Badger Basket Liffey 22kW Twin User manual

Liffey 22kW Twin
Installation Manual
BADGER EV
Enterprise House, Manchester Science Park, Lloyd St N, Manchester M15 6SE
[email protected]
www.badger-ev.com
WWW.BADGER-EV.COM

Leading The Charge
CONTENTS
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P-03
P-04
P-05
P-06
Important safety instructions
●P-01
●P-08
P-08
P-08
P-09
P-09
P-09
P-10
P-11
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P-15
P-18
P-19
P-20
P-22
P-23
P-24
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P-25
P-26
P-27
P-31
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2. Product Introduction
1. Safety Information 01
03
07
15
P-25
25
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2.1. Product Appearance
2.2. Parameter table
2.3. Product Features
2.4. Protection Functions
3. Installation Instructions
3.1. Installation Considerations
3.2. SIM Card Installation
3.3. Minimum Installation Requirements
3.4. Installation Position
3.5. Installation Height
3.6. Power Supply
3.7. Accessories List
3.8. Installation Step
4. Web configuration
4.1. Connection Configuration
4.2. OCPP Server Configuration
4.3. The Parameter Configuration
4.4. DLB Box Configuration
4.5. Enter the RFID configuration
4.6. Reset the Password
4.7. WPS Connection Method
4.8. Exit AP Mode
5. Operating instructions
5.1. Button Functions
5.2. Buzzer
5.3. LED Lights Display
5.4. Firmware Update via Bluetooth in BE Smart App

P-01
1. Safety Information
Important safety instructions: this document contains important instructions
and warnings that must be followed when installing and maintaining the Liffey
EV Charger.
Warning
Read this entire mandatory document before installing or using the Liffey EV Charger.
Unsupervised children should not be allowed near the EV Charger.
The Liffey EV Charger must be grounded through a permanent wiring system or an
equipment grounding conductor.
Do not install or use the EV Charger near flammable, explosive, harsh, or combustible
materials, chemicals, or vapors.
Use the EV Charger only within the specified operating parameters.
Never spray water or any other liquid directly onto the EV Charger. Never spray any liquid
into the Type 2 socket on the charger.
Do not use the EV Charger if it is defective, appears cracked, frayed, broken, or otherwise
damaged, or fails to operate, or continue operation.
Do not attempt to disassemble, repair, tamper with, or modify the EV Charger. The EV
Charger is not user serviceable, contact BPE for any repairs or modification.
Please take care while transporting the EV Charger. Do not subject it to drops or any impact,
crushing, tangle, dragging or water. This is important to prevent damage to it or any
components.
Do not touch the EV Charger’s Type 2 socket with any sharp metallic objects, such as wires,
tools, or needles.
Do not forcefully fold or apply pressure to any part of the EV Charger or damage it with sharp
objects.
Do not insert foreign objects into any part of the EV Charger.
Use of the EV Charger may affect or impair the operation of any medical or implantable
electronic devices, such as an implantable cardiac pacemaker or an implantable cardioverter
defibrillator. Check with your electronic device manufacturer concerning the effects that
charging may have on such electronic devices before using the EV Charger.
Cautions
Do not use private power generators as a power source for charging.
Incorrect installation and testing of the EV Charger could potentially damage either the
vehicle's Battery and/or the EV Charger itself. Any resulting damage is excluded from New
Vehicle Limited Warranty and the EV Charger Limited Warranty.
Do not operate the EV Charger in temperatures outside its operating range of -25℃ to +50℃
Type 2 to Type 1 adapter leads are not allowed to be used.
Notes
Ensure that the EV Charger's charging cable is positioned so it will not be stepped on, driven
over, tripped on, or subjected to damage or stress.
Do not use cleaning solvents to clean any of the EV Charger's components. The outside of
the EV Charger, the charging cable, and the connector end of the charging cable should be
periodically wiped with a clean dry cloth to remove any accumulation of dirt or dust.
Be careful when removing front fascia, do not use a screw driver as this will damage it. Use
the included Fascia Removal Tool in the box.
P-02
1. Safety Information

P-04P-03
2. Product Introduction
2.1. Product Appearance
2
1
3
4
5
6
LCD Screen
Emergency Shutdown Button
(When the button is pressed, the EV Charger will stop charging,
then rotate the button to pop it up and reset it.)
DC Leakage Test Button
(For WPS connection and leakage test.)
RFID card reader
Type 2 socket
LED light
Number
1
2
3
4
5
6
2. Product Introduction
Description
2.2. Parameter table
Rate Charging Current
Standby Power Consumption
Operating Temperature
Operating Humidity
IP Protection
Safety Protection
Operating Altitude
Charger Dimension
Gross Weight
Leakage Detection
Maximum Power
Input voltage/Output voltage
Display
Tethered/Socket
Meter
Input frequency
Leakage Protection、Over Current Protection、Ground
Protection、Over Voltage Protection、Under Voltage
Protection、Contactor Adhesion Protection、Neutral and
Live Wire Reverse Connection Protection、Over
Temperature Protection、CP Signal Abnormal
Protection、Lightning Protection
6-32A
4G:<8W Wi-Fi:<6W
-25℃～50℃
5%-95%
IP55
<2000M
Height：470mm Width：225.3mm Depth：177.3mm
9.8KG
TYPE A+DC6mA leakage sensor built-in
LCD Screen + LED Lights
50Hz/60Hz
2 x Socket
2 x MID Meter
400VAC
3-Phase
2 x 22kW
BPE Liffey Dual Socket BPE-LFY-Dual-22kW

2. Product Introduction
P-06P-05
2. Product Introduction
2.4. Protection Functions
UnderVoltage
Protection
Lightning
Protection
Over
Temperature
Protection
Ground
Protection
OverCurrent
Protection
Neutraland
LiveWireReverse
Connection
Protection
OverVoltage
Protection
CPSignal
Abnormal
Protection
Leakage
Protection
Contactor
Adhesion
Protection
2.3. Product Features
Open Cover Detection: If the cover is opened, the Charger will display red light alarm
and stop any charging session. A warning message will also appear in the App
LCD Display
Two built-in MID meters
Motion Detector: When a person is close to the Charger, the LCD screen will light up, this
can reduce the standby consumption and extend the service life
Double socket: Charge two EVs at the same time with up to 22kW per socket
OCPP 1.6: Able to connect to any OCPP software on the market.
Integrated PEN Fault Detection: No need for installing an Earth rod
IP55: Waterproof and ideal for outdoor installations
Leakage Protection: Built-in Type A RCD + 6mA DC leakage sensor
Over Temperature Detection: In the event that the temperature rises to unsafe levels, the
charger will cease operating
WPS Wi-Fi connection: Simplifies the Wi-Fi connection process
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P-07 P-08
Warning
This BPE EV charger must be grounded via a permanent electrical system or equipment
grounding conductor.
3. Installation Instructions3. Installation Instructions
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3.1. Installation Considerations
Note: Throughout the manual, "conduit" is used as the standard term for the protective tubing
that houses the service wiring. In regions where conduit is not used (Europe for example), a
cable comprised of service wiring enclosed in a protective jacket may be substituted for
conduit if allowed by local regulations.
Here are some additional guidelines:
Conduit needs to be metal and flame retardant.
Use an appropriate circuit breaker.
To keep the housing weatherproof, use cable glands.
3.2. SIM Card Installation
●Note: If you need to use 4G mode, please install a Micro SIM card into
the circuit board located inside of the charger.
3.3. Minimum Installation Requirements
Installation of the wall charger requires that you:
Calculate the existing electrical load to determine the maximum operating current available
for the EV charger.
Calculate the cable run distance to ensure minimal voltage drop.
Obtain any necessary permits from the local authority that has jurisdiction and confirm that
all regulations are adhered to throughout the installation.
Use only copper conductors.
Use copper wire that meets the specifications of local wiring regulations. The selected cable
must be capable of withstanding continuous loads of up to 40A at all times. The selected
circuit protection device must incorporate an appropriate wall-mounted residual current
device (RCD) and corresponding electrical load over current protection.

P-09 P-10
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3.4. Installation Position
Ensure that the parking space is within reach of the charging cable.
Ensure there is enough clearance around the charger for the installation and maintenance
to be carried out.
For outdoor installations, weather protection is recommended but not mandatory.
Install in a well-ventilated space. Avoid installation in enclosed boxes or close to high
power appliances.
Do not select an installation site that is near explosive, flammable or any other hazardous
material.
3.5. Installation Height
Maximum height (indoor and outdoor): 1.5 m
Recommended height: ~1.2 m
3.6. Power Supply
400V three-phase power supply with neutral line
All three phases (L1, L2 and L3) and the neutral line should be
connected to the charger and the voltage of each phase to the neutral
should be 230V.
L1
L2
L3
230V
N
PE
400V
230V
230V
3. Installation Instructions 3. Installation Instructions
① ② ③ ④
⑤ ⑥ ⑦ ⑧
⑨
EV charger
X1
Mounting braket
X1
M32*1.5 cable gland
X1
M6*8 screws 8*40 socket head
screws and anchorings
X4 X8
Position template
X1
Fascia Removal
Tool
X1
Water-proof cover
X1
RFID card (optional)
X2
3.7. Accessories List

P-12P-11
3. Installation Instructions
Wall
≥0.5M
~1.2M
Floor Level
Drill
Side of wall
The 8 points
on the position
plate
Wall
Screwdriver
Mounting
Bracket
8*40
Expansion Bolts
Step 1
Positioning
Ensure the bottom of the positioning plate is 1.2 m
(recommended) off the ground.
Drilling pilot holes
Drill the holes according to the instructions on the
position template for different installation and
wiring types.
Step 2
Installing the Mounting Bracket
Insert the 8*40 Socket head screw anchors into the
holes and use the screw driver fix the Mounting
Bracket onto the wall.
3.8. Installation Step
3.8.1. Step-by-step Installation Instructions
(bottom entry wiring)
3. Installation Instructions
3.8.1. Step-by-step Installation Instructions
(bottom entry wiring)
Step 3
lnstall the EV Charger to the Mounting Bracket
Align the side holes of EV charger to the
bracket's side holes.
lnstallation
Use the 4pcs M6*8 screws to fix the EV charger
to the mounting bracket as shown in the
diagram (Screws torque 1.5NM-2.0NM).
Left hole position Right hole
position
M6*8 bolts
Step 4
Wiring
Note: lt is the installer's responsibility to identify
whether additional grounding is required to
ensure that local regulations are met. Grounding
must be installed at the power source and not
at the cable entry to the EV Charger.
Using a screwdriver, loosen the screws on the
EV charger cover and remove it. Wire the cable
into the terminal according to the diagram.
L1 L2 L3 N PE L1 L2 L3 N
(wiring from the left
to the right)
3 phase wiring
diagram
L1 L2 L3 N PE
Single Cable
（13 sq/mm to 16 sq/mm）
（6 sq/mm ）
Dual Cables

P-13 P-14
3.8.2. Step-by-step Installation Instructions
(rear entry wiring)
Wall
≥0.5M
~1.2M
Floor Level
Drill
Side of wall
The 8 points
on the
position plate
Hole for rear entry
Screwdriver
8*40
Expansion Bolts
Mounting
Bracket
3. Installation Instructions 3. Installation Instructions
3.8.2. Step-by-step Installation Instructions
(rear entry wiring)
Step 3
lnstall the EV Charger to the mounting bracket
Find the knock-out hole on the back of the EV
charger and use a drill to remove it.
Use the 4pcs M6*8 screws to fix the EV charger
to the mounting plate as picture shows (Screws
torque 1.5NM-2.0NM).
Left hole position Right hole
position
Back of EV charger
perforating
as image
M6*8 bolts
Step 4
Wiring
Note: lt is the installer's responsibility to identify
whether additional grounding is required to
ensure that local regulations are met. Grounding
must be installed at the power source and not at
the cable entry to the EV Charger.
Using a screwdriver, loosen the screws on the
EV charger cover and remove it. Wire the cable
into the terminal according to the diagram.
Insert cable through hole and
connect to the wiring terminal
Step 1
Positioning
Ensure the bottom of the positioning plate is 1.2 m
(recommended) off the ground.
Drilling pilot holes
Drill the holes according to the instructions on the
position template for different installation and
wiring types.
Step 2
Installing the Mounting Bracket
Insert the 8*40 Socket head screw anchors into the
holes and use the screw driver fix the Mounting
Bracket onto the wall.
L1 L2 L3 N PE L1 L2 L3 N
(wiring from the left
to the right)
3 phase wiring
diagram
L1 L2 L3 N PE
Single Cable
（13 sq/mm to 16 sq/mm）
（6 sq/mm ）
Dual Cables

P-16P-15
4. Web configuration
4.1. Connection Configuration
4.1.1. Enter the Configuration Mode
When the charger is powered on for the first time, it will automatically enter the
Configuration Mode. If you experience any issues during the setup, you can always
reset the charger by:
1) Power OFF the charger
2) Hold down the Emergency Stop Button and the small red button at the same time
3) Power ON the charger
4.1.2. Connect to the Wi-Fi Network
Connect to the Wi-Fi AP Network that is emitted from the charger through your computer or mobile phone
(The Wi-Fi SSID is "EVSEXXXXXXXXXXXX" and the default password is "12345678").
(You can reset the password to default: Power ON the charger; find the hard reset button on the PCB inside
of the EV charger. Press it and hold for 5s.)
EVSE-25555B69666C
No Internet, safe
Attributes
Disconnect
4. Web configuration
Open your browser and type 192.168.1.1 into the URL bar at the top. We recommend using Google
Chrome for better compatibility.
4.1.3. Accessing the Charger through a Browser
4.1.4. Enter the Configuration Page
Go to the configuration page, here you can change the charger's settings

4.1.5. OCPP User Configuration
4. Web configuration4. Web configuration
4.2. OCPP Server Configuration
P-18P-17
Configuration Parameters
Wi-Fi SSID
Wi-Fi password
Explanation Maximum Length
30
Network connection 2.4G Wifi,4G,Ethernet
30
LTE APN 4G Network Access Point Name
The name of the EV charger connected to WIFI
Special characters are not supported
Password for EV charger to connect to WIFI
Special characters are not supported
Wi-Fi WPS / Custom /
4G / Ethernet
Configuration Parameters
SSL Enable / Unable
Central System Hostname
Central System Port
Charge Point Identity
Authorization Password
Explanation Maximum Length
50
30
20
HTTP Basic Authentication
Enable / Unable
Authorization Username HTTP identity verification username is generally
consistent with Charging Point Identity 50
Charge Point Path The location of the charging point in the URL
Choose whether to enable HTTP Basic
Authentication
50
Choose whether to enable encrypted communication
(select this according to the OCPP platform)
HTTP authentication key
Charge Point Model
Charge Point Vendor
Custom device model
Customize device manufacturer name
50
20
Server domain name or IP address
Server port, range 1-65535
Charging point number
Configure the QR code according to the server
naming convention
No.1 QR code:
50
No.2 QR code:
LTE APN User
LTE APN Password Password for EV charger to connect to 4G
Special characters are not supported
The name of the EV charger connected to 4G
Special characters are not supported 30
30

4. Web configuration
P-20P-19
4.3.The Parameter Configuration
Configuration Parameters
The maximum current of the
entire EV charger
MeterValueSamplelnterval
Explanation
EV charger single gun charging maximum current
Ground Fault Detection
Enable / Unable Configure the ground detection function on or off
The total current draw of both sockets on the EV charger
Set the interval time for the meter to report logs during
the charging period.
The minimum setting time is10 seconds.
The maximum current of the one
connector
Authorization Cache Enable/
Authorization Cache Unable Whether to enable local cache
4.. Web configuration
4.4. DLB Box Configuration
The EV charger can be equipped with a DLB box to achieve dynamic load balancing or photovoltaic energy
management functions. For specific functions, please refer to the
"DLB Manual". The configuration items on this page can configure the DLB function of the EV charger.
When the "DLB WebConfig Enable" function is turned on, the configuration set by the
DLB box through the buttons will no longer take effect, and will be replaced by the configuration content on this
page.

4. Web configuration
Configuration Parameters
DLB Enable / Unable
DLB WebConfig Enable/DLB
WeConfig Unable
Normal mode Extreme Mode
Enable / Unable
DLB Normal Mode Max Current
DLB Date Transfer Interval
Explanation
Only PV Mode/Hybrid Mode /Full
Speed Mode
Hybrid Mode Max Grid Current Hybrid Mode: The maximum current value allowed to flow
into the grid under the setting, the setting range is 1-98A
PV mode full charge at night
Enable / Unable
After turning on the photovoltaic mode,
it will automatically switch to full-speed charging from
8:00 pm - 6:00 am
Select the working mode of photovoltaic DLB
Only PV Mode: Will use photovoltaic energy to charge
the EV charger as much as possible.
Hybrid Mode: Allows a certain amount of utility power to
charge the EV charger.
Full Speed Mode: Maximum rate charging.
DLB function master switch
Set the interval time for DLB to report logs during the charging period.
The minimum setting time is 10 seconds.
Whether DLB uses the configuration of the web page
Normal DLB extreme mode
EV charger may be suspended due to DLB
restrictions when turned on
Ordinary DLB overload current setting, setting range 6-99A
P-22P-21
4.. Web configuration
4.5. Enter the RFID configuration
Configuration
Parameters Explanation Maximum
Length
When the charger is online after configuration,
the RFID card swiping function will be prohibited.
Enable a unique RFID card to be used with
the charger
Card number configuration
Whether to enable Custom Card Reading Model
Card number storage address
Card password must be 12 characters
RFID is only used offline/RFID
can be used at any time
RFID Unique Enable/
RFID Unique Unable
RFID Unique ID:
RFID Custom Enable/
RFID Custom Unable
RFID Custom Block:
RFID Custom Password: 0-9，a-f,A-F
63
20

P-24P-23
4.6. Reset the Password
To restore the charger to be default settings, after press the emergency stop button and long press the
reset button for 20S to achieve.
When you forget the password, you can restore the password to the default
by holding down the reset button inside the EV charger.
4. Web configuration 4.. Web configuration
The first green light
flashes slowly
(ON for 1 second,
OFF for 1 second)
Ready for WPS connection
Press and hold the leakage test
button for 5s until you hear a beep
from the EV charger.
WPS matching
The first green light
flashes quickly
(ON for 0.25 seconds,
OFF for 0.25 seconds)
WPS pairing times out
WPS pairing is successful
Yes
The first green light
breathing green.
No
Start the WPS function
of the router within 120 seconds.
4.7. WPS Connection Method
Enter the WEB configuration mode
and set the WiFi WPS connection.
The default of the charger is WPS
connection mode, please confirm
whether it is currently in WPS
connection mode
Yes

P-26P-25
4.8. Exit AP Mode
After the setting is completed, click the "Exit the Wi-Fi AP mode" button, and the EV
charger will automatically connect to the server according to the set parameters.
5. Operating instructions
5.1. Button Functions
Electric Leakage Test Button
Emergency Button Switch
●
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short press light up the LCD screen
Choose which charging gun to use. (When the screen is on)
Press the emergency
stop reset button, and
then press the
leakage test button.
leakage test
hold down WPS paring (need to be without network, and under the WPS mode)
press emergency stop
press and rotate reset
Press the emergency button and hold down the reset button for 20 seconds,to restore factory
setting.
Hold down the reset button for 5 seconds,to restore default password.
Hold down the leakage test button and emergency button to power up the Charger, to enter
Web configuration mode.
Note: The charging gun cannot be inserted into the car during the leakage test.
5. Operating instructions
5.2. Buzzer
Enter into WEB configuration mode successfully Long buzzing once
WEB configured successfully Long buzzing once
WEB configured failed Long buzzing twice
RFID card/remote authentication failed Short buzzing 5 times
RFID card/remote authentication start Short buzzing once
RFID card/remote authentication stop Short buzzing twice
Start the leakaeg test Long buzzing once
Restore the password successfully Long buzzing once
Restore the factory setting Long buzzing once

P-28P-27
5. Operating instructions
5.3. LED Lights Display
Normal Status
LED Status Status Description Potential Cause SolutionLED Behavior
All lights ON,
Yellow and Green
lights are blinking
till green lights
breathing magenta.
Running Self Test
Lights OFF No power supply No power Check the power
source
Enter WPS
configuration
The first green light
fast blinking
(ON for
0.25 seconds,
OFF for
0.25 seconds)
In WPS
configuration status
Recheck the
configuration
Standby
All green light
breathing
The 1-5 green lights
ON, brightness
decreases from
top to bottom
Charger authorized,
waiting for the
Charging Connector
plug in
The charger is
reserved
The 1-5 green lights
slow blinking
(ON for 1 second,
OFF for 1 second)
Network is not
connected
The first green light
slow blinking
(ON for 1 second,
OFF for 1 second)
WIFI connection
failure or wrong
password
1.5G or WPA 2_
Enterprise is not
available for charger
2.Ensure password is
correct
3.Restart the App
5. Operating instructions
Charging
Green lights end in
the middle
Green lights extend
from the middle to
the ends
Waiting for the car
start to charge
Green lights up and
down
The Charging
Connector is
plugged in,
waiting for RFID
card authentication
Normal Status
LED Status Status Description Potential Cause SolutionLED Behavior
Charging finished
All green lights ON
No. 1 and No. 2
green lights flash
alternately
Waiting for updating
the firmware
No. 1-5 green lights
are moving and
flashing
Updating the
firmware
Charger is remotely
disabled or not
registered
Configure the chargerCharger is not
configured
Yellow lights flashing

P-30P-29
5. Operating instructions
Leakage fault
Over Voltage
Under Voltage
Grounding
abnormality
Contactor failure
Emergency stop
protection
1.Reset with
emergency stop
button
2.Check the charger
connector or vehicle
for leakage
Leakage happening
Contactor adhesion
or tripping
1.Check the power
supply
2.Check the wire
of power supply
1.Check the power
supply
2.Check the wire
of power supply
Check whether the
grid connection and
charger wiring is
correct
The ground wire is
not wired or the
neutral wire is
reversed
Power supply
has short circuit
or unstable
Power supply
voltage is
insufficient
Check whether
the vehicle charging
module is normal
Rotate the
emergency stop
button Pop-up
reset
Emergency stop
button is pressed
Fault Status
Status Description Potential Cause SolutionLED Behavior
Conector 1
Ground wire not
detected
Conector 1
Internal contactor failure
Conector 1
Emergency stop button
is presse
Conector 1
Under-Voltage
failure
Conector 1
Leakage is detected
Conector 1
Over-Voltage
failure
LCD Screen/LED Light
Over temperature
alarm
High temperature 1.Wait for charger
to cool
2.Ensure the wiring
of charger terminal
is not loose
Over current Short circuit may
happen
Call for
technical support
Conector 1
High temperature failure
Conector 1
Charger actively
suspends charging
5. Operating instructions
Abnormal CP
signal
Abnormal CC
signal
Check whether the
charger connector
is firmly inserted
The connection
between the
charger and the
vehicle is loose
1.Check if the
connector is with
water leakage in
2.Ensure the
connector is
matched with EV
The connection
between the
charger and the
vehicle is loose
Fault Status
Status Description Potential Cause Solution
Conector 1
Abnormal signal with
the vehicle
LED Behavior
Conector 1
External charging cable
current is not recognized
LCD Screen/LED Light
Yellow light flash
4 times
RFID offline
Yellow light flash
3 times
Meter offline
Red light flash
4 times
The car is over
temprature,
stop charging
Yellow light light up
for 5 seconds
Firmware update
fialed
LED board is
offline
Open the charger
cover and check
whether the LED
board cable is
connected correctly
and firmly
LED board is fault
or loosing
Yellow light ON triple
Conector 1
The casing of the
EV charger is leversd
Open fault Check if the cover
is opened and
fasten the cover
The cover is opened
or not fastened

P-31
5.4. Firmware Update via Bluetooth in BE Smart App
Firmware fix completed
Click the “Update finish”
Click the mark in the
upper right corner as
shown to enter the
firmware fix.
Enter the charger
number and click “Fix”
to fix the firmware.
Firmware is in fixing
After two beeps sound
Green light No. 1
breathing
The green lights move
slowly down from the top.
Press and hold the internal
reset button, power on,
press and hold for 1S,
and hear the buzzer beep
After a
beep sound
P-32
5. Operating instructions