Bad Boy OFF ROAD AMBUSH iS Guide

640770-AB
REVISED JULY 2017ISSUED OCTOBER 2014
SERVICE PARTS MANUAL

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits
and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these
changes on units sold previously.
The information contained in this manual may be revised periodically by TSV, and therefore is subject to change without notice.
TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-
QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US:
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
NORTH AMERICA:
Technical Assistance & Warranty PHONE: [phone], FAX: [phone]
Service Parts PHONE: [phone], FAX: [phone]
International: PHONE: [phone], FAX: [phone]
For parts and repair, contact local dealer. Dealers can be located at www.BADBOYOFFROAD.com
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640770 Service Parts Manual
SERVICE PARTS MANUAL
4 X 4 HYBRID UTILITY VEHICLE
AMBUSH iS
STARTING MODEL YEAR 2015 THROUGH MODEL YEAR 2017
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead, lead compounds and other chemicals identified by the State of California to potentially cause cancer, birth
defects and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories, both new
and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes and particulates,
all identified by the State of California to potentially cause cancer, birth defects, and other reproductive harm.

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NOTES
640770 Service Parts Manual
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless
otherwise indicated.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of america Federal and State
emission certification applicable at the time of manufacture.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
Batteries self-discharge over time. The rate of self-discharge varies depending on the
ambient temperature, the age and condition of the batteries.
Fully charged batteries will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may be left connected to the vehicle to maintain a full charge on the
batteries, provided the charger is plugged into an active electrical source. If power to the
electrical source is disconnected or interrupted, the battery charger will continue to check
the charge on the battery pack. This will draw power from the battery pack and eventually
drain the batteries if power is not restored in a timely manner.
The batteries must be checked and recharged as required or at a minimum of 30 day inter-
vals.
Check and maintain the proper fluid level in all battery cells during the storage period.
Proper fluid level is required for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state envi-
ronmental officials regarding disposal information.
WARRANTY
Separate inserts supplied in packaging with the vehicle provide information on Product
Warranty and on Emissions Warranty. Failure to follow instructions for emission parts
replacement may violate Federal Law (40 CFR part 1068.105 (b)) and be subject to fines and
other penalties as described in the Clean Air Act.

SECTION Page No.
TABLE OF CONTENTS
Page iii
640770 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL......................................................................................................v
ACCELERATOR ..................................................................................................................................................A - 1
BATTERY SYSTEM.............................................................................................................................................B - 1
BODY...................................................................................................................................................................C - 1
BRAKES ..............................................................................................................................................................D - 1
CLUTCH ..............................................................................................................................................................E - 1
DIRECTION SELECTOR.....................................................................................................................................F - 1
DIFFERENTIAL LOCK........................................................................................................................................ G - 1
ELECTRICAL SYSTEM .......................................................................................................................................H - 1
ENGINE ............................................................................................................................................................... J - 1
ENGINE MUFFLER .............................................................................................................................................K - 1
FRONT AXLE ...................................................................................................................................................... L - 1
FRONT SUSPENSION AND STEERING ........................................................................................................... M - 1
FUEL SYSTEM....................................................................................................................................................N - 1
MOTOR................................................................................................................................................................P - 1
OPERATOR PROTECTION SYSTEM (OPS)..................................................................................................... Q - 1
REAR AXLE.........................................................................................................................................................R - 1
REAR SUSPENSION ..........................................................................................................................................S - 1
SEATING .............................................................................................................................................................T - 1
TRUCK BED ........................................................................................................................................................U - 1
WEATHER PROTECTION .................................................................................................................................V - 1
WHEELS AND TIRES.........................................................................................................................................W - 1