Axminster PROfessional AP330ST User manual

AP330ST
330mm Surface Thicknesser
Code 109100
Original Instructions
AT: 17/04/2023
BOOK VERSION: 01

WHAT’S IN THE BOXINDEX OF CONTENTS
2 3
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
The machine’s Serial Number is
located on the specification label
as shown.
2003256
2023
Rear View
ABenchtop Thicknesser 1
BTable Rise & Full Handwheel Knob & Caphead Screw 1
CDust Extraction Outlet 1
DHandle Torx Screwdriver TZ25 & 4mm Hex Key 1
Fig A
Fig C
Fig B
Fig D
What’s In the Box 03
Safety 04
Assembly 05-06
Set Up 07-08-09
Operation 10
Blade Rotation/Change 11
Troubleshooting 12
Maintenance 13
Exploded Diagram/Parts LIsts 14-15-16
Wiring Diagram 17
Declaration of Conformity 18-19

ASSEMBLYSAFETY
4 5
! ALWAYS REMEMBER TO DISCONNECT THE POWER TO THE THICKNESSER WHEN
MAKING REPAIRS OR ADJUSTING BLADES AND GUARDS.
! ALWAYS REMEMBER TO READ THROUGH THE MACHINE INSTRUCTIONS SUPPLIED.
•Eye protection, ear protection, respiratory protection
and chip extraction are highly recommended when
operating this machine.
•Do not wear gloves, loose clothing, jewellery, or any
dangling objects when operating a Thicknesser and
ensure that long hair is tied up out of the way.
•All guards must be in place and fully operational. If a
guard seems to be missing or damaged, adjust, replace
or repair immediately.
•Ensure that all visible electrical components (cables,
switches) are in good condition without damage.
•Hands and fingers must be kept clear of the blades,
•Use only the recommended blade size & type.
•Ensure all blades are sharp & in good condition.
•The blades must be adjusted in accordance with the
instruction manual.
•Never thickness plane small pieces – 12” in length
minimum.
•Long material should be supported at the same
height as the thicknesser table
•Ensure you are comfortable before you start
work,balanced, not over reaching.
•Do not use the machine if you are under the
influence of drugs or alcohol, tired or distracted.
•Do not allow children to operate the machine.
•Do not use the machine in an excessively damp or
wet environment.
•Never leave the machine unattended when it is
running.
•Keep the table top & surrounding work area free
from excessive dust & debris to help prevent slipping
or tripping.
•Ensure that the machine is stable on the floor, fixed
to the bench and wheel bases if used are locked off.
The following is a list of safety precautions you must consider when using a Thicknesser:
More safety information can be found at: http://www.hse.gov.uk/pubns/wis17.pdf
Fig 01-02
Fig 03
Fig 04-05
1. Place the thcknesser (A) on a flat and lever surface and
fold both front & rear extention tables down, see fig 01-02.
5. Find the dust extraction hood. Slide the extractor (C)
into the space that occupied the cutter block housing
see fig 06. Gently push home until the extractor inlet
slots over the motor’s fan outlet, see fig 07. Secure in
place using the two Cap screws on either side of the
extractor moulding, see fig 8.
2. Remove all accessories parts from inside the machine,
see fig 03.
3. Locate the rise and full handwheel knob and caphead
screw (B). Rotate the rise & full wheel to the side of the
thicknesser until the threaded hole in the wheel is in
line with the elongated slot in the frame.
4. Inset the knob (B) into the holes recess in the wheel
assembly, introduce the Cap screw through the
elongated slot from inside the machine and secure
the knob in place using the supplied 4mm Hex key,
see fig 04-05.
Continues over...
A
B
Cap screw
C
C
Motor fan outlet
Extractor inlet
Fig 06-07
Fig 8
Cap screws
Anti-Static distcharge cable
Power cable
P-Clip
NOTE: Dust and debris moving inside the plastic ex-
traction hose may cause a build up of static electricity.
This can cause a potential hazard especially with fine
dust. The extraction outlet incorporates a ‘Anti-Static’
discharge cable. Secure the connector to the frame
using the power cable P-Clip, see fig 8.

SET UPASSEMBLY
6 7
Fig 09
Fig 10
Fig 11
7. Unlock the cutter block head unit by rotating the
locking lever to the left, Note: this is located above
the rise and full handwheel, see fig 09-10.
8. Turn the rise and full wheel clockwise to raise the
head sufficiently to remove the polystyrene blocks,
see fig 11-12.
Levelling the Tables
For storage & transportation the infeed & outfeed support
tables are folded in the up position, for use these tables
will need to be folded down, see fig 13.
Fig 13
Before use the table will need to be levelled with the main
planer table.
1. Ensure that the planer is disconnected from
its power source
2. Fold both tables down.
3. Place a straight edge / clean spirit level through
the planer & rest it on the tables, see fig 14
4. Check to see if there are any large gaps underneath
the straight edge, see fig 15
5. To reduce the gaps & align the tables first lift the
tables & release the lock nuts, see fig 16
6. Adjust the stop screw until the folded support table
appears level with the main planer table,repeat both
sides for both the infeed & out feed tables, see fig 17-18
Fig 14
Fig 15
Fig 17
Continues over...
Locking lever
Ensure that the tables are
cleaned and waxed ready
for the first use
Fig 16
Fig 18
Fig 12

SET UPSET UP
8 9
Setting the Timber Thickness Scale
1. Using a scrap fairly flat piece of timber, measure the
thickness of the timber at each corner, see fig 19
2. Ensure that the cutter head is unlocked, then adjust
the cutter head height to match your timber
measurement then relock the cutter head, see fig 20.
3. Switch ‘ON’ the thicknesser and wait until it
reaches full speed.
4. Feed a piece of timber through as per operation
instruction on page 9, see fig 21.
5. Switch ‘OFF’ and wait until it comes to a complete stop.
6. Compare the measurement on the timber with the
reading on the scale, see fig 22.
7. If the reading is different, adjust the scales pointer by
loosening the two screws & moving the scale, see fig 23.
Fig 19
Fig 20
Fig 22
Securing to the Workbench
It is recommended to secure the planer to the workbench
when in use, for this we suggest mounting your planer to
a baseboard, see fig 24.
1. Choose a board around 50% larger than the planers
footprint / base size & at least 16mm thick.
2. Position the planer central to the baseboard & mark
the four mounting holes in the planer base, see fig 25.
3. Drill the four holes to suit the bolts using ( 70mm x
M8 recommended), to ensure that the board sits flat &
stable on the workbench or trestles counter bore the
holes slightly from the underside, see fig 26.
4. Fix the planer to the baseboard , bolting from
the underside, see fig 27.
5. Then simply clamp the baseboard & planer to the
workbench or trestle, see fig 28.
Fig 24
Fig 25
Fig 26
Fig 27
Fig 28
OPERATION
Before using the machine you must ensure that the
machine has been set up with the tables levelled & the
scale set. Also ensure that the tables are clean, waxed
and the extractor has been connected.
For the best results it is advisable to have the flattest side
of the timber facing down on the table. If a satisfactory
“flat” side cannot be found then it may be wise to flatten
off one side with either a surface planer or hand plane.
If the timber seems to be crowned then feed the timber
through crown up, see fig 29.
Fig 29
1. Measure the largest/thickest section of the timber,
check this at all four corners of the timber, see fig 30.
Fig 30
Fig 31
2. Set the thicknesser cutter head to this dimension using
the depth scale on the side of the machine and lock it off,
see fig 31.
Continues over...
Fig 21
Fig 23

BLADE ROTATIONCHANGEOPERATION
10 11
3. Press the green “on” button & wait for the machine
to come up to full speed.
4. Place the timber on the infeed table & slowly advance
the timber towards the cutter head, see fig 32.
5. The depth of cut scale will give you an indication of
how much material will be removed, see fig 33.
6. Allow the machine to pick up the timber & pull it
through the cutter head, ensure that long lengths
of timber are supported, see fig 34.
7. Move to the rear of the machine to support the timber
as it is fed through the cut, do not pull it through, allow
the feed rollers to feed the timber through, see fig 35.
8. The first pass will only very lightly contact the timber,
to remove more timber & completely it clean up then
simply wind the head down, see fig 36.
9. Once the first side is clean & planed then flip the
timber over to plane the other side taking it down
incrementally down to your desired width.
10. It is perfectly ok to thickness the narrow edge of
the timber, a minimum of 20mm is recommended,
see fig 37.
Fig 32
Fig 34
Fig 36
Fig 33
IT IS IMPORTANT NOT TO OVERLOAD THE
PLANER, FOR HARDWOODS & WIDE TIMBER
BOARDS 150MM+ IT IS RECOMMENDED TO
REDUCE THE DEPTH CUT FOR EACH PASS
DOWN TO 0.5MM  1MM.
There are 26 HSS square cutters in total each with 2 cutter
edges across the 330mm cutting width, after many hours
of use these cutters will need rotating or replacing
DISCONNECT THE MACHINE FROM THE
MAINS SUPPLY BEFORE CONTINUING!
1. Undo the 2 cap screws and remove the plastic
extraction chute, see fig 38.
2. Brush all debris from the cutter/cutters that are to
be rotated or changed, see fig 39.
3. Using only the tool provided undo the countersink
Torx screw, see fig 40.
4. Lift & twist the cutter so that the fresh sharp edge faces
downwards, ensuring that there is no debris under the
cutter & the cutter is seated correctly, see fig 41.
5. Retighten the countersink Torx screw & repeat if
numerous cutters seem blunt or damaged, see fig 42.
6. NB - Each cutter has a rotation marker to help you
monitor which edges have been used - NB the cutting
edge & marker will always face down, see fig 43.
7. Replace the dust chute
Fig 38
Fig 39
Fig 41
Fig 43
Fig 37
Fig 35
Fig 42
Fig 40

MAINTENANCETROUBLESHOOTING
12 13
PROBLEM POSSIBLE CAUSE SOLUTION
Grain is fussy 1. Planing wood with high
moisture content
2. Blades are dull
1. Dry the wood
2. Sharpen the blades
Grain is torn 1. The cut is too heavy
2. Blades are cutting
against the grain
3. Blades are dull
1. Review proper depth of cut
2. Feed the workpiece with the
grain, or turn workpiece around
3. Sharpen the blades
Grain is rough/raised 1. Blades are dull
2. Cut is too heavy
3. Moisture content is too high
4. Cutter head bearings are
damaged
1. Sharpen the blades
2. Review proper depth of cut
3. Dry the wood
4. Replace the bearings
Uneven depth of cut
from side to side
1. Blade projection is not uniform
2. Cutter head is not levelled
to planer bed
1. Adjust the blade projection
2. Level the cutter head to table
Board thickness
does not match
depth of cut scale
1. Depth of cut scale is incorrect 1. Adjust the depth of cut scale
Chain is jumping 1. Sprockets are misaligned
2. Sprockets are worn
1. Align the sprockets
2. Replace the sprockets
Machine will not
start/restart
1. Tool is not plugged in
2. Motor failure
3. Wire is loose
4. Overload reset has failed
5. Motor starter failure
1. Check the power source
2. Check the motor
3. Check the motor by a qualified
electrician
4. Allow machine to cool down
and restart
5. Check the motor by a qualified
electrician
Circuit tripping
resulting in motor
stoppage
1. Extension cord is too long
or too thin
2. Blades are too dull
3. Low voltage running
1. Use a shorter or thicker
extension cord
2. Sharpen or replace the blades
3. Check the voltage
Poor feeding
of timber
1. Planer table is dirty
2. Feed roller is damaged
3. Sprocket is damaged
4. Gear box malfunctions
1. Clean off the pitch and residue,
and lubricate the planer table
2. Replace the feed roller
3. Replace the sprocket
4. Check the gear box
Workpiece
is jammed
1. Inadequate blade setting height 1. Set the blade to the correct height
DISCONNECT THE MACHINE FROM THE
MAINS SUPPLY BEFORE CONTINUING!
•Clean tables ensuring that they are pitch /
resin free & level.
•Check that the cutters & feed rollers are
clean & free of debris
•Check cutters.
•Check power lead.
•Check drive belt, see fig 44.
•Check carbon brushes, see fig 45.
•Check & regrease elevating screws, see fig 46.
Fig 44
Fig 45
Fig 46

EXPLODED DIAGRAMPARTS LISTSEXPLODED DIAGRAMPARTS LISTS
14 15
NO DESCRIPTION QTY
1 SCR SEMS L/WASH 4
2 CAP LEFT 1
3 SCALE LENGTH 1
4 COVER UPPER 1
5 CAP RIGHT 1
6 SHAFT TRANSMISSION 1
7 WASHER 1
8 NUT LOCK 1
9 SUPPORT 2
10 SCR SEMS L/WASH 4
11 WASHER 1
12 SCR SOC SET CUP PT 2
13 WORM ELEVATION 1
14 HANDLE 1
15 KNOB SNIPE 1
16 SCR HEX SOC HD LOCK 1
17 RING RETAINING 1
18 PLATE LOCK LEFT 1
19 SLEEVE 1
20 PLATE LOCK RIGHT 1
21 PAD UPPER 2
22 M5XP0.8X12L 2
22A SBG4910-216d 2
22B ANTISTATIC DISCHARGE CABLE 1
27 SCR SEMS L/WASH 3
28 SCR SEMS L/WASH 2
29 COVER GEARBOX OUTSIDE 1
30 BEARING BALL 1
31 SHAFT GEAR 1
32 DUST CHUTE 1
34 SCR HEX SOC HD LOCK 6
35 COVER 2
36 WORM GEAR R.H. 1
37 BUSHING 2
38 SCREW ELEVATING R.H. 1
39 RING RETAINING EXT 3
40 CHAIN 2
41 SPROCKET 4
42 SPACER 1
43 GEAR ASM SMALL 1
43a GEAR DRIVE 2
44 GEAR ASM INTER 1
45 SPACER UNDERCUT 4
46 SPACER 2
47 SCR PAN CR 3
48 PLATE DUST CHUTE 1
49 SCR HX SOC SET CUP 1
50 SCR PAN CR 1
51 CLAMP CORD 1
53 FRAME UPPER 1
54 BLOCK SUPPORT 4
58 INSERT 26
60 TORX SCREW 26
61 KEY 1
63 RETAINER BEARING 1
64 SCR HEX SOC CAP 3
65 PULLEY CUTTER HEAD 1
66 BELT DRIVE 1
67 GEAR LARGE 1
68 BUSHING GEAR 5
69 COVER GEARBOX INSIDE 1
70 GEAR PINION 1
71 BEARING BALL 2
72 COVER GEAR BOX 1
73 SCR PAN CR TYTT 2
74 LOCKWASHER EXT 2
75 NUT 1
78 BUSHING 1
79 SCR SEMS W/WASH 9
80 COVER POINTER 1
81 SCREW HEX HD 1
82 WASHER 1
84 ROD POINTER ELEVATING 1
85 INDICATOR DEPTH 1
86 SCREW PAN CR 2
87 NUT HEX SPECIAL 1
88 ROD STEP 1
89 NUT HEX 1
90 SCRW HEX HD 1
92 CUTTERHEAD 1
93 WORM GEAR L.H. 1
94 PULLEY MOTOR 1
95 NUT HEX 1
96 SPRING COIL LEFT 2
97 BLOCK BEARING 4
98 ROLLER OUTFEED 1
99 SPRING COIL RIGHT 2
100 PLATE RETAINER RIGHT 4
101 SCR HEX SOC CAP 8
102 SCR HEX SOC CAP 1
104 ROLLER INFEED 1
105a HOLDER TOOL A 1
105b HOLDER TOOL B 1
106 COVER TOOL BOX 1
107 TORX WRENCH 1
108 WRENCH HEX’L 1
110 COVER SIDE LEFT 1

WIRING DIAGRAMEXPLODED DIAGRAMPARTS LISTS
16 17
111 ROD SUPPORT 4
112 BASE 1
113 SCR HEX SOC CAP 1
114 WASHER 1
115 SCREW ELEVATING L.H. 1
116 SCR SEMS L/WASH 8
117 RAIL GUIDE 2
118 PLATE WEAR 1
119 INFEED OUTFEED TABLE 2
120 SCR PAN CR TYTT 1
121 PLATE STIFFENER 1
122 SPRING TORSION 1
123 PLATE SIDE GUARD 1
124 COVER SIDE RIGHT 1
125 HUB HANDWHEEL 1
126 KNOB HANDWHEEL 1
127 NUT LOCK 2
128 NUT HEX 4
129 SCREW 1
130 SPRING FLAT 4
131 SCR SEMS L/WASH 8
132 ROD PIVOT 1
133 WORM GEAR L.H. 1
134 SCR HEX SOC CAP 1
135 SCREW 2
135A TH-bx330p 135a 6
136 SPRING COIL 1
137 BALL STEEL 1
138 BLOCK GUARD 1
139 SCR HEX SOC CAP 2
140 SCREW HEX 4
141 NUT HEX 4
143 PAD BASE 2
144 NUT HEX SPECIAL 4
145 BOLT ADJUSTING 4
146 BLOCK STEP 1
147 NUT HEX 1
148 PIN STEP BLOCK 1
149 KNOB STEP 1
151 SCALE THICKNESS 1
152 COVER SIDE R.H. 1
153 SCR SEMS L/WASH 1
154 LONG BAR 1
155 SCR HEX SOC CAP 2
156 SPACER 29
156a SPACER 1
157 ANTI-KICK JAW 29
159 PAD 1
196 SCR SEMS L/WASH 1
199 SCR HEX SOC FLT HD 1
213 SCR PAN CR TYTT 8
214 WASHER 3
215 COVER GEARBOX 1
216 WASHER WAVE 1
217 PLUG 1
222 WASHER WAVE 1
243 SCREW 3
245 HOUSING POINTER 1
246 SPRING COIL 1
248 POINTER 1
600 MOTOR 1
188 HOLDER BRUSH 2
189 BRUSH 4
190 CAP BRUSH 2
172 WAVE FILTER 1
173 SWITCH LOCKING 1

DECLARATION OF CONFORMITYDECLARATION OF CONFORMITY
18 19
Axminster Tool Centre Ltd
EC DECLARATION OF CONFORMITY
‘original’
Product model: AP330ST
Name and address of the manufacturer: Axminster Tool Centre Ltd, Unit 10 Weycroft Avenue, Axminster, Devon
EX13 5PH, United Kingdom
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Portable Thicknesser
The object of the declaration described above is in conformity with the relevant GB legislation:
Machinery Directive 2006/42/EC
EMC Directive 2014/35/EU
References to the relevant harmonised standards used or references to the other technical specifications in relation
to which conformity is declared:
ISO 19085-7:2019: Woodworking machines - Safety - Part 7: Surfaceplaning, thickness planning, combined surface/thickness
planning machines
ISO 7960:1995: Airborne noise emitted by machine tools — Operating conditions for woodworking machines
ISO 12100 :2010: Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13849-1:2015: Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
ISO 13857:2008: Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs
ISO 19085-1:2017: Woodworking machines — Safety — Part 1: Common requirements
EN 847-1:2013: Tools for woodworking — Safety requirements — Part 1: Milling tools, circular saw blades
EN 55014-1:2006/+A1:2009: Electromagnetic compatibility -Requirements for household appliances, electric tools & similar
apparatus Part 1: Emissions
EN 55014-2: 1997/+A1:2001/+A2:2008: Electromagnetic compatibility -Requirements for household appliances, electric tools
& similar apparatus Part 2: Immunity - Product family standard
EN61000-3-2: 2006/+A1:2009/+A2 20-/+A2: 2009: Limits for harmonic current emissions (equipment input current <=16A
EN61000-3-3:2008: Limitation of voltage changes, voltage fluctuations and flicker in low-voltage and flicker in low-voltage
supply systems for equipment with rated current <=16A
EN61000-3-11:2000: Limitation of voltage changes, voltage fluctuations and flicker in low-voltage and flicker in low-voltage
supply systems- Equipment with rated current #75A and subject to conditional connection
Additional information
Name and address of person authorised to compile the technical file: Axminster Tool Centre Ltd, Unit 10 Weycroft
Avenue, Axminster, Devon EX13 5PH, United Kingdom
The machinery fulfils all relevant provisions of Supply of Machinery (Safety) Regulations 2008 as amended.
Signed for and behalf of: Axminster Tool Centre Ltd;
(place and date of issue): Axminster, Devon, United Kingdom Kingdom, 14th July 2023
(name, function): Andrew Parkhouse, Supply Chain Director
Signature: ………………………………………………………………
Axminster Tool Centre Ltd
UK DECLARATION OF CONFORMITY
‘original’
Product model: AP330ST
Name and address of the manufacturer: Axminster Tool Centre Ltd, Unit 10 Weycroft Avenue, Axminster, Devon
EX13 5PH, United Kingdom
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Portable Thicknesser
The object of the declaration described above is in conformity with the relevant GB legislation:
Supply of Machinery (Safety) Regulations 2008 as amended.
Electromagnetic Compatibility Regulations 2016 as amended.
References to the relevant harmonised standards used or references to the other technical specifications in relation
to which conformity is declared:
ISO 19085-7:2019: Woodworking machines - Safety - Part 7: Surfaceplaning, thickness planning, combined surface/thickness
planning machines
ISO 7960:1995: Airborne noise emitted by machine tools — Operating conditions for woodworking machines
ISO 12100 :2010: Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13849-1:2015: Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
ISO 13857:2008: Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs
ISO 19085-1:2017: Woodworking machines — Safety — Part 1: Common requirements
EN 847-1:2013: Tools for woodworking — Safety requirements — Part 1: Milling tools, circular saw blades
EN 55014-1:2006/+A1:2009: Electromagnetic compatibility -Requirements for household appliances, electric tools & similar
apparatus Part 1: Emissions
EN 55014-2: 1997/+A1:2001/+A2:2008: Electromagnetic compatibility -Requirements for household appliances, electric tools
& similar apparatus Part 2: Immunity - Product family standard
EN61000-3-2: 2006/+A1:2009/+A2 20-/+A2: 2009: Limits for harmonic current emissions (equipment input current <=16A
EN61000-3-3:2008: Limitation of voltage changes, voltage fluctuations and flicker in low-voltage and flicker in low-voltage
supply systems for equipment with rated current <=16A
EN61000-3-11:2000: Limitation of voltage changes, voltage fluctuations and flicker in low-voltage and flicker in low-voltage
supply systems- Equipment with rated current #75A and subject to conditional connection
Additional information:
Name and address of person authorised to compile the technical file: Axminster Tool Centre Ltd, Unit 10 Weycroft
Avenue, Axminster, Devon EX13 5PH, United Kingdom
The machinery fulfils all relevant provisions of Supply of Machinery (Safety) Regulations 2008 as amended.
Signed for and behalf of: Axminster Tool Centre Ltd;
(place and date of issue): Axminster, Devon, United Kingdom, 14th July 2023
(name, function): Andrew Parkhouse, Supply Chain Director
Signature: ………………………………………………………………