Baileigh RDB-050 User manual

OPERATOR’S MANUAL
ROTARY DRAW BENDER
MODEL: RDB-050 (B8000)
© 2015 Baileigh Industrial, Inc.

Table of Contents
INTRODUCTION............................................................................................................. 1
GENERAL NOTES.......................................................................................................... 1
SAFETY INSTRUCTIONS .............................................................................................. 2
SAFETY PRECAUTIONS ............................................................................................... 4
TECHNICAL SPECIFICATIONS..................................................................................... 6
TECHNICAL SUPPORT ................................................................................................. 6
UNPACKING AND CHECKING CONTENTS.................................................................. 7
TRANSPORTING AND LIFTING .................................................................................... 8
INSTALLATION............................................................................................................... 8
ASSEMBLY AND SET UP ............................................................................................ 10
GETTING TO KNOW YOUR MACHINE ....................................................................... 11
GENERAL DESIGN DESCRIPTION............................................................................. 12
OPERATION................................................................................................................. 13
Bending ..................................................................................................................... 13
Die Selection ............................................................................................................. 14
Die Installation........................................................................................................... 15
Material Insertion ....................................................................................................... 16
Material Insertion Limitations..................................................................................... 16
UNDERSTANDING SPRINGBACK .............................................................................. 17
MATERIAL SELECTION............................................................................................... 17
MATERIAL LAYOUT..................................................................................................... 18
PIPE AND TUBE BENDING DIAGRAMS ..................................................................... 19
BENDING GLOSSARY ................................................................................................. 20
BENDING SUGGESTIONS .......................................................................................... 21
Aluminum Bending .................................................................................................... 21
Heavy Wall DOM tubing ............................................................................................ 21
LUBRICATION AND MAINTENANCE .......................................................................... 22
TABLES, CHARTS, & DIAGRAMS ............................................................................... 23
Table 1 Standard Pipe Sizes and Schedules ............................................................ 23
Table 2 ARC LENGTH TABLE .................................................................................. 24
Diagram 1.................................................................................................................. 25
Diagram2 ................................................................................................................... 26
STAND ASSEMBLY PARTS DIAGRAM ....................................................................... 27
Stand Assembly Parts List......................................................................................... 27
TOP FRAME ASSEMBLY PARTS DIAGRAM .............................................................. 28
Top Frame Assembly Parts List................................................................................. 29
RATCHET WHEEL ASSEMBLY PARTS DIAGRAM..................................................... 30
Ratchet Wheel Assembly Parts List........................................................................... 31
DRIVE LEVER ASSEMBLY PARTS DIAGRAM............................................................ 32
Drive Lever Assembly Parts List................................................................................ 33
Rev. 03/2015

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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding working
conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,
contact the distributor where you purchased our product. Make sure you have the serial number
and production year of the machine (stamped on the nameplate). For replacement parts refer to
the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•Safety procedures
•Correct installation guidelines
•Description of the functional parts of the machine
•Capacity charts
•Set-up and start-up instructions
•Machine operation
•Scheduled maintenance
•Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact your distributer and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.

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Note: This symbol refers to useful information throughout the manual.
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on
your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION
is used with the safety alert symbol. DANGER
identifies a hazard or unsafe practice that will result in
severe Injury or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating
procedures. The continual observance of these procedures will help increase your
production and extend the life of the equipment.
SAFETY INSTRUCTIONS

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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF CRUSH HAZARD
NEVER place your hands, fingers, or any
part of your body in the die area of this
machine. Be aware of the area on either side
of the dies for crush points created by
material movement.