AWH TANKO MX125 Product guide

A Member of the NEUMO Ehrenberg Group
OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
Container cleaning device
TAN O® MX125/150 jet cleaner
Armaturenwerk Hötensleben
GmbH
Schulstr. 5-6
D-39393 Hötensleben, Germany
Telephone: +49 39405 92-0
Fax: +49 39405 92-111
E-mail: i[email protected]
Website: http://www.awh.eu ID no.: 664BAMX0000EN – 2019/08 Rev. 0

NOTE
These instructions are an essential part of the device and must be available to operating
and maintenance personnel at all times throughout its entire life cycle. The safety
precautions contained therein must be observed.
If the device is resold, the instructions must always be transferred to the new owner.
Translation
The operating instructions must be written in an official European Community language acceptable to
the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his
authorized representative. If any discrepancies arise in the translated text, the original operating
instructions (German) must be consulted for clarification, or the manufacturer must be contacted.
This manual and all figures contained therein are protected by copyright. Any use beyond the confines
of copyright law is not permissible and liable to prosecution without the prior written approval of the
publisher. This applies in particular to reproductions, translations, microfilming, and storage and
processing in electronic systems.
© 2019 - Armaturenwerk Hötensleben GmbH. All rights reserved.

Jet Cleaner TAN O-MX
Contents Operating/Installation Instructions 2019/08 I
Contents
Contents ......................................................................................................................................................I
List of Figures ............................................................................................................................................ III
List of Tables.............................................................................................................................................. III
Abbreviations and Units ............................................................................................................................ IV
1 Introduction ............................................................................................................................................ 1
1.1 Means of Presentation ......................................................................................................................... 1
1.1.1 Explanation of Signal Words....................................................................................................... 1
1.1.2 Explanation of the Warnings ...................................................................................................... 2
1.1.3 Pictograms and Symbols ............................................................................................................ 4
1.2 Warranty and Liability ........................................................................................................................... 5
1.3 Product Names and Trademarks ......................................................................................................... 5
1.4 Related Documents .............................................................................................................................. 5
2 Safety ...................................................................................................................................................... 6
2.1 Intended Use ......................................................................................................................................... 7
2.2 Spare Parts, Replacement Parts and Accessories ........................................................................... 10
2.3 Duties of the Operating Company ..................................................................................................... 11
2.4 Requirements for Personnel .............................................................................................................. 13
2.4.1 Personal Protective Equipment ................................................................................................ 14
2.5 Labeling ............................................................................................................................................... 15
2.5.1 Type Designation ....................................................................................................................... 15
2.5.2 Type Plate .................................................................................................................................. 15
3 Construction and Function ................................................................................................................... 16
3.1 Structure ............................................................................................................................................. 16
3.1.1 MX125 Construction ................................................................................................................. 16
3.1.2 MX150 Structure....................................................................................................................... 17
3.2 General Function Description ............................................................................................................ 17
3.2.1 MX Function ............................................................................................................................... 19
3.3 Technical Data .................................................................................................................................... 20
3.4 Cleaning media ................................................................................................................................... 23
4 Transportation and Storage.................................................................................................................. 26
4.1 Packaging ............................................................................................................................................ 27
4.2 Transport ............................................................................................................................................. 27
4.3 Storage ................................................................................................................................................ 28
5 Installation ............................................................................................................................................ 29
5.1 Safety Instructions for Installation .................................................................................................... 29
5.2 Installation .......................................................................................................................................... 32
5.2.1 Interfaces ................................................................................................................................... 33
5.2.2 Installation Position .................................................................................................................. 39
5.2.3 Installing the Device ................................................................................................................. 39

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II Operating/Installation Instructions 2019/08 Contents
6 Commissioning ..................................................................................................................................... 44
6.1 Safety Instructions for Commissioning .............................................................................................. 44
6.2 Functional Check / Trial Run ............................................................................................................. 46
6.3 Switch-on procedure ........................................................................................................................... 47
6.4 Operation ............................................................................................................................................. 48
7 Maintenance ........................................................................................................................................ 52
7.1 Safety Instructions for Maintenance ................................................................................................. 52
7.2 Switch-off Procedure .......................................................................................................................... 55
7.3 Removal ............................................................................................................................................... 56
7.3.1 Removing the Device ................................................................................................................ 57
7.4 Maintenance ....................................................................................................................................... 59
7.4.1 Maintenance Intervals .............................................................................................................. 60
7.4.2 Tools and Tightening Torque Values ........................................................................................ 63
7.4.3 Disassembling the Device ........................................................................................................ 66
7.4.4 Assembling the Device .............................................................................................................. 75
7.4.5 Notes on Cleaning ..................................................................................................................... 87
7.5 Spare Parts and Customer Service .................................................................................................... 88
7.5.1 MX125 and MX150 Spare Parts .............................................................................................. 89
8 Faults .................................................................................................................................................... 93
8.1 Safety Instructions for Troubleshooting ............................................................................................ 93
8.2 Faults and Remedial Action ............................................................................................................... 94
8.3 What to Do in Case of an Emergency ................................................................................................ 95
9 Decommissioning ................................................................................................................................. 96
9.1 Disposal ............................................................................................................................................... 96
Index ........................................................................................................................................................ 98
Appendices ............................................................................................................................................ 100
Notes ..................................................................................................................................................... 103

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Contents Operating/Installation Instructions 2019/08 III
List of Figures
Picture 2.5-1: Type Plate Position ................................................................................................................. 15
Picture 3.1-1: Overview of MX125 ................................................................................................................ 16
Picture 3.1-2: MX150 overview ..................................................................................................................... 17
Picture 3.3-1: Chart - MX125-G14 flow ......................................................................................................... 21
Picture 3.3-2: Chart - MX150-G14 flow ......................................................................................................... 22
Picture 3.3-3: Chart - MX150-G12 flow ......................................................................................................... 22
Picture 5.2-1: Installation dimensions of the MX125 device ...................................................................... 33
Picture 5.2-2: Interfaces of the MX125 device ............................................................................................ 34
Picture 5.2-3: Installations dimensions of the device MX150-G14 ............................................................ 35
Picture 5.2-4: Interfaces of the device MX150-G14 .................................................................................... 36
Picture 5.2-5: Installation Dimensions of the device MX150-G12 ............................................................. 37
Picture 5.2-6: Interfaces of the device MX150-G12 .................................................................................... 38
Picture 5.2-7: Threaded connection (Example MX125) ............................................................................... 41
Picture 5.2-8: Nozzle carrier can be rotated 180° ...................................................................................... 42
Picture 7.3-1: Nozzle carrier can be rotated 180° ...................................................................................... 58
Picture 7.4-1: Maintenance points TAN O-MX (example MX125) .............................................................. 61
Picture 7.4-2: Tool for TAN O-MX.................................................................................................................. 63
Picture 7.4-3: Nozzle carrier can be rotated 180° ...................................................................................... 83
Picture 7.5-1: Internal structure (Example MX125) ..................................................................................... 89
List of Tables
Table 1.1-1: Overview of Signal Words ........................................................................................................... 1
Table 3.3-1: Operating parameters of the device ........................................................................................ 21
Table 7.4-1: Inspection and maintenance work MX125 and MX150 ......................................................... 63
Table 7.5-1: MX125 and MX150 Tightening torques .................................................................................. 89
Table 7.5-2: MX125 and MX150 parts list (standard) ................................................................................. 91
Table 7.5-3: Mx125-G14 Standard configuration ........................................................................................ 91
Table 7.5-4: Mx150-G14 Standard configuration ........................................................................................ 92
Table 7.5-5: MX150-G12 Standard configuration........................................................................................ 92
Table 8.2-1: Operating Faults – Cause and Remedy ................................................................................... 94

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IV Operating/Installation Instructions 2019/08 Contents
Abbreviations and Units
Abbreviations
ATEX
AT
mosphère
EX
plosible; Synonym for the ATEX Directive of the European Union; comprises
measures for explosion protection for explosive atmospheres
A
Assembly
approx.
approximately
AU
Assembly group
AWH
Armaturenwerk Hötensleben GmbH
BetrSichV
Betriebssicherheitsverordnung
(German industrial safety ordinance); ordinance
concerning health and safety when using work equipment; German implementation of
Directive 2009/104/EC of the European Parliament concerning the minimum safety and
health requirements for the use of work equipment by workers at work
BS
British Standard
BSP
British Standard Pipe; British thread standard for pipe fittings
CIP
Cleaning in Place; a local (automated) cleaning process without dismantling plant parts.
Denotes a procedure for cleaning processing plants, predominantly in sectors with
particularly critical hygiene requirements, such as the pharmaceutical industry, food and
beverage industry or biofuel plants.
DIN
Deutsches Institut für Normung e.V.; is a national standards organization in the Feder
al
Republic of Germany; The standards of this organization are referred to as DIN standards.
DN
DIN nominal width
DP
Downpipe
In the context of these instructions, this colloquial term describes a line or connection in
cleaning technology between a media connection [MC] and a cleaning head or cleaning
device. This line is generally used to establish the process connection [PC] for connection
of the device to the container.
EN
European Standard
FDA
Food and Drug Administration (USA food and medicati
on monitor regulation authority)
IP
Individual part
ISO
International Organization for Standardization
JC
Jet cleaner
Jet
Cleaning jet
In the context of these instructions, this colloquial term describes a cleaning jet from a jet
cleaner [JC] using in cleaning technology.
L
EX,8h
Level of daily exposure to sound, e.g. maximum permissible exposure value of 85 dB(A)
L
PA
Emission noise pressure level at workplace
max.
maximum
MC [MA]
Media connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for supplying cleaning agent from the supply line to the device.

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Contents Operating/Installation Instructions 2019/08 V
min.
minimum
MX
“MX” device series
Jet cleaner with internal media actuator and interior gears
NPT
National Pipe Thread;
USA thread standard for pipe fittings
PC [PA]
Process Connection
In the context of these instructions, this colloquial term describes the interface used in
cleaning technology for the connection to the process from the device to the container.
SI
Système international d’unités; the most widely used international system of units for
physical variables
SN
Serial number
SW
Width across flats [wrench size]
TRBS
“Technische Regeln für Betriebssicherheit" (German technical rules for operational
reliability and safety); these rules put the "Betriebssicherheitsverordnung" (BetrSichV) into
concrete terms with regard to the identification and assessment of hazards and the
derivation of suitable measures.
v
eff
effective vibration velocity
WP
Wear part
Terms
Stationary device:
The device remains fitted on the container for a long period, even during the production process.
Mobile device:
The device is mounted on and removed from the container several times in a short period, and can also
be used for cleaning several containers.

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VI Operating/Installation Instructions 2019/08 Contents
Units of Measure
The following indicated factors are intended for orientation and the conversion of the SI units to
common units of measure for the American mar et.
bar
Unit of measure for
pressure p [bar]
All pressure [bar] specifications stand for overpressure [bar o] = positive pressure [bar g],
unless expressly described otherwise (e.g. absolute pressure [bar a]).
Conversion: 1 bar = 14.50376… psi [pound-force per square inch]
°C
Unit
of measure for temperature T [degrees Celsius]
Conversion from Celsius to Fahrenheit: °C 1.8 + 32 = °F [degrees Fahrenheit]
h
Unit of measure for time t [hour]
kg
Unit of measure for mass m [kilograms]
Conversion: 1 kg = 2.20462 … lb [Latin libra; pound]
l/min
Unit of measure for volume flow rate V [liters per minute]
Conversion: 1 l/min = 0.06 m
3
/h [cubic meters per hour]
1 l/min = 0.26417 … gpm (US) [gallons per minute (US)]
1 m
3
/h = 4.40286 … gpm (US) [gallons per minute (US)]
lx
Unit of meas
ure for illuminance E
v
[Lux]
m
Unit of measure for length l [meters]
Conversion: 1 m = 3.28083… ft [feet]
mm
Unit of measure for length l [millimeters]
Conversion: 1 mm = 1/25.40005 in [inches] = 0.03937 in [inches]
Nm
Unit of measure for moment/torque
M [newton meters]
Conversion: 1 Nm = 0.737 lbft [pound-force + feet]
rpm
Unit of measure for speed n [revolutions per minute]
Conversion: 1 U/min = 1 rpm [revolutions per minute]
µm
Unit of measure for length l [micrometers]

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1 Introduction
These operating/installation instructions (referred to hereinafter as the instructions) are a component
part of the device. They provide you with all the information required for smooth operation of the
TAN O
®
JM jet cleaner (referred to hereinafter as the device).
The instructions must be read, understood, and applied by all persons employed to carry out installation
and assembly, commissioning, maintenance, cleaning and troubleshooting on the device. This applies
in particular to the listed safety instructions.
After studying the manual, you will be able to
–
Assemble, install and operate the device safely,
–
Clean and service the device correctly and
–
Take the correct measures if a fault occurs.
In addition to these instructions, generally applicable, statutory and other binding regulations in regard
of the prevention of accidents and in regard of environmental protection in the country of use must also
be observed.
The instructions must be kept at the location of use of the device so that they are available in legible
condition at all times. If the device is resold, the instructions must always be transferred to the new
owner.
Download the instructions, if necessary, from the http://www.awh.eu/de/downloads Internet page.
1.1 Means of Presentation
1.1.1 Explanation of Signal Words
The warnings are introduced with a signal word which describes the extent of the hazard. The meaning
and their classification in case of hazardous situations are explained in the following overview.
Signal Word
Meaning
Consequences of Failu
re to Observe
DANGER
Hazard with a high level of risk Death or severe physical injury
WARNING
Hazard with a medium level of risk Death or severe physical injury
CAUTION
Hazard with a low level of risk Minor or moderate physical injury
NOTE
Hazard with a low risk Risk of material damage
Table 1.1-1: Overview of Signal Words

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1.1.2 Explanation of the Warnings
Section-related Warnings
The section-related warnings apply not only to one particular action, but rather to all actions within
a section. In addition, the pictograms and symbols indicate a general or specific danger.
DANGER
This warning warns of a hazard with a high level of ris !
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
WARNING
This warning warns of a hazard with a medium level of ris !
Failure to observe it can lead to death or severe physical injury.
Measure(s) to prevent the danger
CAUTION
This warning warns of a hazard with a low level of ris !
Failure to observe it can lead to minor or moderate injury.
Measure(s) to prevent the danger
NOTE
This warning warns of a hazard
with a minor level of ris !
Failure to observe it can lead to material damage.
Measure(s) to prevent the danger
Embedded Warnings
The embedded warnings apply to specific actions and are integrated directly into the action before
the specific action step.
The embedded warnings are structured as follows.
SIGNAL WORD
Type and source of the danger
Possible consequences in case of failure to observe
Measure(s) to prevent the danger

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Further Means of Presentation
INSTRUCTION
This note contains specific safety
-
relevant instructions and/or wor ing steps for
operational procedures and switch-off processes that are to be strictly complied with.
Non-compliance prevents operational safety, thus leading to hazards.
The
"Info" symbol provides useful information, additional tips and recommendations.
–
Texts which follow this mark are bulleted lists.
Texts which follow this mark describe measures for prevention of the danger.
1.
Texts which follow this numbering
describe the first step of a task, followed by further numbered
steps which have to be performed in the specified order.
a)
Texts which follow this lettering as a subitem of a numbering (e.g. 1) describe the first step of a
task for a higher-level task, f
ollowed by further lettered steps which have to be performed in the
specified order.
(1)
Numbers in brackets reflect the item numbers in figures or parts lists.
“ ”
Texts in quotation marks are (direct) quotes from documents (e.g. directives or
standards) or
words, word groups and parts of a text with a special meaning.
Important, significant information is shown with additional
bold type
,
in italics
or CAPITAL
LETTERS for emphasis of individual words or phrases.

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1.1.3 Pictograms and Symbols
The following pictograms and symbols are used as a supplementary measure in these instructions to
clarify the sources of dangers and measures. They can appear at all levels of danger.
Warning about
electrical voltage
Warning about
explosive atmosphere
Warning about
hand injuries
Warning about
a hot surface
Warning about
corrosive substances
Warning about
substances which are
a water hazard
Unauthorized access
prohibited
Wear protective work
clothing
Wear safety shoes
Wear protective gloves
Wear safety goggles
Wear a hard hat
Wear hearing protection
Wear a welding mask
Isolate from voltage
before work
Obey instructions
Protective grounding
required
Secure against power
being switched back on
Return for recycling

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1.2 Warranty and Liability
The commitments agreed in the contract of supply and delivery, the general terms and conditions and
the terms of delivery of Armaturenwerk Hötensleben GmbH (referred to hereinafter as AWH) and the
statutory regulations valid at the time the contract was concluded shall apply.
Warranty and liability claims in case of personal injury and damage to property shall be excluded, in
particular if these can be attributed to one or more of the following causes:
–
improper or incorrect use of the device,
–
improper assembly and installation, commissioning, operation and maintenance of the device,
–
failure to observe the instructions in the instructions regarding assembly and installation,
commissioning, operation and maintenance of the device,
–
constructional modifications to the device (Conversions or other modifications to the device must not
be made without previous written approval from AWH. In case of infringement, the device will lose its
EU conformity and the operating authorization.),
–
use of spare parts that do not comply with the specified technical requirements,
–
Improperly performed repairs
–
disasters, the effects of foreign objects and force majeure.
Disclaimer
AWH reserves the right to make alterations to this document at any time and without prior notice. AWH
provides no guarantee (neither expressed nor implied) with regard to all information in this document,
including but not limited to the implied warranty of merchantability and suitability for a particular
purpose. Furthermore, AWH does not guarantee the correctness or completeness of information, text,
graphics or other parts in this document.
1.3 Product Names and Trademarks
The product names and trademarks included in these instructions are brands or registered trademarks
of the respective owners.
TAN O
®
and AWH
®
are registered trademarks of Armaturenwerk Hötensleben GmbH.
1.4 Related Documents
The following documents may contain supplementary information for these instructions:
–
Manufacturer's declaration and/or certificates of conformity
–
Certificates
–
Additional documents for any attached or upstream components, e.g. Drawings, technical data,
information on accessories etc.
–
Supplements to these instructions (e.g. special versions)
–
AWH catalog, product data sheet

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2 Safety
The device has been built in accordance with state-of-the-art technology and the recognized rules of
safety. Nevertheless, use of the device may represent a danger to the life and limb of the user and third
parties or a risk of impairments to the device and other objects of material value as a result of its
function.
The following basic safety instructions are intended to prevent injury to personnel and material damage.
The operating company must ensure that the basic safety instructions are observed and adhered to.
These instructions contain basic notes on installation, operation, maintenance and servicing of the
device which must be complied with.
Anyone involved in installation, operation, maintenance and servicing must have read and understood
these instructions.
The safety systems and safety instructions described in these instructions must be adhered to.
WARNING
Failure to comply with this manual, incorrectly performed installation and repair wor or
incorrect operation could lead to malfunctions on the device and to dangerous situations!
There is a ris of death or severe physical injury.
All wor performed on the device must be carried out only by a specialist and in
compliance with
–
the corresponding detailed operating and installation instruction(s),
–
the warning and safety signs on the device,
–
the regulations and requirements specific to the plant and
–
the national/regional regulations for safety and the prevention of accidents.
Never install damaged devices or components.
The figures in this manual are intended to provide basic understanding, and are primarily
representations of the principles involved. They may differ from the actual design of the device.
For maintenance and repair, we recommend a
training course provided by the manufacturer or
a person authorized by the manufacturer.
If questions or doubts about handling the cleaning device arise during maintenance, please
contact AWH.

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Built-in Safety Systems
The built-in safety devices used by the higher-level plant in which the device is installed are to be tested
at regular intervals.
WARNING
Dangerous situations arising from changing or disabling safety devices!
Only functional safety devices can ensure safe operation and prevent inadmissible
operating conditions.
Changing or disabling safety devices can lead to unpredictable and dangerous situations.
There is a ris of death or severe physical injury.
Disabling the safety devices or changing the way they operate is strictly prohibited.
2.1 Intended Use
DANGER
Danger from fire/explosion when using the device in an explosive atmosphere!
Use of the device in an Ex area (potentially explosive atmosphere) is PROHIBITED.
There is a ris of death or severe physical injury.
Follow the information on the type plate of the device (see Section 2.5.2 Type Plate)
and the relevant operating instructions.
WARNING
Ris of hazardous
situations caused by use going beyond intended use and/or other
types of use of the device!
There is a ris of death or severe physical injury.
Only use the device for the intended use.
–
Only ever use the device in accordance with the specifications contained in these
instructions and the specifications on the device’s type plate.
–
All the specifications in these instructions must be adhered to at all times.
–
Always eep the operating instructions at the location where the device is used.
–
Keep all signs on the device in legible condition.
–
Only use original spare parts.
Modifications or conversions to the device are NOT permitted.

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WARNING
Danger from the incorrect use of
materials/agents!
The materials/agents to be used for the intended operation of the device are procured
and utilized by the operating company for the device.
If unsuitable materials or agents are selected, strong chemical reactions could lead to
fatal injury or severe physical injuries.
The proper selection and treatment of these materials/agents is solely the
responsibility of the operating company.
When selecting the materials/agents, ma e sure that the permitted technical
parameters of the device are NOT exceeded.
The cleaning agents and media must be approved for all of the materials of the device
(e.g. washers, bushings) and for the substances in the container to be cleaned which
come into contact with them.
Adhere to the specified chemical limitations for use in the material data sheets.
Adhere to the safety data sheets supplied by the manufacturers of the materials and
media, in particular for hazardous substances:
–
Comply with the hazard and disposal instructions.
–
Set out protective measures and compile operating instructions for hazardous
substances.
–
This also applies to hazardous substances that may arise during wor processes.
Refer to the order confirmation / parts list from AWH for the materials used in the device.
The TAN O-MX is a rotating cleaning device and belongs to the group of jet cleaners. The device is
driven by the cleaning medium. The device is used for cleaning the interiors of containers with and
without installed equipment.
For the purpose of these instructions the word "container" refers to closedtanks, silos, barrels,
containers, pipes, etc. that are provided with an outlet that ensures a free flow of the supplied cleaning
medium.
When using the device, it is necessary to distinguish between the following operating states.
Operating state – Cleaning Process (Cleaning)
Pressure in the container: 0 to 0.5 bar (0 to 7.25 psig)
Temperature of the cleaning medium: + 5 °C to + 95 °C
Ambient temperature in the container to be cleaned: + 5 °C to + 95 °C
Operating State – Rest Position (NO cleaning)
Pressure in the container: 0 to 0.5 bar (0 to 7.25 psig)
The design for the max. permitted pressure of the container is the responsibility of the
operating
company/container manufacturer. If the device is located within the container, it is not placed
under pressure in the rest state and is therefore not subject to Pressure Equipment Directive.
Ambient temperature in the container to be cleaned: + 5 °C to + 140 °C

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The device was developed, engineered and built exclusively for industrial and commercial use. It must
not be used for private use.
The device is constructed so that it can be operated safely within the specified technical parameters
(see Section 3.3 Technical Data).
In all cases, operating company must check whether the device is suitable for its application.
Locations for containers in which the device is to be installed are usually enclosed spaces. In different
setups, the operating company must ensure the protection of the device from harmful weather and
environmental influences while maintaining the specified application limitations/conditions (see
Section 3.3 Technical Data).
In the process, the following must always be observed:
Only operate the device when installed inside an enclosed container.
Never direct the cleaning jet or torrent from the device at persons.
Protect the device from freezing (e.g. risk of frost from possible residual water).
Use a suitable filter system in the supply line for the cleaning medium.
Operate the device only within the approved parameters (see Section 3.3 Technical Data). If
necessary, appropriate monitoring and limiting systems (e.g. for pressure and temperature) should
be implemented.
Only cleaning agents which are compatible with the materials of the device (see Section 3.4
Cleaning media).
The preferred installation position for the device is vertical with the cleaning head pointing
downwards. Other installation locations (see Section 5.2.2 Installation Position) are possible.
The device may generate vibrations when cleaning the container. Any vibrations going beyond this
must be avoided (see Section 7.4.1 Maintenance Intervals).
The device is designed for fixed pipe installation only. Installation on a hose is PROHIBITED.
Non-Intended Use
The device is NOT suitable for the following applications:
The device is NOT suitable for private use.
The device is NOT suitable for use outside of containers.
Holding the device with your hand during operation is PROHIBITED.
The device must NOT be immersed in the product of the production process (NOT even partially).
This could cause the product to enter into the device. The spray openings may become blocked.
The free movement of the actuator may be obstructed.
The device must NOT by operated with gases (e.g. air) over a long period, as the cleaning medium is
used for lubrication of the bearings.
The device is NOT suitable for ATEX applications.
The device is intended exclusively for the purpose outlined above. Any other use beyond that described
here or alteration of the device without written approval from the manufacturer is considered
IMPROPER use.
The manufacturer accepts NO liability for damage arising from such use. The operating company is
solely responsible for the risk.

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The device must not be put into operation until it has been assured that all the safety devices are fully
functional and the plant in which the device is installed meets the safety requirements of all relevant
European directives (e.g. the Machinery Directive).
2.2 Spare Parts, Replacement Parts and Accessories
WARNING
Ris of damage, malfunction or complete failure of the
device!
Incorrect or faulty spare/replacement parts and accessories put the functional safety and
reliability of the device at ris . This can result in failure of components or a device
malfunction, as well as material damage and consequential damage.
There is a ris of death or severe physical injury.
Use only the manufacturer's original spare parts.
We expressly draw attention to the fact that spare parts and accessories NOT supplied by AWH have
NOT been checked or approved by AWH. The installation and/or use of such products could therefore,
under certain circumstances, result in changes with negative results to the properties of the device
specified by its design and the higher-level plant.
AWH is not liable for any damage arising from the use of non-original parts or non-original accessory
parts. Standard parts can be obtained from specialist dealers.
Section 7.5 Spare Parts and Customer Service includes a list of spare parts.

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2.3 Duties of the Operating Company
The device is used in the commercial sector. The operating company is thus subject to the legal
obligations regarding occupational safety.
In the EEA (European Economic Area), the national implementation of the Framework Directive
89/391/EEC on carrying out measures for improving safety and protecting the health of employees
during work, as well as the associated individual directives shall be observed and complied with in their
current valid versions.
Of particular importance in this connection is Directive 2009/104/EC on the minimum specifications
for safety and health protection of employees using work equipment in their work.
As a basic rule, in Germany the Industrial Safety Regulation (BetrSichV) must be observed.
In other countries, the respective national guidelines, statutes and country-specific regulations
regarding occupational safety and accident prevention must be complied with.
At the same time, the following, non-exhaustive instructions apply in particular:
–
The operating company must ensure that the device is used only as intended (see Section 2.1
Intended Use).
–
The operating company must keep informed of the locally applicable occupational health and safety
regulations and, in addition, use a risk assessment to determine the hazards resulting from the
specific working conditions at the location of use of the device. This must then be implemented in
the form of operating instructions for the operation of the device.
–
When using hazardous materials, protective measures must be specified in accordance with the
safety data sheets and operating instructions shall be compiled for hazardous materials. Personnel
must be briefed accordingly. This also applies to hazardous substances that may arise during work
processes.
–
A continuous risk assessment must be carried out for workplaces, including temperature conditions
for the medium and the place of use (falling). The measures are to be defined in operating
instructions. Personnel must be instructed accordingly.
–
Supervisors must monitor compliance with the measures specified in the operating instructions.
–
Throughout the entire operating period of the device, the operating company must check whether
the operating instructions he has compiled reflect current legislation requirements and adapt them
as necessary.
–
The operating company must clearly regulate and specify the responsibilities of personnel
(e.g. for operation, maintenance and cleaning).
–
The operating company must allow only sufficiently qualified and authorized personnel to work on
the device.
–
The operating company must ensure that all employees handling the device have read and
understood the instructions.
Furthermore, it must provide personnel with training at regular intervals with certification and inform
them of the hazards.
–
The operating company must provide sufficient workplace lighting at the plant in accordance with the
locally applicable regulations for occupational health and safety, in order to prevent hazards
occurring as a result of poor lighting.

Jet Cleaner TAN O-MX
12/102 Operating/Installation Instructions 2019/08 2 Safety
–
The operating company must provide personnel with personal protective equipment and make sure
that this is used (see Section 2.4.1 Personal Protective Equipment).
–
The operating company must make sure that the danger area of the higher-level plant in which the
device is installed is not accessible to unauthorized persons.
–
The operating company must make sure that no one is permitted to work on the device whose ability
to react is impaired by drugs, alcohol, medication or similar.
–
The operating company must take appropriate measures to inform groups of persons who are not
intended to come into direct contact with the device (e.g. visitor groups) about the potential dangers
involved.
–
The operating company is responsible for making sure that the device is only ever operated in
perfect condition.
–
Wherever high pneumatic pressures occur, there is a possibility of sudden failure of or damage to
the lines and connections. This poses a hazard. The operating company must instruct operating and
maintenance personnel at least once a year on the possible hazards.
–
The constructor of the overall plant must install the switching and safety devices required for setting
up, inspection, shutting down (including emergency shutdown), operation, maintenance, cleaning
and repair.
–
The operating company must design the disconnection of the energy sources on the higher-level plant
technically in such a way that the Switch-off Procedure described in Section7.2 can be adhered to.
–
The operating company must define and adhere to the intervals for inspections and control
measures in accordance with the environment and media used.
–
The operating company must provide fire safety devices, e.g. the appropriate quantity of suitable
hand-held fire extinguishers of the appropriate size, in easily accessible places and provide
employees with training in fire safety.
–
Warnings in the documentation for externally supplied assembly groups must be adhered to and
incorporated into the risk assessments for the specific workplace.
–
For installation of the device in a plant, the operating company must guarantee safe access using
steps, platforms and rails in accordance with EN ISO 14122-1-3.
Connections:
Before operating the machine with the device, the operating company must make sure that the local
regulations are observed for assembly, installation and commissioning, if these tasks are performed by
the operating company.
Hydraulic connections must fulfill the requirements of EN ISO 4413.
Electrical connections must fulfill the requirements of EN 60204 -1.
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