Azco SUR-CUT User manual

Operation Manual
MODEL: SKC630
SERIAL #: 217070

Azco Corp. Page 1 1/10/2018
Table of Contents
Introduction......................................................................................................................... 2
Specifications...................................................................................................................... 3
Electrical Integration........................................................................................................... 4
General Maintenance .......................................................................................................... 8
Preventive Maintenance.................................................................................................... 10
Troubleshooting ................................................................................................................ 11
Recommended Spare Parts ............................................................................................... 12
Mechanical Assembly Drawings and Bill of Materials.................................................... 13

Azco Corp. Page 2 1/10/2018
Introduction
The AZCO SUR-CUT™, Smart Knife Assembly is a pneumatic precision cutting
machine. It is designed to cut a wide variety of materials of varying thickness fed from a
continuous web. This manual describes how to install and operate your unit to ensure the
durability and proper functioning of your unit. Please read this manual thoroughly before
starting the unit.
At AZCO, your safety is very important to us. Please be sure that your unit is
safely guarded at all times before using, or whenever it is not in operation. When in
operation, safety covers must be on before starting unit. It is important to remember to
disconnect power and air connection before servicing the unit every time.
If there are any questions about this machine, please call us at 973-439-1428. Our
technical staff is available to assist you 8am-5pm Eastern Standard Time. AZCO
Corporation warrants all products against defects in materials or workmanship for one
year. Wear and tear items (such as blades, rollers, bearings, or abused parts) resulting
from mishaps, tampering, and/or neglect are, of course, excluded from the warranty. If
you would like more information regarding our other product line or about our company,
please visit us at www.azcocorp.com.

Azco Corp. Page 3 1/10/2018
Specifications
Air required 40 - 60 PSI compressed, filtered (non-lubricated) air
Accuracy +/ - .047 in. (1.2mm)
Maximum cutting rate Standard units: 170 pcs/min for 1in (25mm) cuts
Maximum web width 630 mm
Maximum web thickness 15 mm
WARNING:
THE UNIT MUST BE PROPERLY GUARDED BEFORE OPERATING!
DISCONNECT POWER AND AIR BEFORE SERVICING!

Azco Corp. Page 4 1/10/2018
Main Screen
This is the screen that will appear at the startup of the machine. It allows the operator to
enter six different areas of configuration plus a help screen. Some of the areas require a
password to enter due to the sensitivity of the settings they hold.
Advanced Setup
The advanced setup screen is reached by pressing the advanced setup button on the main
screen. It also requires a password to gain access (1428). This screen allows the operator
to access the timers and change the operation modes.

Azco Corp. Page 5 1/10/2018
Manual Operations
The manual operations screen allows the operator to complete a manual cut of the
material. The manual cut button causes the machine to make a single cut to clear the exit
chute on the unit. The jog FWD and Jog REV are to convey manually.
System Mode Select
In this screen, the operator can change the mode of operation. All of the other modes
will not give you the proper results. In continuous mode, the machine will just feed a set
length of material and make a cut. It will disregard all registration marks and just cut the
material into equal lengths each time. This model can work on counter mode (length +
cut) and one shot if connected to a dry contact with the provided one shot connection.

Azco Corp. Page 6 1/10/2018
Machine Run Screen
This is the main screen of operation. This is where the operator can start and stop the
unit and keep watch on the amount of cuts that it has made. To start a cycle just press the
cycle start button and the machine will wait for an external trigger and then it will
complete its task. Your total cycles are the amount of cycles that the machine has made
since it has been in operation. Your batch count allows the operator to set a certain
amount of cuts in order for the machine to stop. This setting may also be set at 0 to have
the machine run continuously until the operator presses the cycle stop button. The
operator is also able to view what mode the machine is currently running in. After the
cycle stop button is pressed, the operator may also use the jog and manual cut buttons to
clear any errors or start a new roll of product.

Azco Corp. Page 7 1/10/2018
Standard Setup Screen
This screen allows enter in the cut length for their specifications. The operator can enter
the amount of length that are to be made, or it can be set at 0 for infinity. The operator
can view the total cycles and life cycles here as.
Alarms
This screen displays the error messages and allows the operator to clear any message that
is activated. Whenever there is an alarm fault, the operator must go to this screen and
press the alarm clear button in order to start a new cycle. Any error that occurs will be
shown by a red light next to the description.

Azco Corp. Page 8 1/10/2018
General Maintenance
* MUST DISCONNECT AIR SUPPLY & TURN OFF ELECTRICAL POWER *
Note: The linear ball bearings on the knife assembly require no additional lubrication, as
they are sealed. A Nylock nut holds the adjusting screw. No additional thread locker is
required.
Disassembly of Blades:
1. Make sure Air supply and electrical power is off
2. Remove bolts located on bolt locking assembly.
3. Remove blade, it will come right off
Assembly of Blades:
1. Make sure Air supply and electrical power is off
2. Remove the safety cover guard assembly (if applicable)
3. Stationary blade should be put in first.
4. Tighten stationary blade with the bolts provided
5. Put springs into counter hole located on the bracket
6. Put movable blade onto the knife bracket, securing the movable blade with the
bolts provided
7. Tighten movable blades until it makes contact with stationary blade.
8. The movable blade should be parallel to the stationary blade
9. Set blade by Following Blade Setting Instructions
Home Sensor Adjustment:
1. Bring the air cylinder’s piston into the detection position.
2. Precisely align the sensor by means of the LED indication: The LED is lit when
the output is switched.
3. Tighten the clamp screw to secure it in the slot.
4. Mark the sensor position by inserting a rubber placeholder.

Azco Corp. Page 9 1/10/2018
Blade Setting Instructions:
WHEN DOING THESE STEPS, MAKE SURE HANDS AND BODY ARE AWAY
FROM THE CUTTING PORTION OF THE BLADE
1. Remove top cover to access solenoid valves.
2. Tighten each of the knobs on each cylinder allowing air to exhaust from the cylinder.
3. Put blade bracket up and manually feed material through the blade.
4. Press down the blade bracket until the knife closes, do not touch blade!
5. If it is assembled correctly, when you press down on the bracket, it should move and
cut freely without much force applied. You should get a nice clean cut.
6. If it doesn’t, all screws need to be check and adjusted until it cuts the material easily.
ii. If the screws are on too tight, loosen the screws by a quarter turn each time.
a. Ways you can tell if it is too tight:
i. The blade bracket will not go down or will have to use force to push it down.
ii. Too much friction on the blade
iii. Too much force is needed to cut material
iii. If the screws are on too loose, then tighten screws by a quarter turn each time:
a. Ways you can tell if it is too tight:
i. The blades will not be parallel to each other
5. Once the blades are setup properly, put safety guards back, loosen the knobs on the
air cylinder, connect the air supply, and turn the power on and run unit as instructed.

Azco Corp. Page 10 1/10/2018
Preventive Maintenance
The Cut to Length Assembly is a low maintenance unit requiring minimal upkeep. It is
recommended that the unit be cleaned once a week by a qualified technician. Any
industrial cleaner (such as Simple Green) that is safe to use on aluminum and stainless
steel will work fine. The unit is NOT wash down safe and should never be exposed to
large amounts of water or fluid. All safety precautions should be followed when
cleaning and servicing the unit. Azco Corp. recommend the blades be lubricated once a
day using an industrial lubricant (LPS Industrial Lubricant is recommended). While
lubricating the blades, it is recommended that bolts securing the blades be checked to
ensure they are tightened properly.
To ensure the durability and life of your unit, it is recommended that you
recondition your unit once a year in the first year and twice a year after that.
This service will include:
Blade sharpening
Bearings and retaining rings will be replaced
Replace guide shafts
Replace blade mounting hardware
If sample material is sent in with the unit for reconditioning, the unit will be setup already
to run, no need to reset the unit when you receive it back
For more information regarding this service and the cost, please contact us at 973-439-1428.

Azco Corp. Page 11 1/10/2018
Troubleshooting
DISCONNECT POWER CORD AND AIR WHEN SERVICING THE UNIT!!!
1. The Knife Remains at Its Home (Up) Position:
Check that 40-60 PSI air is supplied.
Check that there are no obstructions in the way of the knife assembly.
2. The Knife Does Not Cut Product Properly:
Check that there are no obstructions in the way of the knife assembly.
Check that the knife is set properly.
Increase air pressure for cutting of a tough material. (90-100 PSI)
Re-sharpen or replace blades.
3. The Knife Does Not Return To Its Home (Up) Position:
Check that the air is supplied.
Check that there are no obstructions in the way of the knife assembly.

Azco Corp. Page 12 1/10/2018
Recommended Spare Parts
Knife Assembly
PART NUMBER QUANTITY DESCRIPTION
217070A04 1 Movable blade
217070A06 1 Blade shoe
217070A12 1 630mm Stationary blade
214002A11 2 Air cylinder
E-SOL-3A 2 Solenoid plug
E-SCREEN-1B 1 Touch screen
207066D50 1 Motor AC 90W

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
217070
DATE: 8/24/2017
SKC-630HD W/CONVEYOR
SHEET: 1 OF 1
Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 217070A SKC630, SMART KNIFE
2 1 217070CB CONTROL BOX 110VAC
31
217070S STAND BASE
Parts List
ITEM QTY PART NUMBER DESCRIPTION
4 1 217070W IN FEED CONVEYOR ASSEMBLY, FDA
24 1 217070G INFEED GUIDE ASSEMBLY
BY: MA
1
2
4
3

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
217070A
DATE: 08/24/17
MA
SKC630, SMART KNIFE
SHEET 1 OF 2
Parts List
ITEM QTY PART # DESCRIPTION
12
214002AC SKC CYLINDER ASSY
2 1 SKC-CPU-1 SMART KNIFE CPU ASSEMBLY
3 1 217070A01 CYLINDER MOUNT, SKC
4 1 217070A02 TOP COVER (SKC 400&630)
51 217070A03 BLADE BRACKET, SKC
6 1 217070A04 MOVABLE BLADE-D2
71 217070A05 FRAME, SKC
8 1 217070A06 BLADE SHOE
9 2 217070A07 KNIFE SIDE COVER
10 1 217070A08 REAR MAIN COVER
11 1 217070A09 REAR TOP GUARD
12 2 217070A10 SIDE REAR GUARD
13 1 217070A11 FRONT MAIN COVER
14 4 217014E10 QUICK RELEASE PIN
15 2 217014E20 HANDLE
16 6 214095A10 BUSHING, SPRING GC
17 2 214002A50 ROD END COUPLING
18 2 20706807 GUIDE SHAFT
19 1 217070A12 630mm STATY BLADE D-2
20 8 GC25012 COMP. SPRING
21 4 SKC25013 LINEAR BEARING
22 4SKC25008 SPRING PAD
23 2 SKC25028 COMP. SPRING
Parts List
ITEM QTY PART # DESCRIPTION
24 4 SKC25029 STRIKER PLATE
25 2 SKC25030 COMP. SPRING
26 1 SKC63018 UPPER MATERIAL GUIDE
27 2 SKC40016 COVER MOUNT
100 4 BHCSS M4 X 8 BUTTON HD SCREW S.S.
101 14 BHCSS M3 X 10 BUTTON HD SCREW S.S.
102 16 BHCSS M5 X 8 BUTTON HD SCREW S.S.
103 8 FHS5X12 FLAT HD SCREW S.S.
104 2 HN 1/2-13 THD HEX JAM NUT
105 2 HN M6 HEX NUT M6
106 6 LHSCSS M8 X 45 LOW HD CAP SCREW
107 6 PTLN M8 LOCK NUT
108 2 SHCSS M8 X 16 SOCKET HD SCREW S.S.
109 2 SHCSS M8 X 25 SOCKET HD SCREW S.S.
110 2 SHSS M6 X 30 SHOULDER BOLT
111 2 SHSS M6 X 40 SHOULDER BOLT
112 3 WASH M3 FLAT WASHER
150 2 HAZARD LABEL WARNING- "MOVING KNIVES.."
200 1 SKC-2EW WIRING DIAGRAM
116 8 BHCSS M5 X 16 BUTTON HD SCREW S.S.
118 2 217070A14 STIFFENER BAR
119 4FG25054 WHITE NYLON WASHER

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
SKC630
DATE: 09/10/08
DRAWN BY DZ
SKC630, SMART KNIFE
SHEET 2 OF 2
24
21
110 23
19
103
3
27
100
521
616107106
18108109
26112101
7
109
822
24102
25 111 105
2
4
1
2

A-A ( .4 )
AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
214002AC
DATE: 1/21/2014
SKC CYLINDER ASSY
SHEET: 1 OF 1
A
A
Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 214002A11 AIR CYLINDER, SMART KNIFE, SKC
2 1 214002A19 AIR MANIFOLD
32
206057S5 O-RING
4 2 211015A54 O-RING
51 214002A40 MANIFOLD GASKET
6 1 214002A41 MANIFOLD GASKET
71206057S2 SOLENOID SIDE PORT
Parts List
ITEM QTY PART NUMBER DESCRIPTION
82
E-SOL-3A SOLENOID PLUG
9 2 P-MU-1/4 1/4 NPT MUFFLER
10 1 65100604 MALE CONNECTOR
11 2 20705125 INDUCTIVE NPN SENSOR
12 2 211015A53 STOP COCK VALVE 1/4"
13 3 SHS3X30 SOCKET HD SCREW S.S.
14 6 SHS5X25 SOCKET HD SCREW S.S.
BY: S.G.
9
10
7
13
8
12 4
14
11
5
6
23
1

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
SKC-CPU-1
DATE: 1/22/2014
BY DZ,SG
SMART KNIFE CPU ASSEMBLY
SCALE 1:1
Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 20601315 SMART KNIFE BOARD
2 1 SKC40014-1 INPUT BRACKET
34
206057S4 SPACER
41
E-CP-61 4-PIN CONNECTOR REPT.
54 E-CP-57 PIN, CRIMP 24-20
61
E-CP-4140 ONE SHOT SJC-CPU 4/20Ga 8Ft
Parts List
ITEM QTY PART NUMBER DESCRIPTION
10 6 HNM3 HEX NUT
11 2 BHS4X8 BUTTON HD SCREW S.S.
12 2 FHS3X20 FLAT HD SCREW S.S.
13 2 SHS3X20 SOCKET HD SCREW S.S.
14 4 BHS3X10 BUTTON HD SCREW S.S.
2
11
1210
13
1
3
6
4 5 10 14

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
217070CB
DATE: 8/25/2017
BY:M.A.
CONTROL BOX 110VAC
SCALE: NTS
Parts List
ITEM QTY PART NUMBER DESCRIPTION
11
217070CT PLC DRIVE PANEL
21
2080CB03 ENCLOSURE
31
E-SCREEN-1B TOUCH SCREEN
41
E-SCREEN-2A1 CABLE WITH CONNECTOR
51
E-SW-12A E-STOP
61
E-SW-12A-NC NORMALLY CLOSED CONTACT 6A
71
E-SW-23A E-STOP LABEL (RED)
8 1 213043E62 LINE FILTER, W/ SWITCH
91E-FU-10 FUSE, 10A, 5 X 20
10 1 E-CP-19R POWER CORD, 90 DEGREE
13 1 E-OS-3C CABLE ASSY, ONE-SHOT OPTION
14 1 2081CB02 GLAND PLATE
15 4205067CB3 WALL MT BRACKET
Parts List
ITEM QTY PART NUMBER DESCRIPTION
16 1 E-CONN-14RRF CONNECTOR 14 P. REV FEMALE
17 1 E-CONN-37RRF CONN, 37 REV FEMALE
18 1 E-CP-30 4-PIN RECPTACLE
19 1 E-CP-28 9 PIN FEMALE RECT.
50 1 E-OS-2A ONE-SHOT OPTIN, W/4 WIRE 5 PIN
70 1 E-LB-01 POWER PLUG LABEL-110VAC
100 16 BHCSS M3 X 10 BUTTON HD SCREW S.S.
101 16 HN M3 HEX NUT
102 2 FHCSS M3 X 8 FLAT HD SCREW S.S.
103 1 E-RC-32 ARM POT
104 1 E-MC-44 SPEED DIAL
105 1 217070CT2 POTENTIOMETER BAR
34 5 7 6
1
2
89102
16 100 101
70
14 13
50
15
171918
10

AZCO corp.
3 PLACE DECIMALS +/-.005
2 PLACE DECIMALS +/-.015
ANGULAR +/-1/2
2 PLACE DECIMALS +/-.10
HOLES H14, SHAFT h14
ALL OTHERS +/-IT14/2
5
4
3
2
1
NO
REVISION
BY
DATE
METRIC
TOL.
INCH
TOL.
217070CT
2/23/2017
BY:S.G. DS
PLC DRIVE PANEL
SCALE: NTS
9
87
3
8 6
16
15 11 1412 18
1
13 10
5
2
20632343331