Badger Basket LBA40120-1 User manual

5001154
40V LITHIUM-ION RECHARGEABLE
BATTERY AND CHARGER
40V 2.0A
Charger
CGA402U
40V 1.0A
Charger
CGA401U
40V 5.1A Rapid
Charger
CGA405U
40V 2.0Ah
Battery
LBA40120-1
40V 2.5Ah
Battery
LBA40125-1
40V 4.0Ah
Battery
LBA40240-1
40V 5.0Ah
Battery
LBA40250-1

2
SAFETY GUIDELINES - DEFINITIONS
It is important to read and understand this manual. The information it contains relates to protecting
YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize
this information.
DANGER: Indicates an imminently hazardous situation which, if not avoided will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTICE: Used without the safety alert symbol indicates potentially hazardous situation which, if not
avoided, may result in property damage.
This product can expose you to chemicals including Styrene, which
is known to the State of California to cause cancer, and Bisphenol-A,
which is known to the State of California to cause birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING
DISCLAIMERS:
e based on the latest information
available at the time of publishing. The illustrations used in this manual are intended as representative
reference views only. Moreover, because of our continuous product improvement policy, we may
oduct, service
or maintenance improvement. We reserve the right to make any change at any time without notice.
Some images may vary depending upon which model is shown.
ALL RIGHTS RESERVED:
No part of this publication may be reproduced or used in any form by any means – graphic,
electronic or mechanical, including photocopying, recording, taping or information storage and
retrieval systems – without the written permission of BADGER Outdoor Power Equipment.
DANGER: This manual contains important instructions for operating this product. For your safety
and the safety of others, be sure to read this manual thoroughly before operating the battery/charger.
Failure to properly follow all instructions and precautions can cause you and others to be seriously
hurt or killed.
BATTERY SPECIFICATIONS
WHERE IS MY SERIAL NUMBER? All serial numbers are located on back of product.
Model Part Number
Watt
Hours
Number of
Cells
Voltage Per
Cell Charge Time
40V
2.0Ah Battery
72Wh 10 3.6V
40V
2.5Ah Battery
90Wh 10
LBA40120-1
LBA40125-1
LBA40240-1
LBA40250-1
3.6V
40V
4.0Ah Battery
144Wh 20 3.6V
120 min with 2.0A Charger
240 min with 1.0A Charger
40V
5.0Ah Battery
180Wh 20 3.6V 150 min with 2.0A Charger
300 min with 2.0A Charger
75 min with 2.0A Charger
150 min with 1.0A Charger
60 min with 2.0A Charger
120 min with 1.0A Charger

3
BATTERY SAFETY INFORMATION
For the proper use, maintenance and storage of this battery, it is important that you read and
understand the instructions given in this manual.
• DO NOT probe the charger with conductive materials. The charging terminals hold 120V.
• If the battery case is cracked or damaged, do not insert into the charger. Replace with a new
battery.
• DO NOT charge BADGER batteries with any other type of charger.
• DO NOT spill liquids on the battery or charger.
• DO NOT try to use the charger for any other purpose than what is presented in this manual.
• DO NOT try to short circuit any terminals of battery.
•
minutes. Seek immediate medical attention.
• DO NOT charge the battery in rainy or in wet conditions. Do not immerse the tool, battery, or
charger in water or other liquid.
WARNING:
• DO NOT allow the battery or charger to overheat. If they are warm, allow them to cool down.
• Recharge only at room temperature.
• DO NOT cover the ventilation slots on the top of the charger. Do not set the charger on a soft
surface, i.e. blanket, pillow. Keep the ventilation slots of the charger clear.
• DO NOT allow small metal items or material such as steel wool, aluminum foil, or other foreign
particles into the charger vents.
•
• DO NOT place the battery in the sun or in a warm environment. Keep at room temperature.
• DO NOT try to connect two chargers together.
• Keep in shady, cool and dry conditions.
• To sustain battery life make sure to charge the battery at a minimum for 2 hours every month.
• The battery cells may develop a small leak under extreme usage or temperature conditions. If the
outer seal is broken and the leakage gets on your skin:
• Use soap and water to wash immediately. Neutralize with lemon juice, vinegar, or other mild acid.
• If leakage gets in your eyes, follow instructions above and seek medical attention.
• Do not use a damp cloth or detergent on the battery or battery charger.
• Always remove the battery before cleaning, inspecting, or performing any maintenance on the tool.
Safety notes and precautions
• DO NOT disassemble the battery.
• Keep away from children.
• DO NOT expose the battery to water or salt water.
• Battery should be stored in a cool and dry location.
•
• DO NOT reverse the positive terminal and the negative terminal of the battery.
• DO NOT connect the positive terminal and the negative terminal of the battery to each other with
any metal objects.
• DO NOT knock, strike, or step on the battery.
• DO NOT pierce the battery with nails or other sharp objects.
• Immediately discontinue use of the battery, if, while using the battery, it emits an unusual smell,
feels hot, changes color, changes shape, or appears abnormal in any other way.

4
BATTERY STORAGE
BATTERY OPERATION
WARNING:
Storage tips:
• Make sure the battery is fully charged and that the charger is disconnected before storing.
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life will be shortened.
• If the battery must be stored in a warm place, charge it frequently.
CHECKING BATTERY CAPACITY
Press the Fuel Gauge button below. The lights will illuminate according to the batteries capacity level.
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FUEL GAUGE
Fuel
Gauge
Button
FULL
BATTERY
LOW
BATTERY
Lights Capacity
4 Green Lights Full capacity
3 Green Lights 70% capacity
2 Green Lights 45% capacity
1 Green Light 10% capacity and
requires charging soon
No Lights Under 10% capacity
and requires charging
immediately
BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
To preserve natural resources, please recycle
or dispose of batteries properly. This product
contains lithium-ion batteries. Local, state or
federal laws may prohibit disposal of lithium-ion
batteries in ordinary trash. Consult your local
waste authority for information regarding available
recycling and/or disposal options.
WARNING: Upon removal, cover the battery
pack’s terminals with heavy-duty adhesive tape.
Do not attempt to destroy or disassemble battery
pack or remove any of its components. Lithium-
ion batteries must be recycled or disposed of
properly. Also, never touch both terminals with
metal objects and/or body parts as short circuit
may result. Keep away from children. Failure to
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and/or serious injury.

5
CHARGER SAFETY INFORMATION
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions
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• Before using charger, read all instructions and cautionary markings in this manual, on charger,
battery, and product using battery to prevent misuse of the products and possible injury or damage.
WARNING: Charge only one lithium-ion rechargeable battery at a time. Other types of batteries
may burst, causing personal injury or damage
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increase the risk of electric shock.
• Use of an attachment not recommended or sold by the battery charger manufacturer may result in
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• Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger
cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger
could occur and create an electric shock hazard. If cord or charger is damaged, have the charger
replaced by an authorized serviceman.
• Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp
edges or moving parts or otherwise subjected to damage or stress. This will reduce the risk of
accidental falls, which could cause injury, and damage to the cord, which could result in electric
shock.
• Keep cord and charger from heat to prevent damage to housing or internal parts.
• Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They
contain chemicals that can damage, weaken, or destroy plastic
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so
could result in objects being thrown into your eyes resulting in possible serious injury.
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charger.
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Cord Size (AWG) 16 16 16
• Do not operate charger with a damaged cord or plug, which could cause shorting and electric
shock. If damaged, have the charger replaced by an authorized serviceman.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any
way. Take it to an authorized serviceman for electrical check
• to determine if the charger is in good working order.
• Do not disassemble charger. Take it to an authorized serviceman when service or repair is required.
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• Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of
electric shock.
• Disconnect charger from the power supply when not in use. This will reduce the risk of electric
shock or damage to the charger if metal items should fall into the opening. It also will help prevent
damage to the charger during a power surge.
• Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery
terminal.
• Save these instructions. Refer to them frequently and use them to instruct others who may use
this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the
product and possible injury.

6
ASSEMBLY
BEFORE CHARGING:
WARNING: Do not use this product if it is not completely assembled or if any parts appear to
be missing or damaged. Use of a product that is not properly and completely assembled or with
damaged or missing parts could result in serious personal injury.
WARNING: Do not attempt to modify this product or create accessories or attachments not
result in a hazardous condition leading to possible serious personal injury
CHARGER OPERATION
WARNING: Do not allow familiarity with products to make you careless. Remember that a
WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Failure to do so could result in objects being thrown into your eyes resulting in possible serious
injury.
APPLICATIONS
You may use this product for the following purpose:
• Charging BADGER 40 Volt lithium-ion batteries
CAUTION: If at any point during the charging process none of the LEDs are lit, remove the battery
pack from the charger to avoid damaging the product.
DO NOT insert another battery. Return the
charger and battery to your nearest service center for service or replacement.
NOTICE: Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow
proper ventilation.
CHARGING PROCEDURE:
Battery packs are shipped in a low charge condition to prevent possible problems. Therefore, you
circumstances, return both the battery pack and charger to your nearest repair center for electrical
check. Charge time varies and is dependent upon the amp hour capacity of battery pack.
NOTICE: Do not place the charger in an area of extreme heat or cold. It will work best at normal
room temperature. The battery pack will become slightly warm to the touch while charging. This is
normal and does not indicate a problem.
1. Plug charger into household outlet, makesure the power supply is normal household voltage, 120
Volts, AC only, 60 Hz.
2. Attach the battery pack to the charger by aligning the raised ribs on the
battery pack with the grooves in the charger, then slide the battery pack onto
the charger.
3. Press down on the battery pack to be sure contacts on the battery pack
battery charges.
4. After charging is complete, the green LED will remain on.
5. To remove the battery pack from the charger, slide back the battery pack.

7
CHARGER OPERATION
ONLY CHARGE WITH BADGER 40V 2A RAPID CHARGER (CGA402US).
CHARGING A HOT BATTERY PACK
When using a tool continuously, the battery pack may become hot. A hot battery pack should not be
placed directly onto the charger port until the temperature cools to within acceptable temperature
range. When a hot battery pack is placed on the charger, the red LED will turn on and the green LED
ger.
CHARGING A COLD BATTERY PACK
A cold battery pack may be placed directly onto the charger port but charging will not begin until
the battery temperature warms to within acceptable temperature range. When a cold battery pack is
warms the charger will automatically begin charging.
LED FUNCTIONS (40V 2.1A charger/40V5.1A charger)
BATTERY PACK RED LED GREEN LED ACTION
GREEN
LIGHT
RED
LIGHT
With battery pack OFF ON -
FLASHING
Battery is charging.
GREEN
LIGHT
RED
LIGHT
With battery pack OFF ON - SOLID Battery is done charging, remove battery.
GREEN
LIGHT
RED
LIGHT
With battery pack ON - SOLID OFF Battery is too warm/cold. Remove for
approximately 30 minutes for temperature to
fall within acceptable temperature.
GREEN
LIGHT
RED
LIGHT
With battery pack ON -
FLASHING
ON -
FLASHING
Battery is defective, remove battery
immediately and contact support.