Baader IS-033 Guide

IS-033
_________________________________________
Operating, Maintenance And Service Manual
Spare Parts List
IS-033 Round Cut Heading Machine
Hafnarbraut 25
Kopavogur
Iceland
Tel: [phone]
Fax: [phone]
[email protected]
www.baader.is

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
2 Page 2
Preface
This manual is dedicated to the personnel responsible for the operation, maintenance and
service of a Baader IS-033 Heading Machine.
Carefully read the instructions and safety precautions given in this manual. Do not attempt to
operate maintain or service this machine until you have thoroughly read and understood the
information contained in this manual.
It is the responsibility of the owner to ensure training is given to all personnel involved on the
operation of these machines.
Baader Ísland ehf. Will not assume any liability for damages due to the non-observance of
this manual, inadequately trained personnel, improper handling of the machine nor its
application in fields other than those specified in this manual.
In case of arbitrary modifications by removing or mounting parts or any modification of the
machine without our written approval, our conformity declaration (EC directive) will become
invalid.
Use only Baader genuine spare parts.
It is imperative to comply with the legal safety regulations for food processing machinery which
are in force in your country.
This manual is the intellectual property of Baader Ísland ehf and may not be copied,
reproduced nor made available to third parties without our prior written approval.
Warning To clearly show details of this machine, covers, guards, barriers or doors may
have been removed or shown in an open position. All such safety components must be
replaced prior to the machine being used. Failure to observe this instruction may result in
serious personal injury or death.

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
3 Page 3
Table of Contents
Preface......................................................................................................................................2
Table of Contents.....................................................................................................................3
Pictograms used in this manual.............................................................................................4
Safety instruction.....................................................................................................................6
Safety sensors .........................................................................................................................7
General .....................................................................................................................................8
Technical Data: ........................................................................................................................9
Machine Set-up ......................................................................................................................10
Dimensions.............................................................................................................................10
Power Connection .................................................................................................................11
Water Connection..................................................................................................................13
Initial Start-up Procedure......................................................................................................15
Cleaning..................................................................................................................................16
Main cleaning.........................................................................................................................17
Preservation...........................................................................................................................18
Adjustment of the cycle control proximity switch ..............................................................19
Adjustment of the locking arm stop.....................................................................................21
Adjustment of cycle start position .......................................................................................22
Cam alignment position ........................................................................................................23
Adjustment of the knife-drive support bracket ...................................................................25
Adjustment of the transport fork setting distance..............................................................27
Replacement of the transport fork cam roller .....................................................................28
Adjustment of the Transport Fork........................................................................................29
Adjustment of the in-feed plate ............................................................................................30
Adjustment of the back plate maximum travel stop screw................................................32
Adjustment of the angular position of the back plate. .......................................................33
Adjustment of the back plate minimum travel stop screw.................................................34
Adjustment of back-plate travel position.............................................................................35
Adjustment of the trigger......................................................................................................36
Tension of the knife drive belt ..............................................................................................37
Knifes......................................................................................................................................38
Grease Lubrication................................................................................................................41
Lubricant change of the gear motors...................................................................................42
Country related list of cleaning Agents and Disinfectants.................................................43
Henkel Sales Partners ...........................................................................................................44
Lubrication and Preservative Recommendation.................................................................46

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
4 Page 4
Pictograms used in this manual
Important Note
Caution In case of non compliance, damage of the
machine and or property cannot be ruled out.
Particular attention required:–
Danger of personal injury.
Danger
Unprotected electrical systems.

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
5 Page 5
SAFETY PRECAUTIONS
IMPORTANT FOR THE MACHINE OPERATORS!
Non-specified use, as well as improper operation of the machine can result in serious bodily
injuries and severe material damages. It is essential that operators observe the following
safety instructions.
Read the operating instructions prior to starting up the machine.
Unauthorised personnel must not operate maintain or service the machine.
Wear close fitting work clothing, especially around arms.
Do not wear any finger rings.
Do not reach into running machine.
Do not place loose articles on the machine.
Do not run the machine unattended.
In case of failure of the functional sequence, prior to cleaning, maintenance and
lubrication, switch off the machine. Put the machine switch to 0position and secure it.
Only qualified personnel should maintain or service the machine, strictly observing
these operating instructions.
The safety devices installed by the manufacturer must not be bypassed, modified or
removed!
Spraying in electrical enclosures and controls gears is prohibited; explosion hazard.
Never operate maintain or service this machine if affected by alcohol or other
substances that may impair alertness or judgement.
Use safety protective equipment.

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
6 Page 6
Safety instruction
Prior to starting up the machine:
Ensure all machine covers are fitted.
Verify the proper functioning of all safety devices.
During operation, the machine should stop ...
... when setting the main switch (1) of the heading machine to position 0.
... when pressing the 0-button (2) (red light).
... when actuating the safety lever (3) in front off the in feeding section.
… when opening the guard by the kniwe area
… when removing the head chute
1
2
3

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
7 Page 7
Safety sensors
Machines built from May 2012 have magnetic safety sensors as standard.
The sensors comprise two parts, (1) a magnet and (2) a
sensor, which need to be aligned for correct working. Please
refer to photograph A.
Failure of the magnetic safety sensors can be the result of:
Opening and closing the guard too quickly;
Opening and closing the guard only a short distance;
Closing the guard with a slamming action;
To rectify this situation the following steps should be taken.
Open the guard fully and close it in a controlled
manner;
Turn off the power supply for 10 seconds and then
restore power;
Machines built after November 2014. Depress the
top most button on the control unit for 3 seconds.
Please refer to the photograph B.
1
2
A
B

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
8 Page 8
General
The machine is designed to remove the head of whitefish with throat cut.
It is recommended to wash the fish prior to beheading.
Note:
Live fish and fish in the state of rigor mortis cannot be processed.

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
9 Page 9
Technical Data:
Fish Species
: Whitefish
Process Condition
: Throat cut
Size range
: 1 to 13 kg
Throughput rate
: Up to 30 fish per minute
Power Consumption
: 2.2 kW
Water supply
- Consumption
- Pressure
- Connection
: approx 10 litre per minute
: 1 to 5 bar (15 to 75 psi)
: 3/8" (hose ID 10mm)
Dimensions
- Length
- Width
- Height
: 1673mm (65.9")
: 930mm (36.6")
: 1777mm (70")
Weight
: 310kg
Operator requirements
: 1 person
Noise measurement (evaluation
according to DIN 45635)
Workplace level (LpAeq)
: 82dB(A) –Wear Ear Protection.
The machine is configured for the above mentioned size range and throughput rate. However
the proportions and the quality of the fish (season, fishing ground, degree of freshness etc.)
have an influence on the figures indicated, these may vary in practice. Live fish and fish in the
state of rigor mortis cannot be processed.

IS-033
___________________________________________________________________________
_______________________________________________________________________________________
Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: [phone] Fax: [phone]
[email protected] / www.baader.is
10 Page 10
Machine Set-up
The machine shall be readily accessible
from all sides for ease of operation and
maintenance.
Place the machine on the base plates
(fig.1 item 1), using the adjusting
spindles (fig.1 item 2) level and adjust
the working height of the machine.
When complete lock the adjusting
spindles using the lock nut
(fig.1 item 3).
1
2
3
Fig 1