BAFFCO BMS 210AD User manual

User Manual V. 1.1
2014
Weld Analyzer –BMS 210AD
BAFFCO
Flat 10, No. 6, Ezatipour Street,
Sattari cross Hakim highways,
1471836837, Tehran, Iran
Telephone: [phone]
Telefax: ([phone]
BAFFCO
Flat 10, No. 6, Ezatipour Street,

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
Contents
1. Special Notes..............................................................................................................................3
2. Packaging List .............................................................................................................................4
3. Features and Specifications.........................................................................................................5
4. Dimensions ..............................................................................................................................10
5. General Descriptions and Operation..........................................................................................12
6. Quick Start with BMS210AD......................................................................................................14
7. Operation and Setting the Instrument.......................................................................................15
7.1. Measuring AC Continuous Current .........................................................................................15
7.2. Measuring AC Pulse (Welding Current) ...................................................................................16
7.3. Measuring Rectified Current (DC) ...........................................................................................18
7.4. Measuring Electrode Force.....................................................................................................19
7.5. Measuring Continuous Force..................................................................................................22
8. History .....................................................................................................................................23
9. Maintenance ............................................................................................................................25
9.1 Force shot down the instrument........................................................................................25
9.2 Replacing internal battery .................................................................................................25
10. BMS Utility ...........................................................................................................................26
11. Calibration............................................................................................................................27
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Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
1.Special Notes
Please avoid following locations when using the instrument:
. Location where temperature is higher than 55°C or less than 0°C
. Location with humidity over 90%
. Location where there is a radio frequency noise source
. Location where chemical substances exist.
. Location where expected frequently condensation occurs
. Dusty location
. Location exposed to direct sunlight
Table 1 Used signs definition
Risk of death or serious injury
Do Not do specified action
Dangerous voltage level for human
3

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
2.Packaging List
. BMS210AD Instrument
. Toroid
. 9V, 1A Adaptor
. BMS Utility Installer CD
. USB Cable
. Force Probe (Optional)
. Instrument Caring Bag
. BMS210AD User Manual
4

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
3.Features and Specifications
A) AC Welding Type Current Measurement
. Real Time Monitoring of Real RMS Current
. Three Ranges of Current Measuring:
0.5kA to 5kA
5kA to 20kA
20kA to 100kA
. Acceptance of 15 Current Pulsations as One Measuring
. Maximum Current Pulse Duration 99 Cycle
. Auto Save and Monitoring Details of each Current Pulse Including:
I_RMS
I_MAX.
Conduction Angle
Cool Time between Two Consecutive Pulse
Cycle Number
Pulse Number
. Showing Overall Results of measuring in One Page. After Each Measuring
. Archive Up to 1000 Measuring Records Including All Details
. History Page to Show Archived Records
. Setting Page to Set Bellow Parameters
5

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
Ignoring Undesired First Cycles Current
Ignoring Undesired Last Cycles Current
Setting Maximum Acceptable Cool Time between Two Pulses
Current Range
Current Frequency
Current Type Selection: ( AC_Welding, AC_Continuous, DC )
B) AC Continuous Current Measurement
. Real Time Monitoring of Real RMS Current
. Three Ranges of Current Measuring:
0.5kA to 5kA
5kA to 20kA
20kA to 100kA
C) Rectified Current (DC) Measurement
. Real Time Monitoring of Real RMS Current
. Three Ranges of Current Measuring;
0.5kA to 5kA
5kA to 20kA
20kA to 100kA
. Acceptance of 15 Current Pulsations as a One Measuring
. Maximum Current Pulse Time Duration 4000 ms
. Auto Save and Monitoring Details of each Current Pulse Including:
6

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
I_RMS
I_MAX.
Duration
Cool Time between Two Consecutive Pulse
Pulse Number
Duty Cycle
. Showing Overall Results of measuring in One Page after Each Measuring
. Archiving Up to 1000 Measuring Records Including All Details
. History Page to Show Archived Records
. Setting Page to Set Bellow Parameters
Ignoring Undesired First Time
Ignoring Undesired Last Time
Setting Maximum Acceptable Cool Time between Two Pulses
Current Range
D) Electrode Force Measurement
. Average of Force up to 2000 kgf depending on lode cell
. Measuring Force Applied Time
. Maximum Applied Electrode Force
. Showing All Details in One Page
. Up to 1000 Auto Saving Measured Force
. History Page to Show Saved Records with Details
7

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
. Setting Page to Set Bellow Parameters
Ignoring Undesired First Cycles Force
Ignoring Undesired Last Cycles Force
Force Type Measuring Selection: (Impact, Continuous)
E) Continuous Force Measurement
. Real Time Monitoring of Average of Force up to 2000 kgf
F) PC Software Utility
. Archiving All Measured Current and Force Records in PC with Their Details
. Graph Results of Measured Values
. PrintResults of Measured Values with Printing Options
. Clear Internal Memory
G)General Specifications
. Very Low Power Consumption
. Using Very Fast 32 bit DSP
. Using Mathematical Algorithms to Calculate Results
. Auto Power Off
. Auto LCD Turn off
. Internal Rechargeable Battery
. 16 Hours Life Internal Battery
8

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
. Auto Sensor (Current/Force) Detection
. Fully User Friendly Operation
. USB Port
. Light and Compact Casing
Accessories
. Toroidal Current Sensor
. Force Sensor (Optional)
. Adaptor
. Rigid Bag for Carrying Safely Equipment
. USB Cable
. Software Utility CD
9

Weld Analyzer –BMS 210AD
www.BAFFCO.com
Edition : July 2014
4.Dimensions
10
10