Baileigh RDB-050 User manual

OPERATOR’S MANUAL
ROTARY DRAW BENDER
MODEL: RDB-050 (B8000)
© 2015 Baileigh Industrial, Inc.

Table of Contents
INTRODUCTION............................................................................................................. 1
GENERAL NOTES.......................................................................................................... 1
SAFETY INSTRUCTIONS .............................................................................................. 2
SAFETY PRECAUTIONS ............................................................................................... 4
TECHNICAL SPECIFICATIONS..................................................................................... 6
TECHNICAL SUPPORT ................................................................................................. 6
UNPACKING AND CHECKING CONTENTS.................................................................. 7
TRANSPORTING AND LIFTING .................................................................................... 8
INSTALLATION............................................................................................................... 8
ASSEMBLY AND SET UP ............................................................................................ 10
GETTING TO KNOW YOUR MACHINE ....................................................................... 11
GENERAL DESIGN DESCRIPTION............................................................................. 12
OPERATION................................................................................................................. 13
Bending ..................................................................................................................... 13
Die Selection ............................................................................................................. 14
Die Installation........................................................................................................... 15
Material Insertion ....................................................................................................... 16
Material Insertion Limitations..................................................................................... 16
UNDERSTANDING SPRINGBACK .............................................................................. 17
MATERIAL SELECTION............................................................................................... 17
MATERIAL LAYOUT..................................................................................................... 18
PIPE AND TUBE BENDING DIAGRAMS ..................................................................... 19
BENDING GLOSSARY ................................................................................................. 20
BENDING SUGGESTIONS .......................................................................................... 21
Aluminum Bending .................................................................................................... 21
Heavy Wall DOM tubing ............................................................................................ 21
LUBRICATION AND MAINTENANCE .......................................................................... 22
TABLES, CHARTS, & DIAGRAMS ............................................................................... 23
Table 1 Standard Pipe Sizes and Schedules ............................................................ 23
Table 2 ARC LENGTH TABLE .................................................................................. 24
Diagram 1.................................................................................................................. 25
Diagram2 ................................................................................................................... 26
STAND ASSEMBLY PARTS DIAGRAM ....................................................................... 27
Stand Assembly Parts List......................................................................................... 27
TOP FRAME ASSEMBLY PARTS DIAGRAM .............................................................. 28
Top Frame Assembly Parts List................................................................................. 29
RATCHET WHEEL ASSEMBLY PARTS DIAGRAM..................................................... 30
Ratchet Wheel Assembly Parts List........................................................................... 31
DRIVE LEVER ASSEMBLY PARTS DIAGRAM............................................................ 32
Drive Lever Assembly Parts List................................................................................ 33
Rev. 03/2015

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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding working
conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,
contact the distributor where you purchased our product. Make sure you have the serial number
and production year of the machine (stamped on the nameplate). For replacement parts refer to
the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•Safety procedures
•Correct installation guidelines
•Description of the functional parts of the machine
•Capacity charts
•Set-up and start-up instructions
•Machine operation
•Scheduled maintenance
•Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact your distributer and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.

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Note: This symbol refers to useful information throughout the manual.
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on
your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION
is used with the safety alert symbol. DANGER
identifies a hazard or unsafe practice that will result in
severe Injury or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating
procedures. The continual observance of these procedures will help increase your
production and extend the life of the equipment.
SAFETY INSTRUCTIONS

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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF CRUSH HAZARD
NEVER place your hands, fingers, or any
part of your body in the die area of this
machine. Be aware of the area on either side
of the dies for crush points created by
material movement.

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BEWARE OF PINCH POINTS
Keep hands and fingers away from the drive
mechanisms, cylinders, ratchets, and other
moving linkage while the machine is in
operation.
KEEP CLEAR OF MOVING OBJECTS
Always be aware of the position of the material and the swing area in
which the material will travel. The material will swing with significant
force. This swing area will create pinch points and the force of the
material movement may cause serious bodily injuries.
SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
1. Only trained and qualified personnel can operate this machine.
2. Make sure guards are in place and in proper working order before operating
machinery.
3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY

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4. Keep work area clean. Cluttered areas invite injuries.
5. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
6. Dressing material edges. Always chamfer and deburr all sharp edges.
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10.Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
11.Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
12.Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
13.Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
14.Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
15.Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
16.Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
17.DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
18.Keep visitors a safe distance from the work area.

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TECHNICAL SPECIFICATIONS
Maximum Center Line Radius (CLR)*
7" (178mm)
Minimum Center Line Radius (CLR)*
3" (76mm)
Minimum OD
.75" (19mm)
Mild Steel Pipe (Schedule 40)
Call for Details
Stainless Steel Pipe (Schedule 40)
Call for Details
Mild Steel Round Tube (Wall)
2.5" (.120) (63.5mm [3mm])
Aluminum Round Tube (Wall)
2.5" (.120) (63.5mm [3mm])
Stainless Steel Round Tube (Wall)
2" (.120) (50.8mm [3mm])
Chromolly Round Tube (Wall)
2" (.120) (50.8mm [3mm])
Mild Steel Solid Rod
1" (25.4mm)
Mild Steel Square Tube (Wall)
1" (.125) (25.4mm [3.175mm])
Shipping Weight (Lbs.)
300lbs. (136kg)
Shipping Dimensions (L x W x H)
35.5” x 35.5” x 17” (900 x 900 x 430mm)
*CLR will vary based upon actual material and wall thickness.
TECHNICAL SUPPORT
Our technical support department can be reached at [e-mail] listing
support and the model number in the subject line. Tech Support handles questions on machine
setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades).
List the model number, serial number and contact name and phone number as well as a brief
description of the nature of the contact in the body of the message.
For specific application needs or future machine purchases contact the Sales Department at:
[e-mail]
Note: The photos and illustrations used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.

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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing
material and check each item carefully. Make certain all items are accounted for before
discarding any packing material.
Cleaning
Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed
unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent
cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO
NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
WARNING:
SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, do not plug in the power cable, or turn the power switch on
until the missing parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS

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TRANSPORTING AND LIFTING
Follow these guidelines when lifting:
•The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight.
•Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and
maintain a safe clearance zone around the transport area.
•Use a fork lift with sufficient lifting capacity and forks that are long enough to reach the
complete width of the machine.
•Remove the securing bolts that attach the machine to the pallet.
•Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
•Move the machine to the required position and lower gently to the floor.
•Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
•Overall weight of the machine.
•Weight of material being processed.
•Sizes of material to be processed through the machine.
•Space needed for auxiliary stands, work tables, or other machinery.
•Clearance from walls and other obstacles.
•Maintain an adequate working area around the machine for safety.
•Have the work area well illuminated with proper lighting.
CAUTION:Lifting and carrying operations should be carried out by skilled
workers, such as a truck operator. Make sure the machine is well balanced. Choose a
location that will keep the machine free from vibration and dust from other machinery.
Keep in mind that having a large clearance area around the machine is important for
safe and efficient working conditions.