Baier PROMETHEUS Series User manual

INSTRUCTIONMANUAL
24V motor control device for flush box mounting
Product group: shutters, sliding windows, sliding shutters
Version: 1.1
Language: english
Orig. language:german
Document: ------

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Imprint
www.baier-gmbh.de
Imprint
Baier GmbH
Reiersbacher Straße 28
D-77871 Renchen-Ulm
Germany
+49 (0) 78 43 / 94 76 - 0
+49 (0) 78 43 / 94 76 - 33
[e-mail]
www.baier-gmbh.de
Document type: Instruction manual
Title: 24V motor control device for flush box mounting
Product group: shutters, sliding windows, sliding shutters
Version: 1.1
Language: english
Original Language: german
Document: ------
This is a copyrighted document. It is not allowed to copy it fully or partly, distribute it or
use it without authority, if the permission of the above mentioned originator is missing.
All rights about the drawings and other documents and the power of disposal is with the
originator, also in the case of application for industrial property protection.
This product fulfills the basic requirements of the applicable European Directives. The
conformity was detected. The original of the Declaration of conformity is available as a
separate document from the manufacturer.
Our products are always under further development and get improved. The data used
for this document represents the state of the product at the time of the creation of this
document.
Changings of technical details are excepted. Please use the latest version of the
document and contact the manufacturer in case of doubt.
Document information
Copyright notice
Declaration of
conformity
Technical subjects to
change

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Table of content
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Table of content
1About this document......................................................................4
1.1.1 Target group 4
1.1.2 Objective of this document 4
1.1.3 Reference to other documents, guidelines and standards 4
1.1.4 Used Symbols 5
2Safety ..............................................................................................6
2.1 Requirements for operation................................................................. 6
2.1.1 Environmental conditions 6
2.2 Proper use ........................................................................................... 6
2.3 Behavior in case of an error ................................................................ 6
3Functional description....................................................................7
4Wiring ..............................................................................................8
4.1 Wiring diagram .................................................................................... 8
4.2 Wiring requirements ............................................................................ 8
5Mounting and electrical connection..............................................9
5.1 Mounting in a flush box ....................................................................... 9
5.2 Dismounting ...................................................................................... 10
5.3 Dimensions ........................................................................................ 10
5.4 Electrical connection ......................................................................... 11
6Initial operation.............................................................................12
6.1 Configuration ..................................................................................... 13
6.1.1 Tolerance of power operated shutdown 13
6.1.2 Configuration switch 14
6.2 Steps during initial operation............................................................. 15

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About this document
1About this document
1.1 Target group
This document addresses qualified personnel. Mounting is only done by technical
educated, trained and qualified personnel. Electrical wirings are only done by the
specialist.
This document hast to be accessible for the executor, has to be understood and
used.
1.2 Objective of this document
This document contains important information for mounting and wiring the product.
This document has to be read before all working, handed and explained to the
operator as well as kept available all the time as a part of the product.
1.3 Reference to other documents, guidelines and
standards
Additional documents like guidelines, standards and laws for product of this art,
have to be considered.
Hint
The fabricator has a
n increased duty to advice the customer. The
relevant guidelines, standards and laws have to be considered.

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About this document
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1.4 Used Symbols
Hint
A hint
gives important and additional information.
NOTICE
Description of type and source of
hazards
Warnings, ma
rked with this symbol, are related to safety.
Disregard m
ay result in property damage.

Steps to avoid hazards.
CAUTION
Description of type and source of
hazards
This symbol indicates a hazardous situation which, if not
avoided, could res
ult in minor or moderate injury and/or
property damage.
The following levels of warning
show the severity and
probability
of possible hazards, in ascending order.
•CAUTION, coloured yellow
•WARNING, coloured orange
•DANGER, coloured red

Steps to avoid hazards.
•symbolizes a list with no specific order
1. symbolizes a list or instruction in specific order
symbolizes an action
symbolizes a reference
symbolizes the result of the action
List
Instruction

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Safety
2Safety
DANGER
Electric Shock
Danger to life and health due to electrical shock.

Electrical connections have to be installed by approved
personnel only

Switch off power before carrying out work and secure
power against being switched on.

Observe relevant safety instructions.
2.1 Requirements for operation
Hint
Read the instruction
manual before performing the initial operation.
2.1.1 Ambient conditions
The 24 V motor control device for flush box mounting is designed for standard wall
jacks in dry interior.
2.2 Proper use
This product is a motor control device for 24V DC motors of the manufacturer. It is
powered by an internal 24V power supply. It allows connection to on site switches
(0 / Open / Close).
The manufacturer’s instructions must be observed, in especially maximum and
minimum dimensions and maximum weight of the driven wing.
Any other use of this product is considered inappropriate use.
It is not guaranteed, that this product works with motors or other electronic devices
of other manufacturers.
2.3 Behavior in case of an error
In case of an error, the device must be shut down and the manufacturer must be
informed.
Do not operate device
Disconnect device from power supply
Inform the manufacturer
Shut down

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Functional description
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3Functional description
The motor control device is designed for operation with a 24V DC motor. The motor
usually drives a sliding door or a sliding shutter, to which it is connected by a timing
belt. The motor control device is controlled by potential free inputs
(0 / Open / Close).
The control device is designed to fit in a standard flush box, according to
DIN 49073. The control device disappears into the flush box, including its electrical
connections. For operation a removable switch is provided, which fits into
commercial available switch ranges with standard dimensions of 55mm.
The control device is powered by an integrated 24V power supply.
For electrical connections, screw clamps are provided:
Motor (clamps 1 and 2) and Inputs (clamps 3,4 and 5).
The control device provides the possibility to set up different parameters via a
potentiometer, a DIP-switch with 4 channels and a reset key. Two LEDs display the
operation state and simplify the initial operation.
The control device can be operated in semiautomatic mode or as deadman’s
control:
•In semiautomatic mode, the drive operates as long as no obstruction is
detected or the end is not reached, even if the control signal is no longer
applied.
•In deadman’s control mode, the drive operates as long as no obstruction is
detected or the end is not reached, but it stops instantly, when the control
signal is removed..
Furthermore the control device allows to set up whether it is used with a motor of
generation Prometheus XS or Prometheus XS-2 and whether it is used with a motor
for an 80kg wing or for with a motor for a 120kg wing.
When the control device is correctly installed and the initial operation is done, the
control device drives the connected 24V DC motor. When the motor current raises
above a limit, the control devices shuts down the motor. This is called power
operated shutdown, because by limiting the motor current, the motor torque is also
limited. In this way, the control device recognizes obstructions and switches off the
motor.
The power operated shutdown is also used to recognize the end positions. Because
the current consumption of the motor rises, when it reaches the end position, the
control device shuts the motor down.
During initial operation, the control device measures the duration of a normal cycle.
A short time before the wing reaches the end, the motor slows down. This reduces
mechanical wear and increases safety.
The control device can also be operated generally in slow speed.
Motor control device
Mounting and look
Power supply
Electrical connection
Display and settings
Operation modes
Power operated
shutdown
Low Speed

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Wiring
4Wiring
4.1 Wiring diagram
4.2 Wiring requirements
The following specifications are minimum requirements.
Wire Type of wire
Between motor and motor control
device
Motor power supply (24V =)
up to 20 m: 2 x 0,50 mm²
20 to 50 m: 2 x 0,75 mm²
50 to 100 m: 2 x 1,50 mm²
Between external switch and motor
control device
optional
up to 50 m: 3 x 0,25 mm²
Table 1 – Wire types
External switch
on site
(optional)
Motor 2 24V = 3 Ground
Open
Close
Power supply
2
Power Line
100..240V~
50..60 Hz
Control device
Flush box

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Mounting and electrical connection
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5Mounting and electrical connection
WARNING
Wrong installation

Install this control device only in flush boxes in dry
interior.
5.1 Mounting in a flush box
Dimensions of this control device are designed to fit into flush boxes according to
DIN 49073 or similar boxes. Pay attention to the maximum depth of the device
according to chapter 5.3.
Hint
Mounting
of the flush box, cable laying, installation of switch range,
etc. is not
explained in this document.
Complete cable installation
Disconnect main power supply
Protect against power up
Safety instructions, refer to chapter 2
Prepare cables to motor and power supply for connection
Install control device in flush box
Carry out electrical connections
Electrical connecntions, refer to chapter 5.4
Fix control device with two screws
Start initial operation
Initial operation, refer to chapter 6
Place cover (not included) over control device
Plug switch through cover into control device
Control device and switch are mounted
Figure 1 – Installation
Mount the control
device
Mount the switch
Switch
Cover
Motor control device
Power supply
Flush box
(on site)

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Mounting and electrical connection
5.2 Dismounting
Disconnect main power supply
Protect against power up
Safety instructions, refer to chapter 2
Unplug switch and remove cover
Remove electrical connections
Remove both screws
Take control device out of the flush box
Control device is dismounted
5.3 Dimensions
The control device including power supply unit needs 34mm in depth.
The dimension of the switch is 55mm each side.
Dismount the control
device

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Mounting and electrical connection
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5.4 Electrical connection
CAUTION
Wrong installation
Damage of control device through wrong installation
.

Watch polarity of connections

Use potential free input signals (only clamp 1 to 3)
Disconnect main power supply
Protect against power up
Safety instructions, refer to chapter 2
Connect integrated power supply to AC line
Connect motor: clamps 4 and 5
Polarity determines direction of operation
Connect on site switches (optional):
Clamps 1, 2 and 3
Control device is connected
Prepare electrical
connections
Inputs
(on site
control)
1
2
3
Open
Ground
Close
4
Motor 1
5
Motor 2
Motor
AC Power line
100..240V~
50..60 Hz
Figure 2 – Control device connections, top view

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Initial operation
6Initial operation
When the control device is mounted and electrically connected, the inital operation
must be performed.
The following sections describe the parts of the control device, which are relevant
for the initial operation. The following chapters describe step by step, which
functions must be set up and how the initial operation is done.
Potentiometer,
to set the tolerance of
power operated
shutdown
Configuration switch
Status LEDs
-
+
Figure 3
C
ontrol device
configuration elements
top view
Reset key

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Initial operation
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6.1 Configuration
NOTICE
Over
tightened potentiometer
Damage of control device
may result in malfunction.
Potentiometer
s have a
right and a left stop, which must not
be overtightened.

Adjust potentiometer only with low force and with an
appropriate screw driver.
Hint
Changes in configuration
when the initial operation is done, will force
the control device to perform a new initial operation.

Perform initial operation, refer to chapter 6.2
6.1.1 Tolerance of power operated shutdown
In some cases the drive will not shut down correctly during or after initial operation.
Or the drive stops, before it has reached the end position. This particularly happens,
when a very heavy or a very lightweight wing is used.
NOTICE
Motor overload
Damage of components by motor overload.

Check after any change of configuration, if the control
device shuts down correctly.

Do not set tolerance too high.
When the drive stops early
Turn potentiometer 1 clockwise
Drive switches off later
When the drive does not stop
Turn potentiometer 1 counterclockwise
Drive switches off sooner
Hint
After a maximum time of 5 minutes, the drive
switches off in each case.
Increase tolerance
Decrease tolerance

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Initial operation
6.1.2 Configuration switch
Switch Description OFF ON
1
Deadman’s
control
Semi
automatic
Deadman’s
control
2 Motor type
Prometheus
XS/80/MT
Prometheus
XS/120/MT
3 Maximum speed normal reduced
4 Motor generation XS-2 XS
Table 1 – DIP-switch
1. Semiautomatic function /Deadman‘s control
When the semiautomatic function is active, the drive is active as long as no
obstruction is detected or the end position is not reached, even if the control
input is not active any more.
When the deadman’s control is active, the drive is active as long as no
obstruction is detected or the end position is not reached, but it stops instantly,
if the control input becomes inactive.
2. Motor type
Set switch according to used motor.
3. Maximum speed
Set this switch to ON, if the drive should run in reduced speed only.
4. Motor generation
Set switch according to used motor.
ON
OFF

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Initial operation
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6.2 Steps during initial operation
WARNING
Moving wing
Danger of injury by squashing, shearing or collision, caused
by
moving wing.

Wing moves independently during initial operation.

Keep danger area clear during initial operation.
Prepare eletrical connections
Refer to chapter 5.4
Set configuration
Refer to chapter 6.1
Switch power supply on
Control device in delivery status or after power cut:
Red LED blinks continuously twice with a short break of 1.5 sec
Press RESET for 2 seconds
Red LED blinks continuosly
Check driving direction of motor
When pressing OPEN, wing has to open and when pressing CLOSE, wing has
to close
When driving direction is wrong:
Swap motor cables (clamp 4 and 5), check driving direction again
Press RESET again for 2 seconds
Red LED lights up permanently,
Green LED lights up, when motor is active
Drive performs a few runs.
LEDs go out
Red LED starts blinking continuosly
In this state (about 30 seconds) additional complete cycles may be performed.
These cycles have to be triggered by user and are optional.
After 30 seconds without any function, the LED goes out
Check desired function
In case of malfunction, check electrical connections and configuration
Electrical connection, refer to chapter 5.4
Configuration, refer to chapter 6.1
Repeat initial operation, if necessary
Initial operation is completed, when function is correct
Prepare control device
Reset control device
Check function
…
…
…
…

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Wireless receiver
7Wireless receiver
For wireless operation of the control device, a wireless receiver is available in two
different variants: Wireless receiver with additional manual keys or wireless receiver
without keys. The receiver replaces the standard key cover of the control device. No
additional connections are required.
7.1 Mounting of wireless receiver
The mounting of the wireless receiver is equal to the mounting of the standard key
cover. (Refer to chapter Fehler! Verweisquelle konnte nicht gefunden werden.)
Mount control device in flush box (Refer to chapter Fehler! Verweisquelle
konnte nicht gefunden werden.).
Place cover (not included) over control device.
Plug wireless receiver through cover into control device.
Wireless receiver is mounted.
7.2 Programming of wireless receiver
To teach-in hand transmitters, access to the LEARN button is needed. Therefore the
cover of the wireless receiver must be removed.
Remove front cover of receiver.
Hold hand transmitter ready.
Place cover over receiver, when programming is done.
Picture 4 – Wireless Receiver
Mounting of receiver
Preparation of receiver
Red LED
LEARN button

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Wireless receiver
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7.2.1 Teach-in of a hand transmitter
Press LEARN button for less than 1 second.
Red LED blinks slowly.
Press any key of hand transmitter.
Red LED lights up for about 4 seconds and continues blinking then.
Hand transmitter is teached.
If applicable, repeat procedure for further hand transmitters.
Press LEARN button, when finished.
Red LED goes out.
The teach-in of further hand transmitters goes analogue to the teach-in of the first
hand transmitter. Teached-in transmitters stay teached, until they are deleted.
7.2.2 Delete teached hand transmitters
Press LEARN button for more than 2 seconds.
Red LED blinks fast.
Press any key of the hand transmitter.
Red LED lights up for about 4 seconds and continues blinking then.
Hand transmitter is deleted.
If applicable, repeat procedure for further hand transmitters.
Press LEARN button, when finished.
Red LED goes out.
Press LEARN button for more than 2 seconds.
Red LED blinks fast.
Press LEARN button for more than 2 seconds.
Red LED lights up for about 4 seconds.
Red LED goes out.
All hand transmitters are deleted.
Teach-in of a hand
transmitter
Teach-in of further hand
transmitters
Deleting a teached hand
transmitter
Deleting all teached
hand transmitters

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Wireless receiver

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Wireless receiver
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Wireless receiver