Axxera MINI AX460D Operating instructions

INSTALLATION / OWNER'S MANUAL
Mobile Power Amplifiers
MINI SERIES
AX460D
AX490D
AX250DM
AX350DM

2
INSTALLATION
Preparation
Please read entire manual before installation. Due to the technical nature of
amplifiers, it is highly recommended that your Axxera amplifier is installed by a
professional installer or an authorized dealer.
Before You Start
ĘDisconnect negative battery terminal. (consult a qualified technician for
instructions)
ĘAvoid installing the amplifier where it would be subject to high temperatures, such
as from direct sunlight, or where it would be subject to dust, dirt or excessive
vibration.
ĘUse extreme caution when drilling holes to avoid damaging fuel lines or existing
vehicle wiring.
ĘAll amplifier installations require power, signal and speaker wires (not included).
ĘAn amplifier installation kit (sold separately) is highly recommended to facilitate the
installation. Consult your dealer for recommendations.
Mounting Location
ĘChoose a mounting location for the amplifier. Suggested locations include under a
seat or in the trunk.
ĘThe amplifier can be mounted horizontal (recommended) or vertical. For optimum
performance, make sure to provide at least 1" of space around all sides. Do not
mount the amplifier under carpets or where airflow is restricted.
ĘDo not install the amplifier where it may be exposed to moisture.
ĘThe optimum mounting location varies between vehicles. Remember to test all
amplifier functions before completing the final mounting procedure.
TYPICAL MOUNTING METHOD

NOTE:
Be sure to follow specific instructions included with your amplifier installation
kit (not included with this amplifier). The information below should be used as a
general guideline only.
Power Wire (+12V)
Ę'LVFRQQHFWQHJDWLYHEDWWHU\WHUPLQDOEHIRUHSURFHHGLQJ&RQVXOWDTXDOLILHG
technician for instructions if you are unsure.
Ę3ODQZLUHURXWLQJEHIRUHFXWWLQJDQ\ZLUHVWROHQJWK%HJLQE\URXWLQJWKHSRZHU
9ZLUHIURPWKHEDWWHU\WRWKHDPSOLILHUORFDWLRQ8VHDJURPPHWZKHQUXQQLQJ
ZLUHVWKURXJKWKHILUHZDOORUPHWDORSHQLQJV$YRLGUXQQLQJWKHSRZHUZLUHQHDU
H[LVWLQJYHKLFOHZLULQJWRSUHYHQWLQGXFHGQRLVHIURPHQWHULQJWKHDXGLRV\VWHP
Ę8VHH[WUHPHFDXWLRQZKHQGULOOLQJKROHVWRDYRLGGDPDJLQJIXHOOLQHVRUH[LVWLQJ
YHKLFOHZLULQJ
Ę7KH9ZLUH0867EHIXVHGZLWKLQRIWKHEDWWHU\IRUSURWHFWLRQRIWKH
YHKLFOHđVHOHFWULFDOV\VWHP
Ground Wire (GND)
Ę7KHDPSOLILHUJURXQGZLUHVKRXOGEHDVVKRUWDVSRVVLEOHQRPRUHWKDQRU
PHWHU&KRRVHDFOHDQXQSDLQWHGVHFWLRQRIPHWDORUWKHYHKLFOHFKDVVLVZKHQ
DWWDFKLQJWKHJURXQGFRQQHFWLRQ%HVXUHWRFOHDQWKHDUHDRIDQ\GLUWRUJUHDVH
Remote Turn-on Wire (REM)
Ę7KHUHPRWHWXUQRQZLUHFRQQHFWVWRWKHKHDGXQLWVDPSOLILHUWXUQRQOHDGRUSRZHU
antenna output.
Speaker Wires
Ę&KRRVHDGHTXDWHJDXJHVSHDNHUZLUHGHSHQGLQJRQ\RXUH[DFWDPSOLILHUVSHDNHU
FRPELQDWLRQ%HVXUHWRREVHUYHSRODULW\ZKHQFRQQHFWLQJ
Ę'RQRWJURXQGDQ\VSHDNHUZLUHVRUFRQQHFWDQ\VSHDNHUZLUHVWRJHWKHU
Input Signal
Ę7KHDPSOLILHUVLQSXWVLJQDOFRQQHFWVWRWKHKHDGXQLWVORZOHYHO5&$RUKLJKOHYHO
VSHDNHUZLUHRXWSXWV
Ę/RZOHYHOLQSXWVLJQDOVGHOLYHUWKHEHVWSHUIRUPDQFH,IXQDYDLODEOHXVHWKHKLJKOHYHO
LQSXWVZKHQLQWHUIDFLQJZLWKIDFWRU\KHDGXQLWIRULQVWDQFH
CAUTION
Ę'RQRWXVHERWKORZDQGKLJKOHYHOLQSXWVDWWKHVDPHWLPH&RQQHFWRQO\RQHRUWKH
other.
Ę.HHSORZOHYHOLQSXWVDZD\IURPDQ\SRZHUZLUHVWRDYRLGHQJLQHQRLVH
Ę1HYHUUXQDQ\ZLUHVXQGHUQHDWKRURXWVLGHWKHYHKLFOH

INSTALLATION
Connection Descriptions

M
M
Gain
Crossover Mode
Hi-Level Input
Crossover Frequency Control
RCA Input
1
2
3
Subsonic Filter
Bass Boost
Low Pass Filter
Remote Turn On
3
12
4
5
6
7
8
9
454 2
INSTALLATION
Audio Inputs and Controls
4
13
5
31 6 7 8 9

Speaker Connections
Fuse(s)
+12VDC Battery Connection
1
2
3
Remote Turn On
Ground Connection
Remote Output
4
5
256
1
5
1 2
3
INSTALLATION
Power and Speaker Connections
5
3
6
4
4

G:BGZbdiZIjgcDc
HE:6@:GH
G86867A:H
<GDJC9
;JH:
&'K76II:GN
B6M>BJB
&'K98
EdlZg
'"-d]bh
Fuse Rating
:KHQUHSODFLQJIXVHVPDNHVXUHQHZIXVH
LVWKHFRUUHFWW\SHDQGDPSHUDJH8VLQJDQ
incorrect fuse could damage the amplifier.
AX460D $[
AX490D $[
AX250DM 25A x 2
AX350DM $[
Power/Ground Wire Size
)RURSWLPXPSHUIRUPDQFHXVHRQO\WKHZLUH
VL]HOLVWHGEHORZRUODUJHU0DNHVXUHWRXVH
WKHVDPHVL]HSRZHUDQGJURXQGZLUH
AX460D 4 Ga.
AX490D 4 Ga.
AX250DM 4 Ga.
AX350DM 4 Ga.
Main Power Connections
&RQQHFW9*1'DQG5(0ZLUHVDFFRUGLQJO\$VXLWDEOHIXVH0867EHLQVWDOOHG
RQWKH9OHDGZLWKLQRIWKHEDWWHU\IRUSURWHFWLRQRIWKHYHKLFOHđVHOHFWULFDO
system.

INSTALLATION
Typical Wire Routing
No more than 36"
(1 meter)

oTsGp
OGP
sTsGp
OyjhP
Speaker Connections
Connect speaker wires
observing polarity. The
minimum impedance load for
the AX460D and AX490D is
2 ohms stereo and 2ohms
bridged. Use of loads lower than
these is not recommended and
may cause amplifier damage.
The AX460D and AX490D can
be wired for stereo, bridged or
stereo/bridged simultaneous
operation.
Input Signal Connections
Low Level Input (RCA)
Low level (RCA) input signal is preferred for best performance. Typical trunk-mount
amplifier installations require a 17-20 foot RCA cable. Most trucks and under-seat
applications require a 6-9 foot RCA cable. Using twisted pair construction RCA
cables will minimize noise.
High Level Input
(Speaker Wire)
High level inputs should only be used
when RCA outputs are not available
from the head unit. Connect the
head unit speaker outputs to
the high level input connector
as shown below. The black wire
(signal reference ground) may or
may not require a connection to
chassis ground - depending on your
particular installation.
Subwoofer (mono)
Typical Bridged Wiring
(2 ohms minimum)
2 Speakers (stereo)
Typical Stereo Wiring
(2 ohms minimum)
L
R
Note: Do not use both low and high level inputs
at the same time - connect only one or the other.
Typical speaker connections shown
7
INSTALLATION
Amplifier Connections

7KHLQSXWOHYHOFRQWUROJDLQLVXVHGWRREWDLQWKH
EHVWSRVVLEOHPDWFKEHWZHHQWKHKHDGXQLWDXGLR
RXWSXWDQGWKHDPSOLILHULQSXW%HJLQE\WXUQLQJWKH
LQSXWOHYHOFRQWUROIXOO\FRXQWHUFORFNZLVH1H[WWXUQ
XSWKHKHDGXQLWYROXPHFRQWURODURXQGRI
WKHZD\XS$GMXVWWKHLQSXWOHYHOFRQWUROFORFNZLVH
until audible distortion is heard, then slightly
FRXQWHUFORFNZLVHWRSURYLGHWKHEHVWPDWFK
5HSHDWIRUDOOLQSXWOHYHOFRQWUROV
7KHFURVVRYHULVXVHGWRILOWHURXWIUHTXHQFLHV
DERYHRUEHORZDFHUWDLQSRLQW&KRRVHLPFZKHQ
XVLQJWKHDPSOLILHUZLWKVXEZRRIHUVHPFZKHQ
XVLQJZLWKPLGUDQJHWZHHWHUFRPELQDWLRQVDQG
FLATZKHQXVLQJZLWKFRD[LDOW\SHVSHDNHUV
Note: Choose FLATZKHQXVLQJWKHDPSOLILHULQ
VWHUHREULGJHGVLPXOWDQHRXVPRGH,QWKLVPRGH
SDVVLYHFURVVRYHUVDUHUHTXLUHG)DLOXUHWRXVH
WKHFRUUHFWSDVVLYHFRPSRQHQWVPD\GDPDJH
WKHDPSOLILHUDQGRUVSHDNHUV&RQVXOWDTXDOLILHG
professional for recommendations.
7KLVFRQWURODOORZVSUHFLVHDGMXVWPHQWRIWKH
FURVVRYHUIUHTXHQF\
7KLVFRQWUROSURYLGHVDGGLWLRQDOERRVW#+]ZKHQ
XVHGZLWKVXEZRRIHUV$GMXVWWKLVFRQWUROZLWK
FDXWLRQDVLPSURSHUXVHFDQGDPDJHVSHDNHUV
6HWWLQJWKLVFRQWUROWRWKHGHVLUHGIUHTXHQF\ZLOO
OLPLWKDUPIXOIUHTXHQFLHVEHORZWKHVHWWLQJIURP
JRLQJWRWKHVXEZRRIHUVSUHYHQWLQJSRVVLEOH
GDPDJHIURPIUHTXHQFLHVWKDWVXEZRRIHUVDUHQRW
designed to handle.
7KHJUHHQ/('LQGLFDWRULOOXPLQDWHVGXULQJQRUPDO
RSHUDWLRQPOWERDQGWKHUHG/('LQGLFDWRU
LVYLVLEOHZKHQWKHDPSOLILHUGHWHFWVDIDXOW
PROTECT).
Input level Control
Crossover Mode
Crossover
Frequency Control
Bass Boost
Subsonic Filter
(AX250DM and
AX350DM)
LED Indicators
INSTALLATION
Configuration/Setup


Problem Cause Action
Unit will not turn
on
(no power LED
indicator)
9ZLUHQRWFRQQHFWHGRULQFRUUHFW
YROWDJH5(0ZLUHQRWFRQQHFWHGRU
LQFRUUHFWYROWDJH
&KHFNFRQQHFWLRQVIRUSURSHU
YROWDJHa9'&
*1'ZLUHQRWFRQQHFWHG &KHFNFRQQHFWLRQWRJURXQG
)XVHVEORZQ 5HSODFHIXVHV
Unit has power -
LED is green (but
no sound)
6SHDNHUZLUHVQRWFRQQHFWHG &KHFNFRQQHFWLRQVDWVSHDNHUV
9ROXPHWXUQHGDOOWKHZD\GRZQ ,QFUHDVHYROXPHOHYHODWKHDGXQLW
2QHRUPRUHVSHDNHUZLUHVWRXFKLQJ
each other or touching chassis
ground
,QVXODWHDOOEDUHVSHDNHUZLUHVIURP
each other and chassis ground
6SHDNHUVGHIHFWLYHRUGDPDJHG &KHFNUHSODFHVSHDNHUV
,QSXWVLJQDOQRWFRQQHFWHG &KHFNKLJKRUORZOHYHOLQSXWVIRU
proper connection
Unit blows fuse(s)
,QFRUUHFWIXVHUDWLQJ 8VHIXVHVZLWKFRUUHFWUDWLQJ
9ZLUHWRXFKLQJFKDVVLVJURXQG &KHFNIRUSLQFKHGZLUH
6SHDNHUVGHIHFWLYHRUGDPDJHG &KHFNUHSODFHVSHDNHUV
Engine noise
%DGJURXQGFRQQHFWLRQ 0DNHVXUHDPSOLILHULVJURXQGHGWR
clean bare metal
6LJQDOJURXQGORRSRU5),UDGLR
IUHTXHQF\LQWHUIHUHQFH
5HURXWH5&$FDEOHVIURPH[LVWLQJ
KLJKFXUUHQWZLULQJ
LED illuminates
red
(protect mode)
2QHRUPRUHVSHDNHUZLUHVWRXFKLQJ
each other or touching chassis
ground
,QVXODWHDOOEDUHVSHDNHUZLUHVIURP
each other and chassis ground
6SHDNHUVGHIHFWLYHRU
GDPDJHGLQWHUQDOO\VKRUWHG &KHFNUHSODFHVSHDNHUV
6SHDNHUORDGOHVVWKDQRKPV
VWHUHR6SHDNHUORDGOHVVWKDQ
RKPVEULGJHG
$GMXVWVSHDNHUORDGDPSOLILHUZLOO
not operate at less than 4 ohms
ZKHQEULGJHG
Distorted audio
output
,QFRUUHFWLQSXWVLJQDOW\SHRU
LQSXWOHYHOWRRKLJK
&KHFNFRQQHFWLRQVDQGUHGXFH
DGMXVWLQSXWOHYHO
Low audio output ,QFRUUHFWLQSXWVLJQDOW\SHRU
LQSXWOHYHOWRRORZ
&KHFNFRQQHFWLRQVDQGLQFUHDVH
DGMXVWLQSXWOHYHO
Weak bass 6SHDNHUVDUHZLUHGRXWRISKDVH
&KHFNDQGVSHDNHU
connections
2EVHUYHFRUUHFWSRODULW\
INSTALLATION
Troubleshooting


Power [email protected] <1% THD+N
Ę Watts x 4 channels 506@ 4 Ohms
Ę Watts x 4 channels 506@ 2 Ohms
Ę14 Watts x 2 channels 506@ 4 Ohms (bridged)
Peak Music Power Output: 400 Watts
Signal to noise ratio: > G% (THD <  @ ċ 14.4V)
Frequency response: 10Hz N+] G%
Amplifier dimensions: 1Ĕ x Ĕ x Ĕ (41 x 11x 201 mm)
Power [email protected] <1% THD+N
Ę Watts x 4 channels 506@ 4 Ohms
Ę132 Watts x 4 channels 506@ 2 Ohms
Ę2 Watts x 2 channels 506@ 4 Ohms (bridged)
Peak Music Power Output:  Watts
Signal to noise ratio: > G% (THD <  @ ċ 14.4V)
Frequency response: 10Hz– N+] G%
Amplifier dimensions: 1Ĕ x Ĕ x Ĕ (41 x 11x  mm)
Power [email protected] <1% THD+N
Ę Watts x 1 channel 506@ Ohms
Ę4 Watts x 1 channel 506@ Ohm
Peak Music Power Output: 1200 Watts
Signal to noise ratio: !G% (THD <  @ ċ 14.4V)
Frequency response: 20Hz +] G%RFtave)
Amplifier dimensions: 1Ĕ x Ĕ x Ĕ (41 x 11x 201 mm)
Power [email protected] <1% THD+N
Ę Watts x 1 channel 506@ Ohms
Ę Watts x 1 channel 506@ Ohm
Peak Music Power Output: 1 Watts
Signal to noise ratio: !G% (THD <  @ ċ 14.4V)
Frequency response: 20Hz +] G%
Amplifier dimensions: 1Ĕ x Ĕ x Ĕ (41 x 11x  mm)
$;'
INSTALLATION
Specifications
$;'
$;'0
$;'0