Badger Basket M1000 User manual

M-Series® M1000
Electromagnetic Flow Meter
MAG-UM-00379-EN-04 (January 2018) User Manual

M-Series® M1000, Electromagnetic Flow Meter
Page ii January 2018MAG-UM-00379-EN-04

CONTENTS
Safety Precautions and Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rigging, Lifting and Moving Large Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Meter Location, Orientation and Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remote Amplier Outdoor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pipelines and Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Meter Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Straight Pipe Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pipe Reducer Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chemical Injection Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Partially-Filled Pipe Situations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Amplier Mounting Conguration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Meter Mount Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remote Mount Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Submersible Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Protection Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Meter Gaskets and Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Meter/Pipeline Connection Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Meter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Conductive Pipe Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pipelines with Cathodic Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Non-Conductive Pipe Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Opening the M1000 Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remote Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Conguring Input/Output (I/O). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
M1000 Main Menu Programming Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Screen Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Function Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
User Manual
Page iiiJanuary 2018 MAG-UM-00379-EN-04

Setting Personal Identication Numbers (PINs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Menu Hierarchy Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Meter Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Measurement Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Input/Outputs Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Totals Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Communication Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Miscellaneous Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PIN Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cleaning the Flow Tube and Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Errors & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Connecting an ORION ADE Endpoint to the M1000 Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
M-Series® M1000, Electromagnetic Flow Meter
Page iv January 2018MAG-UM-00379-EN-04

SAFETY PRECAUTIONS AND INSTRUCTIONS
Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the
following symbols:
Symbol Explanation
Warning indicates the potential for severe personal injury, death or substantial property damage.
Comply with the instructions and proceed with care.
Caution indicates the potential for minor personal injury or property damage. Comply with the
instructions and proceed with care.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY
THE EQUIPMENT MAY BE IMPAIRED.
ATTENTION
UTILISER L'ÉQUIPEMENT DE MANIÈRE NON SPÉCIFIÉE PAR LE FABRICANT POURRAIT DIMINUER LA PROTECTION
ASSURÉE PAR L'ÉQUIPEMENT.
SYSTEM DESCRIPTION
The Badger Meter M-Series® Model M1000 electromagnetic flow meter is intended for fluid metering in most industries
including water, wastewater, food and beverage, pharmaceutical and chemical.
The basic components of an electromagnetic flow meter are:
• The detector, which includes the flow tube, isolating liner and measuring electrodes.
• The amplifier, which is the electronic device responsible for the signal processing, flow calculation, display and
output signals.
Amplifier
Detector
®
Figure 1: Amplifier and Detector
The construction materials of the wetted parts (liner and electrodes) should be appropriate for the specifications on the
intended type of service. We recommend that you review all of the compatibilities consistent with the specifications.
Each meter is factory tested and calibrated. A calibration certificate is included with each meter.
CONSULT THE INSTALLATION INSTRUCTIONS BEFORE DETERMINING THE TEMPERATURE RATING OF THE CABLE.
AVERTISSEMENT
CONSULTEZ LES INSTRUCTIONS D'INSTALLATION AVANT DE DÉTERMINER LES CARACTÉRISTIQUES THERMIQUES
DU CÂBLE.
MPORTANTI
Wire connections must meet or exceed a temperature rating of 80° C.
Safety Precautions and Instructions
Page 5January 2018 MAG-UM-00379-EN-04

APPROVALS
• UL Std. No. 61010-1 (2nd Edition)
Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements
UNPACKING AND INSPECTION
Follow these guidelines when unpacking the M-Series equipment.
• If a shipping container shows any sign of damage, have the shipper present when you unpack the meter.
• Follow all unpacking, lifting and moving instructions associated with the shipping container.
• Open the container and remove all packing materials. Store the shipping container and packing
materials in the event the unit needs to be shipped for service.
• Verify that the shipment matches the packing list and your order form.
• Inspect the meter for any signs of shipping damage, scratches, or loose or broken parts.
OTE:N If the unit was damaged in transit, it is your responsibility to request an inspection report from the carrier within 48
hours. You must then file a claim with the carrier and contact Badger Meter for appropriate repairs or replacement.
• All detectors with polytetrafluoroethylene (PTFE) liners are shipped with a liner protector on each end to maintain proper
form of the PTFE material during shipping and storage.
OTE:N Do not remove the liner protectors until you are ready to install.
• Storage: If the meter is to be stored, place it in its original container in a dry, sheltered location. Storage temperature ranges
are: – 4…140° F (– 20…60° C).
Rigging, Lifting and Moving Large Units
WHEN RIGGING, LIFTING OR MOVING LARGE UNITS, FOLLOW THESE GUIDELINES:
ATTENTION
POUR LE GRÉEMENT, DU LEVAGE OU DU DÉPLACEMENT D'UNITÉS DE GRANDE TAILLE, VEUILLEZ SUIVRE CES
INSTRUCTIONS :
• DO NOT lift or move a meter by its amplifier, junction box, detector neck, or cables.
• Use a crane rigged with soft straps to lift and move meters with flow tubes that are between two inches and eight inches
(50 mm and 200 mm). Place the straps around the detector body, between the flanges, on each side of the detector.
®
Place straps between flanges.
Figure 2: Rigging Large Units
Approvals
Page 6 January 2018MAG-UM-00379-EN-04

• Use the sling-rigged method to lift large detectors into a vertical position while they are still crated. Use this method to
position while they are still crated. Use this method to position large detectors vertically into pipelines.
Figure 3: Sling-Rigged Lifting Methods
• Do not lift a detector with a forklift by positioning the detector body on the forks, with the flanges extending beyond the
lift. This could dent the housing or damage the internal coil assemblies.
• Never place forklift forks, rigging chains, straps, slings, hooks or other lifting devices inside or through the detector's flow tube
to hoist the unit. This could damage the isolating liner.
Do not lift detector with forklift. Do not lift or rig lifting devices through detector.
Figure 4: Lifting and Rigging Cautions
Unpacking and Inspection
Page 7January 2018 MAG-UM-00379-EN-04

METER LOCATION, ORIENTATION AND APPLICATIONS
The M1000 provides two amplifier mounting options: an integral or meter mount option and a junction box/remote option.
Meter mount amplifier Junction box with remote amplifier
Figure 5: Amplifier mounting options
Temperature Ranges
TO PREVENT DAMAGE TO THE METER, STRICTLY OBSERVE THE AMPLIFIER’S AND DETECTOR’S MAXIMUM
TEMPERATURE RANGES.
ATTENTION
AFIN D'ÉVITER TOUT DOMMAGE AU COMPTEUR, RESPECTEZ RIGOUREUSEMENT LES PLAGES DE TEMPÉRATURES
MAXIMALES DE L'AMPLIFICATEUR ET DU DÉTECTEUR.
• In regions with extremely high ambient temperatures, protect the detector.
• In cases where fluid temperature exceeds 212° F (100° C), use the remote version.
Amplifier Ambient temperature – 4…140° F (–20…60° C)
Detector Fluid temperature PTFE / PFA – 40…302° F (– 40…150° C)
Hard rubber 32…176° F (0…80° C)
Remote Amplier Outdoor Location
The amplifier can be installed and operated outdoors. However, it must be protected from the elements, as follows:
• The ambient environment/temperature rating for the unit is – 4…140° F (–20…60° C).
• If an indoor location is within 150 feet (50 meters) of the detector, consider increasing the cable length and mounting the
amplifier indoors.
• At minimum, fabricate a roof or shield over and/or around the amplifier to protect the LCD display screen from direct
sunlight.
Meter Location, Orientation and Applications
Page 8 January 2018MAG-UM-00379-EN-04

Pipelines and Fluid Flow
Take the following precautions during installation:
• Do not install the meter on pipes with extreme pipe vibrations. If pipes are vibrating, secure the piping with appropriate
pipe supports in front of and behind the meter. If vibrations cannot be restrained, mount the amplifier in a remote
location.
• Do not install the detector close to pipeline valves, fittings or impediments that can cause flow disturbances.
• For detectors with PTFE liners, do not install the detector on suction sides of pumps.
• Do not install the detector on outlet sides of piston or diaphragm pumps. Pulsating flow can affect meter performance.
• Avoid installing the detector near equipment that produces electrical interference such as electric motors, transformers,
variable frequency, and power cables.
• Verify that both ends of the signal cables are securely fastened.
• Place power cables and signal cables in separate conduits.
• Place the meter where there is enough access for installation and maintenance tasks.
Meter Orientation
Mag meters can operate accurately in any pipeline orientation and can measure volumetric flow in forward and reverse
directions.
OTE:N A "Forward Flow" direction arrow is printed on the detector label.
Vertical Placement
Mag meters perform best when placed vertically, with liquid flowing upward and meter electrodes in a closed, full pipe.
Figure 6: Vertical placement
Vertical placement allows the pipe to remain completely full, even in low flow, low pressure applications, and it prevents
solids build-up, sediment deposit and accumulation on the liner and electrodes.
Horizontal Placement
M1000 meters are equipped with an Empty Pipe
Detection feature. If an electrode mounted in the pipe
is not covered by fluid for five seconds, the meter will
display an Empty Pipe Detection condition. The meter
will send out an error message and stop measuring
flow. When the electrode is again covered with fluid,
the error message disappears and the meter will begin
measuring.
Electrode
Plane
RIGHT
Electrode
Plane
WRONG
Figure 7: Horizontal placement
When installing the meter on a horizontal pipe, mount the detector to the pipe with the flow-measuring electrode axis in a
horizontal plane (three and nine o’clock). This placement helps prevent solids build-up, sediment deposit and accumulation
on the electrodes.
Meter Location, Orientation and Applications
Page 9January 2018 MAG-UM-00379-EN-04

Straight Pipe Requirements
Sufficient straight-pipe runs are required at the
detector inlet and outlet for optimum meter accuracy
and performance. An equivalent of three diameters of
straight pipe is required on the inlet (upstream) side. Two
diameters are required on the outlet (downstream) side.
FORWARD FLOW
MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT PIPE
ELBOW
TEE
GATE VA LVE
(FULLY OPEN)
MINIMUM STRAIGHT PIPE
CHECK VALVE
GLOBE VALVE
BUTTERFL
Y VALVE
PUMP
ELBOW
TEE
ANY VAL
VE
FLOWMETER
3 x D
7 x D
2 x D
D (Pipe Size)D (Pipe Size)
MINIMUM PIPING REQUIREMENT
STANDARD CONCENTRIC
REDUCERS
(NO DISTANCE REQUIRED)
Figure 8: Straight pipe requirements
Pipe Reducer Requirements
With pipe reducers, a smaller meter can be mounted in larger pipelines. This arrangement may increase low-flow accuracy.
There are no special requirements for standard, concentric, pipe reducers.
Custom fabricated pipe reducers must have an approximate slope angle of 15 degrees to minimize flow disturbances and
excessive loss of head. If this is not possible, install the custom pipe reducers as if they were fittings and install the required
amount of straight pipe
Figure 9: Pipe reducer requirements
Chemical Injection Applications
For water line applications with a chemical injection point, install the meter upstream of the injection point. This eliminates
any meter performance issues.
Figure 10: Chemical injection point upstream of meter
If a meter must be installed downstream of a chemical injection connection, the distance between the meter and the
injection point should be between 50 and 100 feet (15 and 30 meters). The distance must be long enough to allow the water
or chemical solution to reach the meter in a complete, homogeneous mixture.
Figure 11: Chemical injection point upstream of meter
If the injection point is too close, the meter senses the two different conductivities for each liquid. This will likely result in
inaccurate measurements. The injection method—spaced bursts, continuous stream of drips or liquid or gas—can also affect
downstream readings by the meter.
Meter Location, Orientation and Applications
Page 10 January 2018MAG-UM-00379-EN-04

Partially-Filled Pipe Situations
In some locations, the process pipe may be momentarily only partially filled. Examples include: lack of back pressure,
insufficient line pressure and gravity flow applications.
To eliminate these situations:
• Do not install the meter at the highest point of the pipeline.
• Do not install the meter in a vertical, downward flow section of pipe.
• Always position the ON/OFF valves on the downstream side of the meter.
WRONG RIGHT
FLOW
FLOW
Figure 12: Incorrect meter placement
FLOW
WRONG
FLOW
RIGHT
Do not install in a vertical, downward position. Position "On/Off" valves on downstream side.
Figure 13: Position valves on downstream side
To minimize the possibility of partially-full pipe flows in horizontal, gravity or low pressure applications, create a pipe
arrangement that ensures the detector remains full of liquid at all times.
Figure 14: Pipe positioned to keep water in detector
Meter Location, Orientation and Applications
Page 11January 2018 MAG-UM-00379-EN-04

AMPLIFIER MOUNTING CONFIGURATION OPTIONS
There are two configuration options for mounting the amplifier. There are many options to accommodate a variety of
meter-placement and environmental conditions.
Meter Mount Conguration
The meter mount configuration has the amplifier mounted directly on the detector. This compact, self-contained
configuration minimizes installation wiring.
Remote Mount Conguration
The remote mount configuration places the amplifier at a location away from the fluid flow and detector. This is necessary in
situations where process fluid temperature or the environment exceeds amplifier ratings.
The detector and amplifier are connected by wires, run through conduit, between junction boxes on the detector and the
amplifier. The distance between the detector junction box and amplifier junction box can be up to 150 feet (50 meters). A
remote mounting bracket is supplied.
Submersible Option
If you are installing the meter in a vault, you should order the remote mount, submersible amplifier option. You must not
install the amplifier inside a vault. This will eliminate any potential problems resulting from humidity or temporary flooding in
the vault.
OTE:N The National Electronics Manufacturer's Association (NEMA) 6P enclosures are constructed for indoor or outdoor use
to provide protection against access to hazardous parts; to provide a degree of protection against ingress of solid
foreign objects and water (hose directed water and the entry of water during prolonged submersion at a limited
depth); that provide an additional level of protection against corrosion and that will be undamaged by the external
formation of ice on the enclosure.
Amplier Mounting Conguration Options
Page 12 January 2018MAG-UM-00379-EN-04

Protection Class
In order to fulfill requirements of the protection class, follow these guidelines:
• BODY SEALS NEED TO BE UNDAMAGED AND IN PROPER CONDITION.
• ALL OF THE BODY SCREWS NEED TO BE FIRMLY TIGHTENED.
• OUTER DIAMETERS OF THE USED WIRING CABLES MUST CORRESPOND TO CABLE INLETS (FOR M20 Ø 5....13 MM). IN
CASES WHERE CABLE INLET IS NOT USED, PUT ON A DUMMY PLUG.
• TIGHTEN CABLE INLETS.
• IF POSSIBLE, LEAD CABLE AWAY DOWNWARDS. HUMIDITY CANNOT GET INTO CABLE INLET.
• WE NORMALLY DELIVER THE METER IN ACCORDANCE WITH PROTECTION CLASS IP 67. IF YOU HOWEVER REQUIRE A
HIGHER PROTECTION CLASS, THE AMPLIFIER IS TO BE INSTALLED SEPARATELY FROM THE DETECTOR. IF REQUESTED,
WE CAN ALSO DELIVER THE DETECTOR IN IP 68.
ATTENTION
• LES JOINTS DE CORPS NE DOIVENT PAS ÊTRE ENDOMMAGÉS ET ÊTRE EN BON ÉTAT.
• TOUTES LES VIS DE CORPS DOIVENT ÊTRE FERMEMENT SERRÉES.
• LE DIAMÈTRE EXTÉRIEUR DES FILS DE CÂBLAGE UTILISÉS DOIVENT CORRESPONDRE AUX ENTRÉES DE CÂBLE (POUR
M20 Ø 5... 13 MM). DANS LES CAS OÙ L'ENTRÉE DE CÂBLE N'EST PAS UTILISÉE, METTEZ UNE FICHE ISOLANTE.
• SERREZ LES ENTRÉES DE CÂBLE.
• SI CELA EST POSSIBLE, DIRIGEZ LE CÂBLE VERS LE BAS. ÉVITEZ QUE DE L'HUMIDITÉ NE PÉNÉTRE DANS L'ENTRÉE DE
CÂBLE.
• LE COMPTEUR OFFERT EST NORMALEMENT CONFORME À LA CLASSE DE PROTECTION IP 67. CEPENDANT, SI
VOUS EXIGEZ UNE CLASSE DE PROTECTION SUPÉRIEURE, L'AMPLIFICATEUR DOIT ÊTRE INSTALLÉ SÉPAREMENT DU
DÉTECTEUR. SUR DEMANDE, LE DÉTECTEUR PEUT ËTRE OFFERT EN IP 68.
Amplier Mounting Conguration Options
Page 13January 2018 MAG-UM-00379-EN-04

METER GASKETS AND GROUNDING
Gasket and grounding requirements must be considered when determining the meter location, orientation and application.
Meter/Pipeline Connection Gaskets
You must install gaskets (not provided) between the detector's isolating liner
and the pipeline flange to ensure a proper and secure hydraulic seal. Use gaskets
that are compatible with the fluid. Center each gasket on the flange to avoid flow
restrictions or turbulence in the line.
During installation, do not use graphite or any electrically conductive sealing
compound to hold the gaskets. This could compromise the accuracy of the
measuring signal.
If you are using a grounding ring in the detector/pipeline connection, place the
ring between two gaskets. (See "Pipelines with Cathodic Protection" on page 14.)
GASKETS RECOMMENDED
Figure 15: Meter/pipeline connection gaskets
Meter Grounding
Process pipeline material can be either electrically conductive (metal) or not electrically conductive (made of or lined with
PVC, fiberglass or concrete).
It is essential that the mag meter amplifier’s input ground (zero voltage reference) be electrically connected to the liquid media and
to a good, solid earth ground reference.
Conductive Pipe Grounding
To achieve an adequate ground, the meter body MUST be electrically connected to the liquid media. The mag meter flanges
are provided with grounding bolts for this purpose.
If the pipe material is electrically conductive, simply install grounding straps between these grounding bolts and the
mating flanges.
To ensure a good electrical connection at the mating flanges, we recommend that you drill and tap the flanges and install a
grounding screw (not provided).
These grounding straps must be copper wire, at least 12 AWG size. They must be connected on both sides (inlet and outlet) of
the detector and to a local, earth ground.
Pipelines with Cathodic Protection
As for pipelines with cathodic protection, install meter potential-free. No electric connection from the meter to the pipeline
system may exist and power supply is to be provided via isolating transformer.
USE GROUNDING ELECTRODES GROUNDING RINGS ALSO NEED TO BE INSTALLED ISOLATED FROM THE
PIPELINE SYSTEM.
ATTENTION
UTILISEZ LES ÉLECTRODES DE MISE À LA TERRE LES ANNEAUX DE MISE À LA TERRE DOIVENT ÊTRE INSTALLÉES À
PARTIR DU SYSTÈME DE CONDUITES.
Observe national rules for potential-free installations.
Meter Gaskets and Grounding
Page 14 January 2018MAG-UM-00379-EN-04

6 mm² Cu
"X"
M4:1
"X"
Electrically isolated Electrically isolated
Figure 16: Cathodic protection
Non-Conductive Pipe Grounding
If the process pipe is not electrically conductive (PVC, fiberglass, cement-lined pipes or any other non-conductive material) and the
meter was not originally ordered with an optional grounding electrode, you must install a pair of grounding rings between the
mating flanges at both ends of the meter. See the following illustration.
In this case, the grounding straps should be connected to both of the
grounding rings and to a good, solid earth ground. Grounding rings
are available in stainless steel. If your fluid is too aggressive for stainless
steel, order a meter with the optional grounding electrode in a material
compatible with the fluid.
GASKETS RECOMMENDED
GROUNDING RING
GROUNDING RING
Figure 17: Non-conductive pipe grounding
POWER CONNECTIONS
Wiring Safety
AT INSTALLATION, BE SURE TO COMPLY WITH THE FOLLOWING REQUIREMENTS:
• Disconnect power to the unit before attempting any connection or service to the unit.
• Do not bundle or route signal lines with power lines.
• Keep all lines as short as possible.
• Use twisted pair shielded wire for all output wiring.
• Observe all applicable local electrical codes.
AVERTISSEMENT
LORS DE L'INSTALLATION, ASSUREZVOUS DE RESPECTER LES EXIGENCES SUIVANTES :
• Débranchez l'appareil avant d'essayer toute connexion ou tout service à l'appareil.
• Ne par regrouper ou acheminer les lignes de signaux aux lignes électriques.
• Gardez toutes les lignes aussi courtes que possible.
• Utilisez un câble blindé à paire torsadée pour tout le câblage de sortie.
• Respectez tous les codes locaux applicables en matière d'électricité.
Power Connections
Page 15January 2018 MAG-UM-00379-EN-04

Opening the M1000 Cover
The M1000 amplifier's design lets you open the cover
without completely removing it.
Follow these steps:
1. Completely remove the top two screws from the
amplier using a blade/slotted screwdriver.
2. Loosen both of the bottom screws so that the round
head of each screw clears the top face of the cover.
3. Pull down the cover to the open position.
• For the 2 x M20 cable inlets, use only flexible electric
cables.
• Use separate cable inlets for auxiliary power, signal and
input/output cables.
Figure 18: Remove two screws Figure 19: Open the cover
Auxiliary Power
TO PREVENT ACCIDENTS, CONNECT MAIN POWER ONLY AFTER ALL OTHER WIRING HAS BEEN COMPLETED.
ATTENTION
AFIN D'ÉVITER LES ACCIDENTS, BRANCHEZ L'ALIMENTATION PRINCIPALE SEULEMENT UNE FOIS TOUT LE CÂBLAGE
COMPLÉTÉ.
Take national applicable rules into account.
• Observe type plate (mains voltage and frequency)
• Equipment shall be provided with a external means for disconnecting it from each operating energy supply source. The
disconnecting means shall disconnect all current-carrying conductors.
1. Open the cover (see "Opening the M1000 Cover" on page 16).
2. Push the auxiliary power cable through the upper cable inlet.
3. Connect as shown in Figure 20.
4. Close the cover and tighten the screws.
Power supply 92…275V AC (50/60 Hz)
Recommended cable size min. 0.75 mm²
Power supply 9…36V DC (13VA)
Recommended cable size min. 0.75 mm²
Figure 20: Auxiliary power connection
Power Connections
Page 16 January 2018MAG-UM-00379-EN-04

Remote Version
CONNECT OR REMOVE THE SIGNAL CONNECTION CABLE ONLY
WHEN THE UNIT HAS BEEN SWITCHED OFF.
ATTENTION
BRANCHEZ OU RETIREZ LE CÂBLE DU SIGNAL DE CONNEXION
UNIQUEMENT LORSQUE L'APPAREIL EST ÉTEINT.
Connection to the Measuring Amplifier
1. Open the cover (see "Opening the M1000 Cover" on page 16).
2. Push the signal cable through the lower cable inlet.
3. Connect as shown in Figure 21.
4. Close the cover and tighten the screws and the wire gland.
Connection to the Junction Box
1. Open the junction box.
2. Push the signal cable through the upper cable inlet.
3. Connect as shown in Figure 21.
4. Close the cover and tighten the screws and wire gland.
Figure 21: Remote version connection
Junction Box M1000 Description Wire Color
11 C1 Coil 1 Green
12 C2 Coil 2 Yellow
13 CS Main shield Yellow/Green
45 E1 Electrode 1 White
44* ES Electrode shield Black
46 E2 Electrode 2 Brown
40 EP Empty pipe Pink
44* ES Empty pipe shield Black
* Connections with number 44 are on the same potential.
white (45)
brown (46)
pink (40)
black (44)
black (44)
yellow (12)
green (11)
5 . . . 50 m
green (11)
yellow (12)
pink (40)
white (45)
brown(46)
black (44)
black (44)
yellow/green (13) yellow/green (13)
Figure 22: Signal cable specification
Power Connections
Page 17January 2018 MAG-UM-00379-EN-04

Conguring Input/Output (I/O)
S1
S2
1
2
3
4
5
6
7
8
9
A
B
C
Y
G
Solid-state relays (Terminals S1, S2)
Digital input/output
(Terminals 1, 2, 3, 4, 5, 6)
Auxiliary power
Analog output (Terminals 7, 8, 9)
RS interface (Terminals A, B, Z, Y, G)
RS interface switchCoil detector
USB port
Ethernet
Display
Electrodes detector
Figure 23: Configuring I/O
Input/Output Description Terminal
Analog Output 0…20 mA
4…20 mA
0…10 mA
RL < 800 Ohm 7 (+)
8 (–)
9 (GND)
Digital Output
1Open collector max. 10 kHz
• Passive max. 32V DC, <100 Hz 100 mA, >100 Hz 20 mA
• Active 24V DC, 20 mA (can be powered by analog output if not
used)
3 (–)
4 (+)
2Open collector max. 10 kHz
• Passive max. 32V DC, <100 Hz 100 mA, >100 Hz 20 mA
• Active 24V DC, 20 mA (can be powered by analog output if not
used)
1 (–)
2 (+)
Solid-state relays max. 230V AC, 500 mA, max 1 Hz
(Function is linked with Output 2) S1 and S2
Digital Input 5…30V DC 5 (–) and 6 (+)
RS-Interfaces RS-232, RS-485 and RS-422 with Modbus RTU.
Mode can be configured by DIP switches when termination is ON
or OFF.
Connector
Label
RS Interfaces
422 232 485
AA RxD —
BB — —
ZZTxD B
YY — A
GG (GND)
USB USB Device CDC (Host Mass Storage) Micro USB
Ethernet Ethernet interface connection RJ45 socket
Power Connections
Page 18 January 2018MAG-UM-00379-EN-04

USE SEPARATE CABLE INLETS FOR CABLES CONNECTED TO THE SOLIDSTATE RELAY OUTPUT AND CABLES CONNECTED
TO THE OTHER INPUT/OUTPUTS.
IN MULTIPHASE NETS, SOLIDSTATE RELAY SHOULD HANDLE ONLY THE SAME PHASE THAT IS USED FOR POWERING
THEMETER.
ATTENTION
UTILISEZ DES ENTRÉES DE CÂBLE DISTINCTES POUR LES CÂBLES BRANCHÉS À LA SORTIE DES RELAIS STATIQUES ET
AUX CÂBLES BRANCHÉS AUX AUTRES ENTRÉES OU SORTIES.
POUR LES FILETS MULTIPHASES, LE RELAIS STATIQUE NE DEVRAIT SERVIR QUE LA MÊME PHASE UTILISÉE POUR
ALIMENTER LE COMPTEUR
M1000 MAIN MENU PROGRAMMING OPTIONS
Screen Layout
The following M1000 programming options are available from the Main Menu:
• Meter Setup
• Measurement
• Input/Outputs
• Totals
• Communications
• Miscellaneous
• Information
• Pin
Meter Setup
Main Menu
Menu header
Scrollbar
Indicates a submenu
Submenu
Figure 24: Screen layout
Function Buttons
All M1000 programming is accomplished using the three function buttons located on the front
of the amplifier. Screen navigation, digit, and parameter selection is performed by pressing a
combination of these three buttons.
Press to scroll through the menu screens or move downward in a list.
Press or EXIT SAVE button to enter a menu or move to the next submenu. The scrollbar on the upper right shows your
position in the list. Press EXIT SAVE to go back from a submenu to the upper menu.
To select parameters or values from a list in a menu point, first press until the parameter or value is displayed then press
EXIT SAVE to select it. The current number in the list is marked by a little black square to the left of the number . For example,
DN 50.
To change a parameter, press to enter the menu. The first character flashes. Press to change the value. Once you have
changed the value, press to move to the next value. Press EXIT SAVE to confirm the new value.
Status Icons
Communication interface is activated
Meter is unlocked
Error message
Empty pipe detection
M1000 Main Menu Programming Options
Page 19January 2018 MAG-UM-00379-EN-04

Setting Personal Identication Numbers (PINs)
The M1000 offers three levels of access to the individual menus: Administrative, Service and User level.
The applicable security level for each menu option is indicated as follows:
ASU
Administrative Service User
The M1000 security feature allows the option to restrict access to the meter by way of a 6-digit Personal Identification Number
(PIN). No PINs are set at the factory. The system administrator can set up a single PIN for each of the three different levels
of access:
• Administration – allows access to all M1000 menu configuration screens.
• Service – allows access to service-level and user-level menu configuration screens.
• User – allows access only to user-level menu configuration screens.
1. To activate password protection, navigate to the PIN menu. Set Control to ON.
2. Enter Login with the password 000000.
3. Return to the PIN menu and enter [User], [Service] and [Admin] password.
Once the password protection has been activated, enter your PIN under Login.
OTE:N The Login screen is available only after Control has been set to ON.
The lock open symbol appears.
The PIN grants you access to either Administrator, Service or User level with the respective access rights (marked with A, S and
U in this manual). You can now move to the menu and enter your parameters.
Without a login, you can read all parameters, but cannot change them.
Logging In
To change any parameter in the mag meter, the PIN entered must provide the proper security privilege required by
the parameter.
To enter a PIN, go to the Login menu and enter the PIN for the required security level.
Once you are properly logged in, the unlocked icon appears on the meter display.
OTE:N A PIN Error message displays if the incorrect PIN is entered.
Logging Out
To log out, enter an unknown PIN, then press EXIT SAVE.
M1000 Main Menu Programming Options
Page 20 January 2018MAG-UM-00379-EN-04