BACKSAFE STUGO 16810010 User manual

Instruction Manual
STURGO HIGH LIFT PALLET TRUCK
Model No: 16810011/16810012
Note: Owner/Operator must read and understand this instruction manual before using the Sturgo High Lift
Pallet Truck.
Models 16810010 & 16810011

1
Thank You!...
…for purchasing the 16810011/16810012 Sturgo High Lift Pallet Truck.
This instruction manual describes the correct operating method to
ensure prolonged service life. Please read and completely understand
this manual before operating the Pallet Truck. Always keep this manual
in an appropriate place. If the manual or warning decal is missing,
please contact Backsafe Australia.
16810010/16810011

2
Specifications
Model 16810011 16810012
Rated lifting capacity 1000kg
Max. fork height 800mm
Min. fork height 85 ±2 mm
Fork length 1140mm
Fork width (outside) 520mm 680mm
Fork width (inside) 196mm 356mm
Lifting speed 9mm / stroke
Descending speed ∠ 0.1 mm/second
Net weight 105kg 112kg
Safety Instructions
1. The truck shall be used in accordance with instructions handbook.
2. Don’t put the hand & foot under the fork at any time.
3. Don’t work on the slope surface.
4. Quick lifting is prohibited for loads of more than 300kg. Any manipulation of the pressure relief valve is
strictly prohibited. All assembling, adjusting and maintenance shall only be done by industrial mechanics
trained people. These people must be familiar with all safety regulations of European and nationally
where the item is in use relating to the operation and maintenance of pedestrian controlled industrial
trucks.
5. Load should be put on the fork center. Side-load is strictly prohibited.
6. The truck shall not be used to transport persons.
7. It is recommended to the driver to wear security shoes.
8. No modifications shall be carried out which adversely affect the compliance of the truck with prEN 1757-4.
Installation & Adjustment
1. Screw (part No.158)
 To prevent oil-leaking from oil tank during transportation, Air Screw (part No.158) is replaced with
Oil-sealing Screw in the factory. But it has to be replaced back when you put this truck in use.
 How to change: Screw out Oil-sealing Screw, then screw in Air Screw with which the Pump housing
(No.160) is hung, thus keep oil tank always connecting with atmosphere.
2. Handle
During transportation, the handle is disassembled from the truck and packed separately. It has to be
assembled back and adjusted properly and carefully before use.
a) Handle installation:
 Take 3 pieces of M10 Nut (No.185) & spring washer from spare parts bag. Select handle to match
the truck with the same fitting numbers.
 Assemble the handle on the Handle Base (No.181) with 3 pieces of M10 Nut & Spring Washer
tightly.
 Put the chain’s Eye Bolt (No.110) in the slot at the front end of Pendulum Arm (No.112).
01

3
b) Handle adjustment
 There are 3 different positions with different functions for the Release Lever (part No.106) - see
picture 1.
Position III: Descending for fork
Position II: Slow lifting for fork
Position I: Quick lifting for fork
 Test different functions by putting the Release Lever in 3 different positions respectively. If it does
not function properly, then adjust Lock Nut (No.113) by the following process. See picture 2.
 Function of Adjusting Screw (No.187) for Release Lever (see picture 1)
To fix release lever (No.106) into its three (3) positions properly by adjusting the screw, you can
adjust the operating force of the release lever. To prevent accidental touch of the Release Lever
which could cause sudden sliding down of the fork, you can tighten the Screw (No.187) in the
position I or II of the Release Lever (No.106). See picture 1.
 How to release the air from the pump
See picture 3
When pushing the handle down, the fork can’t be lifted instantly. Please loosen the Screw (No.130)
on the pump while pushing the handle down slowly to release the air from the pump. Then tighten
the screw.
 When to add oil
See Picture 3
If the fork can’t be pumped up to its rated highest position, you may have to add hydraulic oil into
the oil tank. The hydraulic fluid to be used must have a quality of ISO VG22 or equivalent. Mixing of
different fluids is prohibited!
Problems
Turning direction of
Lock Nut
Fork not lifting up – (counter-clockwise)
Fork not lowering down + (clockwise)
Slow lifting no function + (clockwise)
Quick lifting no function – (counter-clockwise)

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Trouble Shooting Guide
Items Symptom Possible Cause Resolution
1
Fork can’t be
pumped
up
1. Low oil level in oil tank.
2. Exist air in the hydraulic
system.
3. Adjusting nut is not adjusted
properly.
1. Add proper hydraulic oil.
2. Operate the handle fast, several
times. Bleed the system.
3. Adjust adjusting nut (see picture 2)
2 Fork can’t be
released down
1. Fork blocked.
2. Adjusting nut not adjusted
properly.
1. Check and remove the block.
2. Adjust adjusting nut properly.
(see picture 2)
3
Fork can’t be
pumped up to
highest rated
position
Oil levels are too low. Add hydraulic oil (see picture 3)
4
Fork lifting speed
has no difference
between position I
and position II of
release lever
Adjusting nut is not adjusted
properly. Adjust adjusting nut (see picture 2)

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Parts Diagram (1)
Parts List (1)
Part No.
Description
Qty
Part No.
Description
Qty
1 Fork 1 18 Washer 2
2 Screw 1 19 Nut 2
3 Nut 1 20 Washer 8
4 Power Unit 1 21 Ball Bearing 8
5 Hold Yoke 1 22 Front Wheel 2
6 Wheel Yoke 1 23 Wheel Axle 2
7 Centrifugal Axle 2 24 Roller 4
8 Spacer 2 25 Bush 2
9 Steering Wheel 2 26 Washer 4
10 Snap Ring 8 27 Spring Washer 2
11 Pin 2 28 Nut 2
12 Snap Ring 12 31 Screw 1
13 Bush 2 32 Nut 1
14 Leg 2 30 Steering Wheel Assembly
(includes part no’s
6,9,10,21,31,32)
1
15 Leg 1
16 Bush 2
17 Pin 2

6
Parts Diagram (2)

7
Parts List (2)
Part No.
Description
Qty
Part No.
Description
Qty
71 Washer 1 72 Spring 1
73 Bush 2 74 Washer 1
75 Gasket 1 101 Locknut 1
102 Handle 1 103 Screw 1
104 Pin 1 105 Roller 1
106 Release Lever 1 107 Release Rod 1
108 Chain Connector 3 109 Chain 1
110 Eye Bolt 1 ※111 Washer 1
112 Pendulum Arm 1 113 Pendulum Arm Nut 1
114 Positioner 1 115 Screw 5
116 Washer 2 117 Pin 1
118 Valve Insert 1 119 Seat 1
120 Screw 2 121 Gasket 2
122 Spring 2 123 Release Valve 2
124 Ball 2 125 Valve Insert 1
126 O-Ring 8 127 Spring 1
※128 O-Ring 1 129 Release Indicator 1
※130 Screw 1 131 Pump Piston 1
132 Guide Ring 1 133 Y-Ring 1
134 Washer 1 135 Snap 1
136 Scraper Ring 2 137 O-Ring 2
138 Y-Ring 2 139 Pump 1
140 O-Ring 1 141 Spring 1
142 Hi-pressure Piston 1 143 O-Ring 1
144 Ball 1 145 Spring 1
146 Adjusting Screw 1 147 Sealing Screw 1
148 Screw 1 149 Snap Ring 2
150 O-Ring 2 153 O-Ring 1
155 O-Ring 1 157 Screw 1
158 Air Screw 1 159 Cylinder 1
160 Pump Housing 1 161 Thrust Bearing 1

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Parts List (2) continued
Part No. Description Qty Part No. Description Qty
162 Ball 1 163 Snap Ring 1
164 Washer 1 170 Bush 2
171 Piston 1 172 Screw 1
173 Axle 1 174 Gasket 1
175 Lock Screw 1 176 Rubber Sleeve 1
177 Washer 1 178 Washer 5
180 Adjusting Screw 1 181 Handle Base 1
182 Adjusting Washer 1 183 Rubber Sleeve 1
184 Spring Guide 1 185 Screw 3
186 Spring Washer 3 187
Lock Screw for Release
Lever 1
188 Spring Socket 1 189 Spacer 2
190 Copper Piston 1 191 Snap Ring 1
192 Snap Ring 2 193 Spring 1
194 Pin 1 195 Ball 1
301 Bush 1 302 Back-Up Ring 1
303 Y-Ring 1 304 Bush 1
305 Snap Ring 1 306 Piston Rod 1
307 Cylinder Head 1 308 Lifting Ram 1
300
Pump Unit (includes Part No’s
71,72,73,74,75,104,105,111,112,117,118,119,120,121,122,123,124,125,126,127,
128,129,130,131,132,133,134,135,136,137,138,139,140,141,142,143,144,145,146
147,148,149,150,153,155,157,158,159,160,163,164,170,171,172,173,174,175,
176,177,180,181,182,183,184,185,186,190,191,192,301,302,303,304,305,306,
307,308)
1
50
Handle Assembly (includes Part No’s
101,102,103,106,107,108,109,110,113,114,115,116,178,187,188,189,193,194,195)
1
Parts with “※” mark are supplied together with the High Lifter and packed in the poly bags.