Bürkert 8025 Series User manual

Operating Instructions (from serial number 10000 )
Bedienungsanleitung (ab Seriennummer 10000)
Manuel d‘utilisation (à partir du numéro de série 10000)
Type 8025 / SE35
Battery powered flowmeter and battery powered flow transmitter
Durchflussmesser mit Batterien und Durchflusstransmitter mit Batterien
Débitmètre à piles et transmetteur de débit à piles

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2013-2015
Operating Instructions 1506/02_EU-ML 00566970 Original_FR

Type 8025 / SE35, battery powered
1. ABOUT THE OPERATING INSTRUCTIONS .......................................3
1.1. Symbols used .......................................................................................3
1.2. Definition of the word "device" ....................................................3
1.3. Validity of the Operating Instructions ......................................3
2. INTENDED USE ................................................................................................4
3. BASIC SAFETY INFORMATION ...............................................................4
4. GENERAL INFORMATION ...........................................................................6
4.1. Manufacturer's address and international contacts .........6
4.2. Warranty conditions ...........................................................................6
4.3. Information on the Internet ............................................................6
5. DESCRIPTION ...................................................................................................6
5.1. Description .............................................................................................6
5.2. Description of the name plate .....................................................6
5.3. Available versions ...............................................................................7
6. TECHNICAL DATA ...........................................................................................7
6.1. Conditions of use ................................................................................7
6.2. Conformity to standards and directives..................................7
6.2.1. Mechanical data .................................................................... 8
6.2.2. General data .........................................................................10
7. INSTALLATION ...............................................................................................11
7.1. Safety instructions...........................................................................11
7.2. Installation onto the pipe ............................................................. 12
7.2.1. Installation of the fitting onto the pipe ............................12
7.2.2. Installation of the 8025 on the S020 fitting ..................14
7.2.3. Installation of the SE35 electronic module on
the sensor-fitting .................................................................14
7.3. Description of the electronic board connections ...........14
8. ADJUSTMENT, COMMISSIONING ..........................................................15
8.1. Safety instructions...........................................................................15
8.2. Preparing the device for adjustment .....................................15
8.3. Description of the navigation keys and the
status LED ............................................................................................16
8.4. Default settings of the device ...................................................18
8.5. Operating levels of the device ..................................................18
8.6. Details of the Process level ........................................................20
8.7. Details of the Parameters menu ..............................................20
8.7.1. Choosing the display language .......................................21
8.7.2. Choosing the flow rate units, the number of
decimals and the units of the totalizers ..........................21
8.7.3. Entering or determining the K factor of the
fitting used ............................................................................23
1
English

8.7.4. Determining the fitting K factor using a Teach-In
procedure ..............................................................................24
8.7.5. Configuring the filter ..........................................................27
8.7.6. Resetting both totalizers ....................................................29
8.8. Details of the Test menu ..............................................................30
8.8.1. Reading the rotational frequency of the paddle
wheel ......................................................................................31
8.8.2. Monitoring the flow rate in the pipe ................................31
8.8.3. Monitoring the value of the daily totalizer ......................33
8.9. Details of the Information menu ..............................................33
8.9.1. Reading the capacity of the batteries .............................34
9. MAINTENANCE AND TROUBLESHOOTING .................................. 34
9.1. Cleaning the device ........................................................................35
9.2. Cleaning the flow sensor for the 8025 .................................35
9.3. Replacing the batteries ................................................................. 35
9.4. If you encounter problems ..........................................................36
9.4.1. Resolution of problems when the device status
LED is OFF ...........................................................................36
9.4.2. Resolution of problems when the device status
LED is red and flashing ......................................................... 37
9.4.3. Resolution of problems linked to warning mes-
sages and device status LED is orange and flashing . 38
10. SPARE PARTS AND ACCESSORIES ...............................................39
10.1. SE35 electronic module ...............................................................39
10.2. 8025 flowmeter ................................................................................. 40
11. PACKAGING, TRANSPORT ...................................................................40
2
Type 8025 / SE35, battery powered
English

1 ABOUT THE OPERATING
INSTRUCTIONS
The Operating Instructions describe the entire life cycle of the
device. Please keep the Operating Instructions in a safe place,
accessible to all users and any new owners.
The Operating Isntructions contain important safety
information.
Failure to comply with these instructions can lead to hazardous
situations.
▶The Operating Instructions must be read and understood.
▶When the symbol is marked inside or outside the device,
carefully read the Operating Instructions.
1.1 Symbols used
danger
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or
even death.
attention
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor
injuries.
note
Warns against material damage.
Advice or important recommendations.
Refers to information contained in the Operating Instruc-
tions or in other documents.
→Indicates a procedure to be carried out.
1.2 Definition of the word "device"
The word "device" used in the Operating Instructions refers to the
battery powered flowmeter type 8025 or the battery powered flow
transmitter type SE35.
1.3 Validity of the Operating
Instructions
The Operating Instructions are valid for the battery powered devices
type 8025 / SE35, with a series number equal or higher than 10000.
3
About the Operating Instructions
Type 8025 / SE35, battery powered
English

2 INTENDED USE
Use of the device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
▶The flowmeter type 8025, or the electronic module SE35
mounted on a sensor-fitting, is intended to measure the flow
rate of a liquid and to totalize the volume of liquid.
▶This device must be protected against electromagnetic interfer-
ence, ultraviolet rays and, when installed outdoors, the effects of
climatic conditions.
▶This device must be used in compliance with the characteristics
and commissioning and use conditions specified in the contrac-
tual documents and in the Operating Instructions.
▶Only use a device which is in correct operating condition.
▶Store, transport, install and use the device properly.
▶Only use the device as intended.
Existing restraints
Observe any existing restraints when the device is exported.
3 BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation,
use and maintenance.
• the local safety regulations for which the operating company is
responsible including the staff in charge of installation.
danger
Danger due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Danger due to electrical voltage.
▶Put the power switch to OFF before carrying out work on the
device.
▶Observe all applicable accident protection and safety regulations for
electrical equipment.
Danger due to high temperatures of the fluid.
▶Use safety gloves to handle the device.
▶Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Danger due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and safety
relating to the use of aggressive fluids.
4
Intended use
Type 8025 / SE35, battery powered
English

▶Do not use the device for the measurement of gas flow rates.
▶Do not use the device in explosive atmospheres.
▶Do not use the device in an environment incompatible with the
materials it is made of.
▶Do not use fluid that is incompatible with the materials the
device is made of.
▶Do not subject the device to mechanical stress (e.g. by placing
objects on top of it or by using it as a step).
▶Do not make any external or internal modifications to the device.
▶Prevent any unintentional power supply switch-on.
▶Guarantee a defined or controlled restarting of the process,
after a power supply interruption.
▶Obey the general technical rules.
Warning
Burn injury due to the leakage of the chemicals from the bat-
teries if the batteries are exposed to high temperatures.
▶Respect the operating temperature of the batteries.
note
The device may be damaged by the fluid in contact with.
▶Systematically check the chemical compatibility of the compo-
nent materials of the device and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
note
Elements / Components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electro-
static discharges. They may be damaged if they are touched by
an electrostatically charged person or object. In the worst case
scenario, these components are instantly destroyed or go out of
order as soon as they are activated.
▶To minimise or even avoid any damage due to an electrostatic
discharge, take all the precautions described in the EN 61340-
5-1 norm.
▶Also ensure that you do not touch any of the live electrical
components.
note
The device may be damaged because the IP65 protection rating
is not guaranteed if the lateral plugs of the electronic module are
loose.
▶Do not unscrew the lateral plugs.
5
Basic safety information
Type 8025 / SE35, battery powered
English

4 GENERAL INFORMATION
4.1 Manufacturer's address and
international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of
the device type 8025 or SE35 in observance of the operating condi-
tions specified in the Operating Instructions.
4.3 Information on the Internet
You can find the Operating Instructions and technical data sheets
regarding the type SE35 or 8025 at: www.burkert.com
5 DESCRIPTION
5.1 Description
The device type 8025 is made up of a paddle wheel flow sensor and
an electronic module with a display and a cover with lid. The device
type 8025 must be engaged in a fitting type S020.
The device type SE35 is an electronic module with a display and a
cover with lid. The device type SE35 must be mounted on a sensor-
fitting. A device type SE35 mounted on a sensor-fitting type S030 is
called 8035.
The device is energized by 4 non-rechargeable AA alcaline batteries
of 1.5 V each.
5.2 Description of the name plate
FLOW: 8025 COILLONG SUPPLY: BATT6V...
IP65
S/N 10000
00418405 W44ME
Made in France
2
5
678
34 1
9
10
6
General information
Type 8025 / SE35, battery powered
English

1. Measured quantity
2. Type of the device
3. Specification of the flow sensor
4. Battery powered
5. Protection rating
6. Manufacturing code
7. Conformity logo
8. Warning: Before using the device, read the Operating
Instructions.
9. Serial number
10. Order code
Fig. 1 : Name plate of the 8025 (example)
5.3 Available versions
• The order code of the electronic module type SE35 is the
423921.
• The flowmeter 8025 is available in 2 versions:
Specification of the
flow sensor Seal material Order code
short, with coil FKM 418403
long, with coil FKM 418405
6 TECHNICAL DATA
6.1 Conditions of use
Ambient temperature -10 to +55 °C (with the delivered
batteries)
When using batteries with a different
brand, the ambient temperature range can
be more restrictive.
Air humidity < 80%, non condensated
Height above see
level
max. 2000 m
Protection rating IP65, cover lid and lateral plugs all
screwed tight.
6.2 Conformity to standards and
directives
The device conforms to the EC directives through the following
standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• EN 61010-1
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
7
Technical data
Type 8025 / SE35, battery powered
English

• Pressure Equipment Directive (flowmeter 8025): article 3§3 of the
directive 97/23/CE. The device can only be used in the following
cases (depending on the max. pressure, the DN of the pipe and
the fluid):
Type of fluid Pressure resistance conditions of
the 8025
Fluid group 1, par. 1.3.a only DN25
Fluid group 2 par. 1.3.a DN ≤ 32
or DN > 32 and PNxDN≤≤ 1000
Fluid group 1 par. 1.3.b DN ≤ 25
or DN > 25 and PNxDN≤ 2000
Fluid group 2 par. 1.3.b DN ≤ 400
• Pressure Equipment Directive (electronic module SE35): Refer to
the Operating Instructions of the sensor-fitting used.
6.2.1 Mechanical data
Part Material
Housing / seal PC / NBR
Cover with lid / seal PC / silicone
Front foil Polyester
M20x1.5 screw plugs / seal PA / neoprene
Part Material
Screws Stainless steel
Nut PC
Flow sensor (exposed to the
fluid) / seal (only with 8025)
PVDF / FKM
Axis and bearings of the paddle
wheel.
ceramic
R=90
91
21
85.5
203
164.5
102
49.5 136
30
88
88
FLOW
0.....9
ENTER
QA PASSED
Fig. 2 : Dimensions of 8025 in mm
8
Technical data
Type 8025 / SE35, battery powered
English