AXIOMA METERING UAB QALCOSONIC W1 Parts list manual

AXIOMA METERING UAB
ULTRASONIC WATER METER
QALCOSONIC W1
TECHNICAL DESCRIPTION, INSTALLATION MANUAL AND USER GUIDE
PL_QW1_V02

PL WQ1_180829
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Turinys
SAFETY INFORMATION..................................................................................................4
1 APPLICATION FIELD ..................................................................................................................4
2 TECHNICAL DATA .....................................................................................................................6
3 OPERATING PRINCIPLE ............................................................................................................9
4 MARKING AND SEALING............................................................................................................9
Marking............................................................................................................................................9
Sealing.............................................................................................................................................9
5 INSTALATTION ...........................................................................................................................9
6 OPERATION..............................................................................................................................10
7 VERIFICATION..........................................................................................................................14
8 TRANSPORTATION AND STORAGE REQUIREMENTS..........................................................14
Annex A.............................................................................................................................................15
A.1 DN 20:.....................................................................................................................................15
A.2 DN 15:.....................................................................................................................................16
Annex B.............................................................................................................................................17
WARRANTY......................................................................................................................................18

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For EU Customers only - WEEE Marking
Marking of electrical and electronic equipment in accordance with Article 14 (2) of Directive 2012/19/EU
It is prohibited to dispose a meter marked with this sign into an unsorted municipal
waste container together with other waste!
This symbol on the product indicates that it will not be treated as household waste. It must
be handed over to the applicable take-back scheme for the recycling of electrical and
electronic equipment. For more detailed information about the recycling of this product,
please contact your local municipal office
EU DECLARATION OF CONFORMITY
AXIOMA Metering UAB, Kulautuvos g. 45a, LT-47190 Kaunas, Lietuva / Lithuania, hereby declares that
the water meter QALCOSONIC W1 conforms to the essential requirements of the following Directives:
2014/32/EU
Directive 2014/32/EU of the European Parliament and of the Council of 26 February
2014 on the harmonisation of the laws of the Member States relating to the making
available on the market of measuring instruments (recast)
2014/30/EU
2014/35/EU
2014/53/EU
Directive 2014/30/EU of the European Parliament and of the Council of 26 February
2014 on the harmonisation of the laws of the Member States relating to electromagnetic
compatibility (recast)
Directive 2014/35/EU of the European Parliament and of the Council of 26 February
2014 on the harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within certain voltage
limits
Directive 2014/53/EU of the European Parliament and of the Council of 16 April 2014 on
the harmonisation of the laws of the Member States relating to the making available on
the market of radio equipment
Kaunas, 04/09/2018
EU-Type Examination Certificate No LT-1621-MI001-034
The Notified Body:
Laboratory of Heat Equipment Research and Testing
of the Lithuanian Energy Institute, Lithuania,
Notified Body Number 1621.

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SAFETY INFORMATION
Before beginning installation works you must to read this document and follow its instructions
The meter is powered from the battery (3.6 V), risk factors during the meter installation and service fluid
flowing within flow sensor with inner pressure up to 1,6 MPa and temperature up to 90 0C.
Only qualified technical personnel may install and maintain water meters. Personnel must be
familiar with appropriate technical documentation and general safety instructions. It is
necessary to follow general safety requirements during installation and maintenance process.
Safety guarantees at installation and service of meter is:
- Hermetic fitting of primary flow sensor into the pipeline,
- Reliable fastening of water meter at installation.
Warning! Mounting of the sub-assemblies of water meter is permissible only after ensuring of absence
of fluid and pressure in the pipeline.
Caution: If this equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
The meter can be used at ambient temperature: -15 oC ... +70 oC
Storage and transportation temperature: -25°C...70 °C (drained flow part)
1 APPLICATION FIELD
Ultrasonic water meter QALCOSONIC W1 is desighed for measurement of cold and hot water
consumption.
The meter corresponds to essential requirements of the Technical Regulation requirements Annexes
I and MI 001. The meter complies with the requirements of European Standards EN ISO 4064 and
requirements of OIML R49-1.
Climatic environmental conditions: Temperature range: from -15 oC to +70 oC;
Humidity: condensing,
Mechanical environment class: M1
Electromagnetic environment class: E2

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Ordering code combination of the meter *:
Communication interface type:
Code
RF 868 MHz
0
RF 433 MHz
1
RF 915 MHz
2
Communication protocol:
Code
S1
1x
T1
2x
C1
3x
LORA WAN
X1
SIGFOX
X2
The ratio R (Q3/Q1):
Code
250
1
315
2
400
3
800
4
Extra communication interface:
Code
None
0
Mbus
1
Wired pulse output
2
Temperature class:
Code
Temperature class T 30
1
Temperature class T 30/90
2
Temperature class T 90
3
Meter QALCOSONIC W1 QW1 -- -- --
Type
Permanent flow
rate Q3, m3/h
Overall length L, mm
End connections
Code
1,6
80
G ¾
11
1,6
105
G ¾
12
1,6
110
G ¾
13
1,6
165
G ¾
14
1,6
170
G ¾
15
2,5
80
G ¾
21
2,5
105
G ¾
22
2,5
110
G ¾
23
2,5
165
G ¾
24
2,5
170
G ¾
25
2,5
105
G1
31
2,5
110
G1
32
2,5
130
G1
33
2,5
165
G1
34
2,5
190
G1
35
4
105
G1
41
4
110
G1
42
4
130
G1
43
4
165
G1
44
4
190
G1
45

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2 TECHNICAL DATA
Ratio of the permanent flow rate to the lower limit of the flow-rate (selectable by the user):
Q3/Q1 250 , Q3/Q1 315, Q3/Q1 400, Q3/Q1 800
The technical data of the meter are provided in Table 1.1.
1.1. Table
Permanent
flow rate
Q3, m3/h
Ratio
R
Q3/Q1
Overload
flow rate
Q4, m3/h
Minimum
flow rate Q1,
m3/h
Transitional
flow rate Q2,
m3/h
Threshold
value, m3/h
Joining to the
pipeline
(Thread –G)
Overall
length
L,
mm
Pressure loss
class Δp
(bar x 100)
1,6
250
2
0,0064
0,010
0,001
G ¾
80
Δp25
1,6
250
2
0,0064
0,010
0,001
G ¾
105
Δp25
1,6
250
2
0,0064
0,010
0,001
G ¾
110
Δp25
1,6
250
2
0,0064
0,010
0,001
G ¾
165
Δp25
1,6
250
2
0,005
0,008
0,001
G ¾
170
Δp25
1,6
315
2
0,005
0,008
0,001
G ¾
80
Δp 25
1,6
315
2
0,005
0,008
0,001
G ¾
105
Δp 25
1,6
315
2
0,005
0,008
0,001
G ¾
110
Δp 25
1,6
315
2
0,005
0,008
0,001
G ¾
165
Δp 25
1,6
315
2
0,005
0,008
0,001
G ¾
170
Δp 25
2,5
250
3,125
0,01
0,016
0,001
G ¾
80
Δp 40
2,5
250
3,125
0,01
0,016
0,001
G ¾
105
Δp 40
2,5
250
3,125
0,01
0,016
0,001
G ¾
110
Δp 40
2,5
250
3,125
0,01
0,016
0,001
G ¾
165
Δp 40
2,5
250
3,125
0,01
0,016
0,001
G ¾
170
Δp 40
2,5
400
3,125
0,0062
0,010
0,001
G ¾
80
Δp 40
2,5
400
3,125
0,0062
0,010
0,001
G ¾
105
Δp40
2,5
400
3,125
0,0062
0,010
0,001
G ¾
110
Δp 40
2,5
400
3,125
0,0062
0,010
0,001
G ¾
165
Δp 40
2,5
400
3,125
0,0062
0,010
0,001
G ¾
170
Δp 40
2,5
250
3,125
0,01
0,016
0,001
G1
105
Δp 25
2,5
250
3,125
0,01
0,016
0,001
G1
110
Δp 25
2,5
250
3,125
0,01
0,016
0,001
G1
130
Δp 25
2,5
250
3,125
0,01
0,016
0,001
G1
165
Δp 25
2,5
250
3,125
0,01
0,016
0,001
G1
190
Δp 25
2,5
400
3,125
0,0062
0,010
0,001
G1
105
Δp 25
2,5
400
3,125
0,0062
0,010
0,001
G1
110
Δp 25
2,5
400
3,125
0,0062
0,010
0,001
G1
130
Δp 25
2,5
400
3,125
0,0062
0,010
0,001
G1
165
Δp 25
2,5
400
3,125
0,0062
0,010
0,001
G1
190
Δp 25
4
250
5
0,016
0,025
0,002
G1
105
Δp 40
4
250
5
0,016
0,025
0,002
G1
110
Δp 40
4
250
5
0,016
0,025
0,002
G1
130
Δp 40
4
250
5
0,016
0,025
0,002
G1
165
Δp 40
4
250
5
0,016
0,025
0,002
G1
190
Δp 40
4
400
5
0,01
0,016
0,002
G1
105
Δp 40
4
400
5
0,01
0,016
0,002
G1
110
Δp 40
4
400
5
0,01
0,016
0,002
G1
130
Δp 40
4
400
5
0,01
0,016
0,002
G1
165
Δp 40
4
400
5
0,01
0,016
0,002
G1
190
Δp 40
4
800
5
0,005
0,008
0,002
G1
105
Δp 40
4
800
5
0,005
0,008
0,002
G1
110
Δp 40
4
800
5
0,005
0,008
0,002
G1
130
Δp 40
4
800
5
0,005
0,008
0,002
G1
165
Δp 40
4
800
5
0,005
0,008
0,002
G1
190
Δp 40
Working temperature range:
Meter temperature class T 30 (0,1 oC....30 oC)
Meter temperature class T 30/90 (30 oC....90 oC)
Meter temperature class T 90 (0,1 oC....90 oC)
Maximum admissible working pressure (Pressure class) 16 bar (MAP16)
Flow profile sensitivity class U0 D0

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Volume measurement unit’s m3
Resolution of a displaying device 0,001 m3
Displaying range 999999,999 m3
The maximum permissible error (MPE), on volumes delivered at flow rate between the transitional flow rate Q2
(included) and the overload flow rate Q4(included) is:
- When water temperature ≤ +30 ºC 2 %
- When water temperature > +30 ºC 3 %
The maximum permissible error (MPE), on volumes delivered at flow rate between the minimum flow rate Q1
(included) and the transitional flow rate Q2(excluded) for water having any temperature is: 5%
If the flow-rate exceeds the maximum value Q4:
–when the flow-rate Q ≤ 1,2Q4, the flow-rate measurement and calculations are continued;
–when the flow-rate Q > 1,2Q4, calculations are performed using flow-rate value 1.2∙ Q4, the
info code “ Maximum allowable value of flow rate is exceeded ” is recorded and the duration of that status is
calculated.
Display (LCD)
The device is equipped with 2- lines LCD (Liquid Crystal Display):
Upper line - 9-digits for displaying measured volume of water:
Readings in normal mode: m3( three digits after decimal point).
Readings in verification (TEST) mode: m3( six digits after decimal point).
Lower line - 5-digits for displaying current flow rate, m3/h, and special symbols for displaying
operation modes
In the case of battery discharge, all integral readings and archive data shall be saved for at least 16
years and can be accessed by connecting a power battery in the operating condition.
Data recording and storage
In its memory, the meter accumulates an archive of hourly, daily, and monthly-measured parameters.
Archive data can be read only by remote data reading means (see Paragraph 6.5). The monthly data archive
parameters which are also additionally showed on the display are specified in Paragraph 6.3.1.
The following parameters of each hour, day, and month are accumulated in the memory of the meter:
1
Integral volume of water
2
Integral volume of water in the forward direction
3
Integral volume of water in the reverse direction
4
Maximum flow rate value and date
5
Info (Status) code
6
Total operating time
7
Operating time without error
Data logger capacity:
up to 1480 h –for hourly records.
up to 1130 days - for daily records,
up to 36 last months - for monthly records,
Archive data storage time not less than 36 months
Storage time of measured integrated parameters even if device is disconnected from power supply
not less than 16 years.
External communication modules and interfaces
Integrated in meter:
Optical interface
It is intended for data reading via Mbus protocol, parameterizing of meter, and for outputting optical
pulses in the test (verification) mode. It is activated by sending 1 s. pulse sequence (5 minutes after the end of
communication is automatically deactivated).
NFC (Near-field communication interface)
It is intended for data reading.
Ordered interface (to be specified when ordering the meter; one options can be selected only):
- RF 868 MHz

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- RF 433 MHz
- RF 915 MHz
The data can be transmitted using the following protocols:
-W-M-Bus T1;
-W-M-Bus S1;
-W-M-Bus-C1;
-SIGFOX;
-LORA WAN;
Additional interface:
M-Bus interface (galvanically isolated, communication time is limited *)
Wired pulse output (galvanically isolated, pulse duration is limited)
The interfaces are intended for data reading and meter parametrisation. The meter is configured for being
powered only from the internal battery, and the time of communication through the additional interfaces is
automatically limited to save the battery –up to 20 minutes per month. Unused communication limit is summed
up. If the limit is expired, the interface is blocked and the new time limit of communications will start only after
the change of the hour (16 seconds for each next hour).
Pulse outputs
Pulse values on pulse output device, depending on the nominal flow rate Q3, in the verification (test)
mode are specified in the table below:
Permanent flow rate, Q3, m3/h
1,6
2,5
4,0
Pulse value, m3/imp
0,001
0,002
0,004
Power supply
(one of following, dependently on meter configuration):
-one or two internal AA-size 3.6 V lithium (Li-SOCl2) batteries with a service life
of at least 16 years
Mechanical data :
Dimensions of meter, not more than 75 mm x 77 mm x 190 mm (DN 20,L190),
Weight:
End connections (overall length)
Weight of meter, not more than, kg
G3/4“ (80 mm)
0,3
G3/4“ (105 mm)
0,3
G3/4“ (110 mm)
0,3
G3/4“ (130 mm)
0,3
G3/4“ (165 mm)
0,3
G3/4“ (170 mm)
0,3
G1“(105 mm)
0,4
G1“(110 mm)
0,4
G1“(130 mm)
0,4
G1“(165 mm)
0,4
G1“(190 mm)
0,4
Operation conditions
Enclosure protection class: IP68
Operating conditions:
–ambient temperature -15 oC to 70 oC;
–relative humidity up to 100 , condensing
–atmospheric pressure 86 kPa to 106.7 kPa
Installation: Indor or outdoor
Mechanical environment class: M1
Electromagnetic environment class: E2.

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3 OPERATING PRINCIPLE
The flow measuring principle is based on ultrasonic measurement method. The ultrasonic signal along the
measuring section moves many times before, and the flow downstream between the ultrasonic sensors have to
perform transmitter and receiver functions. From the resulting time difference the flow rate is calculated and
indicated in display
Water meter performs all necessary measurement and data storage functions. Below are the most important:
- High stability in measuring water volume and detection characteristics of overload;
- Calculation of the maximum values and their storage in archive;
- Storage of data necessary for reports on set day yearly and monthly;
- Archive data storage time 36 months
- Detection of fault
- Displaying of values of parameters ( optional) and displaying of info codes
- Verification and service functions.
4 MARKING AND SEALING
Marking
There are following information on the front panel of the calculator of the meter - EC-type examination
certificate number, manufacturer’s trade mark , type of meter, year of manufacture and serial number,
permanent flow rate Q3and ratio R(Q3/Q1), temperature class, where is differs from T30, maximum admissible
working pressure (MAP), pressure loss class; installation sensitivity class of the meter, latest date by wich the
meter shall be replaced, software version number, IP code.
The following is indicated on the housing of meter:
–the type of connection (thread or relative diameter);
–the flow direction.
Sealing
The meter casing is imperceptibly closed. Any unautorized opening of the housing is impossible without
damaging. Additional manufacturer protection is not applied. The manufacturer's warranty does not apply if the
upper cover is opened or connection between upper cover and the housing is damaged.
When the upper sealed cover is opened, the safety button that installed in the meter body is activated
and error code appears on the meter display.
For sealing of meter after installation, there are provided holes in the meter body (See Annex B)
5 INSTALATTION
General requirements
Prior to installing the meter, it is necessary:
- to check the complete set of the meter with that specified in the technical documentation;
- to check for any visible mechanical defects;
- to check the configuration of the meter and to change it if necessary.
The meters may only be installed by qualified specialists in accordance with the requirements of this
document and the meter installation design.
Check configuration of the meter
Prior to installing the meter, it must be verified whether its configuration complies with the requirements for
the specific facility and it must be changed if necessary. The following parameters are verified (the factory
settings for the meter are their standard ones):
- volume measurement units;
- displayed volume resolution (point position);
- set day of year and month;
- customer number
- internal clock time
- Mbus interface addresses and communication speed.
Note. The transport mode will turn off automatically (the possibility to change configuration parameters will be
turned off) when the meter starts operation and the volume integrator has accumulated more than 1 litre.

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Mounting
The temperature of the working environment should not be higher than 70 oC.
No special requirements are established for the free space around the meter. It is important that nearby
installations or structures do not rest against the housing of the meter and do not interfere with reading the data
from the display. The meter should be installed at a safe distance from other devices emitting heat or strong
electromagnetic field (in order to prevent disturbance of its working environment conditions).
Sizes and mounting dimensions of meter are provided in Annex A.
The straight pipelines in upstream and downstream the mete ris not necessary (flow profile sensitivity class U0
D0).
It is recommended to install meters in pipelines as far as possible from pumps, partitions, and elbows.
Water meters may be in all position ( either horizontally, vertically or inclined).Mandatory condition: in the
operating mode, the pipe must have a pressure of not less than 30 kPa and the pipe must be fully filled with
water.
Direction of the arrow on the meter must match with the flow direction in pipeline.
In order to avoid stresses in the pipelines, the distance between the meter connection points in the meter
installation place shall correspond to the total length of meter with regard to the thickness of gaskets.
It is recommended to select meter installation place as far as possible from potential sources of vibration (for
example, pumps).
The gaskets must match with the pipe diameter. During the installation gasket must be exactly centered
with the center of the pipe cross-section to avoid sticking out gaskets inside the pipe.
Checking of installation and parameter setting
If the meter is installed correctly, when there is flow, the display of the meter should display flow readings.
It is necessary to check whether the meter is installed in the correct direction, whether there is no air in the
system.
6 OPERATION
Display functions
The water meter is equipped with 2- lines LCD (Liquid Crystal Display): Upper line - 9-digits for
displaying measured volume of water; Lower line - 5-digits for displaying current flow rate and special symbols
for displaying operation modes
ftm/h
3
ftm
3
Flow arrows:
↑
- the flow is flowing forward
↓
- the flow is flowing backwards
arrow is not displayed
- the flow does not flow
Special symbols
Symbol
Description
Leakage
Radio transmitter is active
Pipeline is emty
Pipe is cracked (Burst)
Fault (error)
Battery replacement time

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The symbol is shown when there is a significant meter operation error (due to which the summing-
up of volume and normal working time is stopped). For the Info code, see the LCD menu item 1.12
(Paragraph „Menu structure“).
Menu structure
Menu structure in normal mode is presented in Fig. 6.1.
Meter menu items are switches automatically. Individual items, excepted total volume and Info status code can
be disabled during installation. Error code displayed only when an error occurs in meter work. In normal mode
this item is skipped.
Fig. 6.1.Menu structure in normal mode.
Viewing the readings in normal mode (User menu)
Remark: Here the full list of shown parameters is represented. For the specific meter it can be reduced
ID
Parameter
Value (example)
Remarks
1.1
Total volume,
Flow rate
m/h
3
m
3

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1.2
Forward flow volume
m
3
1.3
Reverse flow volume
m/h
3
m
3
1.4
Water temperature value
m/h
3
m
3
1.5
Date
m/h
3
m
3
1.6
Real - time
m/h
3
m
3
1.7
Info code and error occurrence date
m/h
3
m
3
m/h
3
m
3
Changes each 1 second
1.8
Accumulated volume on set day
/date
m/h
3
m
3
m/h
3
m
3
1.9
Segment test
ftm/h
3
ftm
3
Changes each 1 second
1.10
User identification number
m/h
3
m
3
1.11
Control number
m/h
3
m
3
The indication of irrelevant parameters can be turned off. Also, parameters that are not relevant to the
set meter configuration will not be indicated.
The indication of parameters can be turned on or off by means of the configuration programme „W1
TOOL“ through the optical interface when installing the meter (if the meter is in the transport mode).

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Viewing the readings in verification (test) mode
Menu structure in verification ( test) mode is presented in the Fig 6.2
Fig. 6.2. Menu structure in verification (test) mode
Volume readings in verification mode
ID
Parameter
Value (example)
Remark
4.1
High-resolution integrated
volume
m/h
3
m
3
m/h
3
m
3
Updated every 10 second.
Flow-rate value and
inscription „tESt“ are
changes every second
Info (Status) codes
Operating Status are encoded by a 4-digit code:
Code number
Description
nXXX
0 - Normal operation
2 –No consumption
4 –Damage of meter housing
8 - Calculator's hardware failure detected
XnXX
0 –Normal operation
1 - Leakage
2 –Pipe is cracked (Burst)
4 –Optical communication temporarily stopped
8 –Low battery
(less than 12 months lifetime left)
XXnX
0 - Normal operation
4 - Hardware failure detected
8 –Hardware failure detected
XXXn
0 - Normal operation
1 –No signal; the flow sensor is not filled with water
2 –Reverse flow
4 –Flow rate is greater than 1,25∙Q4(indicated q=1,25∙Q4)
Active info codes are added, if it is detected more than one error. Then the summary indicated info code will be
as follows:
3 - corresponds errors 2 + 1
5 - corresponds errors 4 + 1
7 - corresponds errors 4 + 2 + 1
9 - corresponds errors 8 + 1
A - corresponds errors 8 + 2
B - corresponds errors 8 + 2 + 1

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C - corresponds errors 8 + 4
D - corresponds errors 8 + 4 + 1
E - corresponds errors 8 + 4 + 2
F - corresponds errors 8 + 4 + 2 +1
Verification (test) mode control
In verification (test) mode it is possible to achieve precise results within short measuring time.
In the test mode, the meter:
-indicates the increased resolution of flow values;
-forms energy or volume pulses through the optical interface;
Volume pulse values (via optical interface) in verification mode „TEST“ are presented in Table 6.2
Table 6.2
Permanent flow rate Q3, m3/h
Volume
Pulse value, l/imp
1,6
0,001
2,5
0,002
4
0,004
Using an optical head and PC with W1 TOOL software the meter verification mode (TEST) can be activated.
Optical head should be connected to the computer USB interface. After placing optical head on the meter
with the special holder and opening the program start up window, PC port number (to wich optical head is
connected) is entered in the field „Com Port“. Click „Wake up meter“ button, then click the „Enter test mode“
button. When the meter TEST mode is activated, meter readings are displayed with resolution of 1 ml. Optical
pulse output of mete ris used or volume indications can be read directly from LCD.
Ending of verification mode
Using an optical head and PC with W1 TOOL software the meter verification mode (TEST) is returned to the
operating mode. After opening the program startup window, click „Wake up meter“, then click „Enter user
mode“. The meter returns to the normal mode. The meter returns to its normal mode automatically, 24 hours
after activation of TEST mode.
7 VERIFICATION
Metrological control of meter parameters is performed according to requirements defined in EN ISO 4064-1
8 TRANSPORTATION AND STORAGE REQUIREMENTS
Packed meters may be transported in any type of covered vehicle. Equipment should be anchored
reliably to avoid shock and possibility to shift inside vehicle.
Meters should be protected against mechanical damage and shock.
No aggressive chemical substances should be stored together because of corrosion hazard.
Storage and transportation temperature: -25°C...70 °C (drained flow part)
Humidity: not more than 93%.

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Annex A
Sizes and dimensions of water meter QALCOSONIC W1
A.1 DN 20:
Model
L, mm
DN20 L105
105
DN20 L110
110
DN20 L130
130
DN20 L165
165
DN20 L190
190

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A.2 DN 15:
Model
L, mm
DN15 L80
80
DN15 L105
105
DN15 L 110
110
DN15 L165
165
DN15 L170
170

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Annex B
Example of sealing of water meter after installation

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WARRANTY
Manufacturer gives the warranty that meter parameters will meet the technical requirements, listed in
the paragraph 2 of this document, if transportation, storage and operation conditions will be followed.
Warranty period - 12 months from bringing into operation, but not more than 18 months from
manufacturing date.
Manufacturer’s address:
UAB Axioma Metering UAB, Kulautuvos g. 45a, Kaunas LT-47190, Lithuania
tel. [phone]; fax. [phone].