
Système international d’unités; the most widely used international system of units for
physical variables
SN
Serial number
SW
Width across flats [wrench size]
TRBS
“Technische Regeln für Betriebssicherheit" (German technical rules for operational
reliability and safety); these rules put the "Betriebssicherheitsverordnung" (BetrSichV) into
concrete terms with regard to the identification and assessment of hazards and the
derivation of suitable measures.
v
eff
effective vibration velocity
WP
Wear part
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can also
be used for cleaning several containers.

Jet Cleaner TAN O-MX
VI Operating/Installation Instructions 2019/08 Contents
Units of Measure
The following indicated factors are intended for orientation and the conversion of the SI units to
common units of measure for the American mar et.
bar
Unit of measure for
pressure p [bar]
All pressure [bar] specifications stand for overpressure [bar o] = positive pressure [bar g],
unless expressly described otherwise (e.g. absolute pressure [bar a]).
Conversion: 1 bar = 14.50376… psi [pound-force per square inch]
°C
Unit
of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C  1.8 + 32 = °F [degrees Fahrenheit]
h
Unit of measure for time t [hour]
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min
Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m
3
/h [cubic meters per hour]
1 l/min = 0.26417 … gpm (US) [gallons per minute (US)]
1 m
3
/h = 4.40286 … gpm (US) [gallons per minute (US)]
lx
Unit of meas
ure for illuminance E
v
[Lux]
m
Unit of measure for length l [meters]
Conversion: 1 m = 3.28083… ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1/25.40005 in [inches] = 0.03937 in [inches]
Nm
Unit of measure for moment/torque
M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 U/min = 1 rpm [revolutions per minute]
µm
Unit of measure for length l [micrometers]

Jet Cleaner TAN O-MX
1 Introduction Operating/Installation Instructions 2019/08 1/102
1 Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a component
part of the device. They provide you with all the information required for smooth operation of the
TAN O
®
JM jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out installation
and assembly, commissioning, maintenance, cleaning and troubleshooting on the device. This applies
in particular to the listed safety instructions.
After studying the manual, you will be able to
– Assemble, install and operate the device safely,
– Clean and service the device correctly and
– Take the correct measures if a fault occurs.
In addition to these instructions, generally applicable, statutory and other binding regulations in regard
of the prevention of accidents and in regard of environmental protection in the country of use must also
be observed.
The instructions must be kept at the location of use of the device so that they are available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions, if necessary, from the http://www.awh.eu/de/downloads Internet page.
1.1 Means of Presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The meaning
and their classification in case of hazardous situations are explained in the following overview.
Signal Word
Meaning
Consequences of Failu
re to Observe
DANGER
Hazard with a high level of risk Death or severe physical injury
WARNING
Hazard with a medium level of risk Death or severe physical injury
CAUTION
Hazard with a low level of risk Minor or moderate physical injury
NOTE
Hazard with a low risk Risk of material damage
Table 1.1-1: Overview of Signal Words

Jet Cleaner TAN O-MX
2/102 Operating/Installation Instructions 2019/08 1 Introduction
1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings apply not only to one particular action, but rather to all actions within
a section. In addition, the pictograms and symbols indicate a general or specific danger.
DANGER
This warning warns of a hazard with a high level of ris !
Failure to observe it can lead to death or severe physical injury.
 Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of ris !
Failure to observe it can lead to death or severe physical injury.
 Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of ris !
Failure to observe it can lead to minor or moderate injury.
 Measure(s) to prevent the danger
NOTE
This warning warns of a hazard
with a minor level of ris !
Failure to observe it can lead to material damage.
 Measure(s) to prevent the danger
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before
the specific action step.
The embedded warnings are structured as follows.
SIGNAL WORD
Type and source of the danger
Possible consequences in case of failure to observe
 Measure(s) to prevent the danger