B-K lighting HP2 SERIES User manual

Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL
SAFETY AND INSTALLATION INSTRUCTIONS
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
National Electrical Code, Canadian Electrical Code, and all Local and
Provincial Codes.
• Follow product label information and instructions.
• Qualified Personnel with appropriate personal protective
equipment must perform all servicing of this product.
• Before wiring to power supply and during servicing, turn off and
lock out power at fuse or circuit breaker before service.
• The use of accessory equipment not recommended by the
manufacturer or installed contrary to instructions may cause an
unsafe condition. The use of damaged components may cause an
unsafe condition and void product warranty.
• Do not block light emanating from product in whole or part, as
this may cause an unsafe condition.
• Never operate the fixture with missing or damaged lens.
Lens must be cleaned on regular basis.
• Entire fixture may become extremely hot. Do not touch hot
lens or fixture body.
• Replace LED assembly only with correct wattage and type of
power supply appropriate for LED assembly.
• All gaskets, o-rings and sealing surfaces must be kept clean
during installation and service; failure to do this may cause an
unsafe condition and void product warranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY
TO PERSONS IMPORTANT SAFETY
INSTRUCTIONS
Lighted fixture is HOT!
WARNING - To reduce the risk of
FIRE OR INJURY TO PERSONS:
Turn off/unplug and allow to cool before
replacing lamp/LED. Fixture gets HOT quickly!
Contact only switch/plug when turning on.
Do not touch hot lens, guard, or enclosure.
Keep fixture away from materials that may burn.
Do not operate the luminaire fitting with a missing or
damaged shield. Do not touch the source at any time.
Use a soft cloth or gloves. Oil from skin may cause
damage.
SAVE THESE INSTRUCTIONS
· Suitable for wet locations · Suitable for recessed in ground locations
IMPORTANT LISTINGS AND CERTIFICATIONS
1/8” Allen Wrench
Waterproof Wire Connectors
Level
Phillips Screwdriver
7/8” Hole Saw
Torque Wrench
TOOLS
NEEDED:
Proper soil preparation is recommended before installation. See the DIG-IT guide at
www.bklighting.com/collaterals/install/digit.pdf for more information.
Soil Prep
Conduit
trench 18”
Dia.
A. Determine Soil Type by referencing
DIG-IT Guide.
B. Dig hole 18” wide and 20” deep.
Conduit
Trench
Excavated
for Housing
C. Prep soil according to DIG-IT Guide.
Hot SurfaceHigh VoltageWarning
Flammable
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION
INSTRUCTIONS
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF B-K LIGHTING, INC. AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE OR SELL
ANYTHING IT MAY DESCRIBE. REPRODUCTION, DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF B-K LIGHTING, INC. IS STRICTLY FORBIDDEN.
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00
HydroLock Plate
Waterproof
Wire Connectors
O-Ring
Housing
Stability Flange
Concrete Pour
Collar (CPC)
Quick
Disconnect
OptiLock Assembly
(Vary by Product)
Power Supply Bracket
(Power Supply Will Vary by Product)
Faceplate
Thumbscrew
Optional Accessory Holder
(Vary by Product)
Retaining Clip

IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Housing Installation
7. Per DIG-IT Guide, backfill the gap between the
bottom of housing and bottom of hole with sand for
drainage.
8. For soil installation: Fill and tamp soil to the
appropriate height leaving room for sod, pavers,
etc. to be level with the top of the temporary cover.
Soil installation is not drive-over rated.
OPTIONAL GROUT MASK INSTALLATION
(IF ORDERED)
7. Fill partway, then place grout mask around housing,
centered at faceplate. Insert stakes through stability
flange. Top of grout mask should be flush with
grade.
1. Connect branch conduit connectors (not included)
to the junction box using either the threaded
conduit entries on the bottom of the junction box or
through holes drilled into the sides of the junction
box.
Recommend 7/8” drill bit for side installation.
2.
Place housing in hole. Align junction box in the
path of the conduit trench.
3. Insert four (4) pieces of ½” EMT conduit through
the stability flange. Hammer into substrate until
secure.
Leave sufficient clearance to elevate housing to
finished grade.
4. Raise housing on EMT so housing is flush with
finished grade. Use a level to aid in housing
installation.
5. When housing is level, tighten screws on stability
flange to secure housing to EMT. Remove excess
EMT as needed.
6. Pull primary branch circuit wiring into junction
box.
Flush with finished grade
Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00
Threaded Entry
Side Flats

1. Remove temporary cover.
Installation
9. For concrete installation: Fill the hole around the
fixture housing to 12” below the finished grade with
clean fill dirt and tamp carefully to prevent settling
of fixture. Pour concrete and finish as required flush
with the top surface of the temporary cover.
OPTIONAL GROUT MASK INSTALLATION
(IF ORDERED)
8. For soil installation: Fill and tamp soil to the
appropriate height leaving room for sod, pavers,
etc. to be level with the top of the temporary cover.
Soil installation is not drive-over rated.
OPTIONAL GROUT MASK INSTALLATION
(IF ORDERED)
9. For concrete installation: Fill the hole around the
fixture housing to 12” below the finished grade with
clean fill dirt and tamp carefully to prevent settling
of fixture. Pour concrete and finish as required flush
with the top surface of the grout mask.
3. Wipe inside of housing where HydroLock plate
will sit clean of debris before inserting patented
HydroLock plate on to junction box. Align HydroLock
plate with pins in housing and seat it firmly in place.
5. Connect transformer assembly to Patented
HydroLock Barrier plate with quick disconnect.
WIRING DIAGRAM FOR USE WITH:
- MR16
- PAR36/AR111
2. Make watertight connections using waterproof
wire connectors (included) to leads on the bottom
of Patented HydroLock Barrier Plate Assembly.
See wiring diagram.
4. Turn HydroLock
Barrier Plate clockwise ¼” to lock.
Patented HydroLock Barrier Plate must be
completely seated to ensure proper seal or
water may intrude. This step must be done as
stated or you will void your warranty.
HOT (BLACK)
NEUTRAL (WHITE)
HYDROLOCK
PLATE
XFMR
or
TRANSFORMER
GROUND (GREEN)
HOT
NEUTRAL
GROUND
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00
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!
FAI LU RE TO
ALIGN HOUSING
PROPERLY WILL
RESULT IN
FACEP L ATE
MISALIGNME NT!
IMPOR TA NT!
Read Product Installation
Instructions Before Install.
Scan for
Soil Pre p.
Guide.

IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00
9. Connect secondary leads from transformer to OptiLock
leads using pre-wired factory quick disconnect.
FOR USE WITH MR16
11a.
Aim vertically by turning the thumbscrew on
OptiLock assembly.
FOR USE WITH PAR36/AR111
11b.
Aim vertically by turning the #10 phillips head screw
on OptiLock assembly with phillips screwdriver.
FOR USE WITH PAR36/AR111
12b. Turn accessory holder upside down and remove
retainer clip. Insert up to two (2) accessories.
Insert the retainer clip back on.
Insert any accessory lens with the smooth side
towards the lamp. If using a honeycomb baffle,
position it farthest from the lamp.
FOR USE WITH MR16
12a. Turn accessory holder upside down and remove
retainer clip. Insert up to two (2) accessories.
Insert the retainer clip back on.
Insert any accessory lens with the smooth side
towards the lamp. If using a honeycomb baffle,
position it farthest from the lamp.
10. Place OptiLock in HP2 housing and align keyhole
notch under one of three (3) #8 screw heads. Rotate
horizontally to desired aiming position, then tighten
two (2) #8 phillips screws using phillips screwdriver.
Install proper MR16 halogen or PAR36/AR111 lamp
according to instructions on Lamp Installation or
Re-Lamping page.
OptiLock vary by product.
6. Lower transformer assembly into HP2 housing. 7. Line up transformer plate to posts inside the HP2
housing with slots as shown.
8. Secure transformer plate into place by tightening
the three (3) #6-32 screws against the posts using
a 5/64” ball driver.

IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00
15. Install faceplate using a 1/8” allen wrench and hand-
tighten the faceplate screws in a star pattern to 30
in-lbs. min.
Do not use a power tool to install screws. Do not
exceed 40 in-lbs.
14. Remove any dirt or debris in o-ring groove near top of
housing. Place o-ring inside of groove.
Failure to clean groove of debris will cause fixture to
fail and void product warranty.
FOR USE WITH MR16
13a. For Optional Accessory Holder: Insert
accessory holder tabs into slots on OptiLock.
FOR USE WITH PAR36/AR111
13b. For Optional Accessory Holder: Insert
accessory holder tabs onto arms on OptiLock.

1/8” Allen Wrench
Torque Wrench
TOOLS
NEEDED:
MR16 LAMP INSTALLATION
2a. Firmly insert proper MR16 lamp into socket to make
connection.
Do not exceed the maximum wattage
listed on the fixture label before installing.
Lamp Installation Or Re-lamping
PAR36/AR111 LAMP INSTALLATION
2b. Install proper PAR36/AR111 lamp by placing
connectors around loosened terminal screws, then
gently tightening screw to make connection.
Do not exceed the maximum wattage listed on
the fixture label before installing.
3. Remove any dirt or debris in o-ring groove near top
of housing. Place o-ring inside of groove.
Failure to clean groove of debris will cause fixture
to fail and void product warranty.
Hot SurfaceHigh VoltageWarning
Flammable
1. Remove faceplate using a 1/8” allen wrench. If
there is an optional accessory holder, carefully
squeeze tabs on sides and gently pull from slots on
OptiLock.
4. Install faceplate using a 1/8” allen wrench and
hand-tighten the faceplate screws in a star pattern
to 30 in-lbs. min.
Do not use a power tool to install screws. Do not
exceed 40 in-lbs.
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Standard Instructions
HP2
INTEGRAL TRANSFORMER - STANDARD MR16 & PAR36/AR111
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2858-00

Accessories Installation Instructions
HP2
FACEPLATE ACCESSORIES
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL
SAFETY AND INSTALLATION INSTRUCTIONS
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
National Electrical Code, Canadian Electrical Code, and all Local and
Provincial Codes.
• Follow product label information and instructions.
• Qualified Personnel with appropriate personal protective
equipment must perform all servicing of this product.
• Before wiring to power supply and during servicing, turn off and
lock out power at fuse or circuit breaker before service.
• The use of accessory equipment not recommended by the
manufacturer or installed contrary to instructions may cause an
unsafe condition. The use of damaged components may cause an
unsafe condition and void product warranty.
• Do not block light emanating from product in whole or part, as
this may cause an unsafe condition.
• Never operate the fixture with missing or damaged lens.
Lens must be cleaned on regular basis.
• Entire fixture may become extremely hot. Do not touch hot
lens or fixture body.
• Replace LED assembly only with correct wattage and type of
power supply appropriate for LED assembly.
• All gaskets, o-rings and sealing surfaces must be kept clean
during installation and service; failure to do this may cause an
unsafe condition and void product warranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY
TO PERSONS IMPORTANT SAFETY
INSTRUCTIONS
Lighted fixture is HOT!
WARNING - To reduce the risk of
FIRE OR INJURY TO PERSONS:
Turn off/unplug and allow to cool before
replacing lamp/LED. Fixture gets HOT quickly!
Contact only switch/plug when turning on.
Do not touch hot lens, guard, or enclosure.
Keep fixture away from materials that may burn.
Do not operate the luminaire fitting with a missing or
damaged shield. Do not touch the source at any time.
Use a soft cloth or gloves. Oil from skin may cause
damage.
SAVE THESE INSTRUCTIONS
· Suitable for wet locations · Additionally suitable for mounting within 4 ft. of the ground
IMPORTANT LISTINGS AND CERTIFICATIONS
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION
INSTRUCTIONS
TOOLS
NEEDED:
Proper soil preparation is recommended before installation. See the DIG-IT guide at
www.bklighting.com/collaterals/install/digit.pdf for more information.
Hot SurfaceWarning
Rock Guard with Optical Opening Rock Guard
Glare Shield B
Half Dome B
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF B-K LIGHTING, INC. AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE OR SELL
ANYTHING IT MAY DESCRIBE. REPRODUCTION, DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF B-K LIGHTING, INC. IS STRICTLY FORBIDDEN.
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2882-00
1/8” & 7/64” Allen Wrench
Torque Wrench

IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Faceplate with Accessories
Accessories Installation Instructions
HP2
FACEPLATE ACCESSORIES
RELEASE DATE
08/28/2023
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX 559.438.5900
B-K LIGHTING
REFERENCE NUMBER
INS-2882-00
Instructions Apply To...
Rock Guard
with Optical
Opening
Rock Guard Glare Shield B Half Dome B
3. Using a 7/64” allen wrench, loosen the two
(2) #6-32 set screws on the faceplate to allow
accessory to rotate freely.
4. Accessory can rotate 360° independently of
faceplate.
5. When set in final position, tighten two (2) #6-32 set
screws using a 7/64” allen wrench.
2. Install faceplate using a 1/8” allen wrench and
hand-tighten the five (5) #10-24 faceplate screws
in a star pattern to 30 in-lbs. min.
Do not use a power tool to install screws. Do not
exceed 40 in-lbs.
1. Before installation of faceplate, clean o-ring groove
and collar of debris for a proper seal.
Failure to remove debris from groove will cause
fixture to fail and void product warranty.
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