Bake Max BMCB001 User manual

Conveyor Baker
BMCB001
Operations Manual
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Warning & Safety
PLEASE READ AND FOLLOW INSTRUCTIONS BELOW TO PREVENT INJURY
OR DAMAGE TO THE PRODUCT
BakeMax® (a registered trademark of Titan Ventures International Inc or TVI) is not
responsible for any harm or injury caused due to any person’s improper or negligent
use of this equipment. The product shall only be operated by someone over the age
of 18, of sound mind, and not under the influence of any drugs or alcohol, who has
been trained in the correct operation of this machine, and is wearing authorized,
proper safety clothing. This machine is intended for commercial use only. Any
modification or miss use to the machine voids any warranty and may cause harm to
individuals using the machine or in the area of the machine while in operation.
•When using the machine, please ensure that you have read all of the instructions within
this manual.
•Be aware of your surroundings when using this machine, ensure there are no children or
any other persons who are near the machine before operating.
•Do not put hand near moving parts.
•Remove all obstacles, which may interfere with machine functions.
•Keep work area clean and clear of clutter.
•Do not sit or stand on machine.
•Do not wear loose clothing or jewellery when operating machine as it may get caught in
moving parts and cause injury.
•Stop using the machine and have it checked by an authorized service personal if it is not
working properly.
•Disconnect from power source before performing and maintenance or cleaning on the
machine.
•When the machine is not in use, please clean and store properly,
•Do not place any electrical parts or plug / cord in water or liquid.
•If the supply cord is damaged it must be replaced by an authorized service agent in order
to avoid any electrical hazards.
•Keep power cord away from heat.
•Always ensure to follow local laws when operating your machine.

Cleaning
•This unit has been coated for shipping purposes, please clean before use.
•Do not use any liquid pressurised cleaning equipment on this machine.
•Disconnect power supply before cleaning.
•Only use food grade non-abrasive cleaning agents.
•Follow any additional cleaning / maintenance listed below.
Features
The BakeMax Conveyor Baker is great for baking all types of bread, pizza, bagels, cookies
and more. Designed to provide consistent heat with top and bottom infrared heaters and
variable speed controls. Ideal for restaurants, convenience stores, cafes, and grocery stores.
•Body constructed of stainless steel
•Fast start-up due to the powerful 3,600 watt heating source
•Quartz sheathed heaters (2 above, 2 below conveyor) regulated by separate
controls.
•Adjustable heat 158˚F – 500˚F (70˚C – 260˚C)
•TouchSafe™: with its burn proof design prevents accidental burns during
operation
•Variable speed stainless steel conveyor belt
•Bakes up to sixteen 12” or twelve 14” parbaked pizzas per hour
•Menu items can be cooked in the same oven to offer superior flexibility
•Opening clearance: 3.25”
•1 Year Limited Warranty
Technical Specifications:
•Electrical: 220/240v / 15amps / 3.6kW / 60Hz / Nema 6-20P*
•Dimensions (No catch tray: WDH): 18.75” x 30” x 15.5”
•Dimensions (One catch tray: WDH): 18.75” x 40.5” x 15.5”
•Dimensions (Both catch tray’s: WDH): 18.75” x 47” x 15.5”
•Net weight: 60 lb
Shipping Specifications:
•Packaging Dimensions (WDH): 38” x 28” x 20”
•Weight: 66 lb
* Cutting the cord or changing the plug, voids all warranty.
** Due to continuous product improvement, specifications are subject to change without notice.

Operating Instructions:
•Turn the power to FULL POWER and turn conveyor
speed control to maximum setting.
•Allow preheat time 8-10 min. for unit to heat up.
•Place a sample product on the conveyor belt to test
the settings.
•If toasting is too light, turn conveyor speed control
counterclockwise to a
slower speed.
•If toasting is too dark, turn conveyor control
clockwise to a faster speed.
Control Panel
Temperature & Time Settings
Dial Setting
Temperature
Time (Minutes'
Seconds")
1
158-194˚F (70-90˚C)
10' 5"
2
194-230˚F (90-110˚C)
8' 50"
3
266-284˚F (130-140˚C)
7' 45"
4
284-311˚F (140-155˚C)
6' 35"
5
311-356˚F (155-180˚C)
5' 45"
6
365-401˚F (185-205˚C)
5' 05"
7
401-428˚F (205-220˚C)
4' 20"
8
464-500˚F (240-260˚C)
3' 30"
9
482-500˚F (250-260˚C)
1' 45"
10
482-500˚F (250-260˚C)
1' 20"
Baking Settings
Product
Top
Heat
Bottom
Heat
Belt Speed
Pizza 12” Parbaked
300F
400F
6 Minutes
Meat & Cheese Sandwich
450F
300F
4 minutes
Meatball
500F
350F
2 Minutes
Bagel (open)
500F
400F
2 Minutes
1 oz Cookies
200F
250F
10 Minutes
Garlic Bread (Lightly Seasoned)
500F
500F
2 Minutes
Fish Sizzle Platter
400F
500F
6 Minutes
**Above settings are guidelines only; product portions and temperatures can cause variations
in product results.

General Maintenance & Cleaning
1. Daily maintenance should be carried out with all power to the unit in the off position, and the
electrical cord unplugged. Cleaning should be carried out by means of food grade cleaning
solutions via a soft or damp cloth. Do not utilize any type of pressurized water equipment.
2. Do not use any acidic agents and make sure that no water enters the device.
3. Clean the water pan regularly. Calcification in the water pan may be removed with common
cleaning agents or liquids. (Ensure pan is removed from unit before cleaning)
4. After the cleaning procedure, you should use a soft and dry cloth to dry and polish the surface.
5. Make sure the device has been cleaned properly before storing it in a dry place.
6. Regular inspection on the outside and internal cabinet along with the power cord should be
observed and carried out on a regular basis to isolate and or observe any unforeseen failure or
safety concern.
Daily Cleaning of Conveyor Baker:
1. Turn main power switchto the OFF position, Disconnect unit from power source and allow unit
tocool.
2. Using amild detergent and warm water, wipe exteriorsurfaces, clean with adamp cloth.
•For lightlysoiled build-up, clean with a damp cloth.
•For heavily soiled build-up, use asoft damp cloth and mild detergent. DO NOT USE
CORROSIVE CLEANERS.
•Rinsethoroughlyand allowtodry.
•3. Removetheload and unloadtray by lifting it out of position. Clean using mild detergent
andwarmwater. Rinse thoroughly andallowtodry.
4. Remove each crumb tray by sliding eachof them out from underthe conveyor belt. Clean
crumb tray by wiping with a damp cloth and mild detergent, then rinse thoroughly and dry. DO
NOT use corrosive cleaners. Place trays in placeprior to putting unit back into operating.
5. Reconnectpower.
Warning:When placing the tray back into position; be sure that the message “CAUTION HOT
SURFACE” is therightsideup.

Weekly Cleaning of the Conveyor Belt:
1. Turn power switch to the OFF position. Disconnection unit from power source and allow
the unit to fully cool down before continuing.
2. Perform daily cleaning procedures.
3. Use a damp cloth to wipe the fan guard located on the box cover under the unit. Ensure
the unit is fully dry before you reconnect power or turn power back on.
4. Switch the ON/OFF switch to the ON position, and turn conveyor to its fastest setting
(Make sure the heater is off).
5. With the conveyor turned on and the crumb tray in place, take a wire grill brush or dry
abrasive pad, clean the exposed surface of conveyor belt by passing the brush or pad,
back and forth across the surface of the conveyor belt as the belt moves past (See Figure
Abelow). Continue until the entire belt is clean. Make sure the crumb tray is installed; this
will minimize the amount of particles that fall into the oven.
6. When the conveyor belt is clean, take a damp cloth and wipe the conveyor, removing
any loose particles on the belt surface.
7. Remove the crumb tray by sliding it out from beneath the conveyor belt. Clean the
crumb tray by wiping with a damp cloth and mild detergent. • Do not use corrosive
cleaners. • Do not run conveyor oven without crumb trays installed. • Overheating
to electrical components and premature failure can occur. • Do not immerse or let
the unit stand in water. • Do not hose down the unit or the table/counter if the unit is
on the table/counter. • Keep away from running water.
Figure “A”
1.
2.
3.
Figure “B” Master Links
Removal & Installation

Monthly Cleaning & Removal of Belt:
1. Turn main power switch to the OFF position. Disconnect unit from its power source and
allow unit to fully cool.
2. Perform daily and weekly cleaning procedures. Follow the step 1 in Figure “B”, to
remove all of the master links. To remove, unhook each end of one link and bring the two
ends together, and un-thread. Once detached, re-hook onto itself so not to get damaged.
3. Now that the links have been unhooked, the conveyor can now be carefully removed
from the oven. Standing at one end of the oven, starting with the end on the bottom, roll
the conveyor belt until it has been totally removed. Take careful notice being sure not to
damage the heater tubes, and working it over the drive sprockets, (see Figure “C” Below).
4. Clean conveyor belt in deep sink, caustic cleaners may be used. For a heavy soiled
conveyor belt, soak overnight in hot soapy water.
Warning: Do not attempt to clean the heater tubes.
5. Take this opportunity to clean and remove any loose materials inside the unit. Using a
mild cleaner and damp cloth, carefully wipe the inside surfaces being sure NOT to clean
the heater tubes. WARNING: DAMAGE CAN OCCUR TO THE HEATER TUBES FROM
IMPROPER CLEANING. DO NOT SPRAY CLEANING SOLUTIONS INTO OVEN
CAVITY.
6. Reinstall conveyor belt by first laying the belt along the bottom of the oven cavity
making sure the hooks on the sides are facing the inside and ends of the hooks will be
pointing away from the direction of the belt so not to catch on any internal components
once put back into operating. Also, being sure to properly align the belt over the conveyor
drive sprockets shown in Figure “C” Above. PLEASE NOTE: The direction of the belt.

7. Next, pull one end of the conveyor belt over the top of the sprockets, (being sure to line
the links up properly with the sprockets) bring the two ends together.
8. Reinstall the previously removed master links as shown in step 2 & 3 in Figure “B”
(Above) Unhook the last link of the conveyor, farthest away from you, and re-thread
through the other end, and reconnect back onto itself.
9. Examine the oven to assure proper installation, once satisfied, install crumb trays if you
have not done so.
***DO NOT OPERATE UNIT WITHOUT CRUMB TRAYS INSTALLED.***
10. Reconnect oven to power supply and check for proper operation.
How To’s:
Replacing the Tube Heaters:
Step 1. DISCONNECT POWER SOURCE.
Step 2. Remove the top cover panel. By removing the truss head screws. Pull the top
cover panel out slightly.
Step 3. Remove each heater tube wires which are requiring replacement from its terminal
block connection. One
tube at a time.
Step 4. Remove heater tube retainer by removing retainer screws with washer.
Step 5. Gently, pull defective heater tube out of unit.
Step 6. Gently, put new heater tube into unit.
Step 7. Replace heater tube retainers.
Step 8. Reconnect the heater tube wires to the terminal block.
Step 9. Install top cover panel.
Step 10. Connect unit to power source and test unit for proper operation.

Replacing Fan Motor
Step 1. DISCONNECT POWER SOURCE.
Step 2. After unit has cooled, remove the crumb tray, and turn unit over so this bottom is
facing upward. Never place unit on its side.
Step 3. Unplug power supply cord from fan motor.
Step 4. Remove screws which hold fan motor and grill to the control box cover and
remove fan.
Step 5. Once removed, clean fan grill and control box cover using warm soapy water.
Step 6. Put replacement motor and grill in place and secure to control box cover with
screws previously removed.
Step 7. Reconnect power supply cord to fan motor.
Step 8. Replace back panel and enclosure.
Step 9. Connect unit to power source, reinstall the crumb tray and test unit for proper
operation.
Replacing Belt Drive Motor:
Step 1. DISCONNECT POWER SOURCE.
Step 2. After unit has cooled, remove the crumb tray and turn unit over so the bottom is
facing upward. Never place unit on its side.
Step 3.Remove the control box cover which contains the fan motor.
Step 4. Remove the cover that will expose the drive chain and sprockets.
Step 5. Remove the sprockets from motor shaft, using an Allen wrench and loosening the
set-screw.
Step 6. Remove the wire from terminal block connecting the drive motor to the internal
wiring.
Step 7. Remove screws holding motor in place and remove motor from unit.

Step 8. Put new motor in place and attach loosely with mounting screws.
Step 9. Replace sprocket on motor shaft. PEASE NOTE: The two sprockets must line up
flush with each other, so the chain does not twist any during operating. Also the hub gets
installed closest to the motor.
Step 10. Slide motor unit the drive chain has about 1/4” slack when lightly pushed at the
center of its top open run. (See chain tensioning illustration below.)
Step 11. Tighten screw to secure motor.
Step 12. Rewire leads.
Step 13. At this time you may plug unit in and test for proper operation prior to reinstalling
panel and turning unit back over onto its feet.
Step 14. If unit is working correctly, turn unit off and unplug unit completed.
Step 15. Reinstall side panels and control box cover. Place unit back into its upright
position. Reinstall the crumb tray.
Step 16. Connect unit to power source and test unit for proper operation.

Cleaning Air Intake –Weekly
Step 1. DISCONNECT POWER SOURCE.
Step 2. Place unit upside down. NOTE: you may damage the heater tubes by
placing unit on its side.
Step 3. Use a vacuum cleaner and or a damp cloth to clean the air intake. The
procedure should be done at least once a week.
Lubricate the Sprockets & Chains –Montly
Step 1. DISCONNECT POWER SOURCE.
Step 2. Remove the panel which exposes chain drive.
Step 3. Using an extreme pressure, synthetic chain lubricant with a temperature
range up to 400°F. Apply liberally onto chain and sprockets.
Step 4. Replace panel, reconnect power source and test unit.

Parts Break Down –Multi View:
Side View:

Top View:

Front View:

Description
Position 01 - Stainless Steel Cover
Position 02 - Fan Terminal
Position 03 - Insulation Plate
Position 04 - Plate Front
Position 05 - Cover Rear
Position 06 - Drawer
Position 07 - Front Plate
Position 08 - Rear Plate
Position 09 - Left Plate
Position 10 - Right Plate
Position 11 - Base Plate
Position 12 - Insulation Plate Middle
Position 13 - Conveyor Frame
Position 14-16 - Stainless Steel Complete Tray
Position 17-19 - Protection for Conveyor
Position 20-22 - Protection for Tube Element
Position 23-24 - Fan with Protection
Position 25 - Drive Motor Complete
Position 26 - 4P On/Off Switch
Position 27 - Switch Protection
Position 28-1 - Ego Switch 250C (for Controlled Upper Heater)
Position 28-2 - Ego Switch 320C (for Controlled Bottom Heater)
Position 29 - Knob
Position 32 - Speed Regular Controller 230V 1000 Omega
Position 33 - Indicate Light
Position 37 - T.O.D.36 F65
Position 38 - Element 240V 3600W
Position 45 - CR-1 Thermostat (Top - Speed Control)
Position 49 - Terminal PA-12 (12P)
Position 50 - Terminal
Position 59 - Drive Shaft
Position 61 - Gear 11T
Position 62 - Gear 17T
Position 64 - Chain (#25x56 Mesh)
Position 72 - Stainless Steel Conveyor Belt (Width 35.5cm)