Bakers Pride BCO-G User manual

INSTALLATION AND OPERATING INSTRUCTIONS
Cyclone SERIES
GAS CONVECTION OVENS
Models: BCO-G and GDCO-G
INTENDED FOR OTHER THAN HOUSEHOLD USE. RETAIN THIS MANUAL FOR FUTURE
REFERENCE. OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES.
This equipment has been engineered to provide you with year round dependable service when used
according to the instructionsin this manual and standard commercialkitchen practices.
30 Pine Street
New Rochelle, NY 10801
[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com
1
8/03 Form # 8898500 REV B
BAKERS PRIDE OVEN CO., INC.
BAKERS
PRIDE
! !
WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the Installation,
Operating and Maintenance Instructions thoroughly before installing or
servicingthis equipment.
! !
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
! !
WARNING
Initial heating of oven may generate smoke or fumes and must be done in
a well-ventilated area. Overexposure to smoke or fumes may cause
nausea or dizziness.
IMPORTANT INSTRUCTIONS: After the gas supply has been connected to your unit, it is extremely
important to check piping for possibleleaks.To do this, use soap and water solutionor solutions that are expressly
made for this purpose. DO NOT USE matches, candles, flames, or other sources of ignition since these methods
are extremely dangerous.Instructions to be followed in the event you smell gas should be posted in a prominent
location.Obtaintheseinstructionsfromyourlocalgas supplier.

Table of Contents
A Receiving 2
B Set Up / Mounting 3
C Installation with Casters (Optional) 4
D Location and Minimum Clearances 4
E Gas Connections 4
F Electrical Connection 5
G Flue Connection Ventilation 5
H Burner Operation 6
I System Check Rotary Control 6
J Programming Menus 6
A General Instructions 7
B Operation Sequence Rotary Control 7
Cook only rotary control 7
Timed cooking rotary control 7
Cook and hold- rotary control 7
Optional steam injection rotary control 8
To cool down the oven quickly 8
C Cleaning 8
D Servicing 8
Wiring Diagrams 9, 10
I. INSTALLATION INSTRUCTIONS
II. OPERATING INSTRUCTIONS
SECTION ITEM PAGE
Warranty 11
International Distribution & Service Centers 12
2
I. INSTALLATION INSTRUCTIONS
A. RECEIVING
Read the notice on the outside carton regarding damage in transit. Damage discovered after opening
the carton is CONCEALED DAMAGE. Carrier must be notified immediately to send an inspector and
to furnish forms for claims againstthe carrier.
When the oven arrives,it should consist of:
Acrate or carton containing your new oven (twofor a stacked unit).
A carton containing four 31 legs with mounting hardware (set of four 6 legs is supplied for stacked
installations).
A carton containing a Flue Adapter and a Draft Hood. Optional: for Direct Venting (Not available for
EuropeanCommunity Countries).

31 Legs Top Left Angle
Top Right Angle
1/2 Flat Washer
(4 corners only)
1/2-13 x 1 Large
Hex Head Bolt (12)
5/16 Flat Washer (4)
5/16-18 Hex Nut (4)
Open Rack Shelf
Rack Support
3/8-16 x 3/4 large
Truss Head Screw
w/Nut & Washer (8)
Open Rack Stand
Figure 1
B. SET UP / MOUNTING:
NOTE:
For a single unit:
For a stack of two ovens:
To assemble an open rack stand: Refer to Figure 1
This appliance must beinstalled by competentpersonnel in accordance with the rules in force.
In the U.K., Corgi registered installers (including the regions of British Gas) undertake to work to safe
and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety
(Installation and Use) Regulations and the relevant Building Regulations/IEE Regulations. Detailed
recommendations are contained in the British Standard Codes of Practice B.S. 6172, B.S. 5440: Part 2
andB.S.6891.
Your oven will be packed sitting on its bottom. The skid may be left under the oven for convenience in
further handling. Unpack carefully, avoiding damage to the Stainless Steel front and/or trim. If
concealed damage is found, follow the instructions detailed in Section A (Receiving). Keep the area
around the ovens free and clear of combustible materials. Do not store any materialson top of or under
any oven. The provision for adequate air supply to your oven for ventilation and proper gas combustion
is essential.As a minimum, observe the clearances detailed in Section D (Location). Provide adequate
ventilation and make up air in accordance with local codes. Servicing your oven is done through the
front control panel and right side access cover. Ensure that these areas are kept unobstructed for easy
access.
(1) Tilt Oven over to left-hand side and attach two 31 legs on the right-hand side with three ½ bolts
andwashers.Tightenfirmly.
(2) Using proper lifting equipment, lift up the left-hand side and attach two 31 legs on the left-hand
sidethesame way.
(2) Tilt lower unit over to the left-hand side and position two 6 legs on the right side (one for front and
one for back), secure in placeby using 4 bolts (3/8-16)per leg.Tighten firmly.
(3) Using proper lifting equipment, lift up the left side of the unit and attach the other two legs in the
sameway.
(4) Using the lifting equipment, raise the top oven to proper height and slide on top of the bottom
oven. Line up sides and frontand fasten to each other at the rear of the units by using a mounting
bracket supplied in the stacking kit.
(1) Loosen 12 bolts (attaching31 legs) slightly.
(2) Remove 4 inner bolts, 1 from each of the 4 legs, place top right angle and top left angle
underneath and tightenthese 4 bolts.
(3) InsertOpenRackShelfand tighteninto placewith eight3/8-16 screws,washers andnuts.
(4) Position Rack Supports and tighten in place using 4 each of flat washers and 5/16-18 Hex Nuts.
(1) Remove flue from bottom oven prior to stacking. When top oven is properly positioned on bottom
oven, re-install the flue back on the bottom oven.
3
!
CAUTION:
DO NOT STORE
COMBUSTIBLE
ITEMS OR
MATERIALS ON
RACKS.

Fit the Standard Flue Diverter supplied into the hole in the top of the oven for under ventilation hood
installationand secure with screws. For direct venting, FlueAdapter and Draft Hood must be placed into
the hole on top of the oven.
Four casters (two with wheel brakes) and the mounting hardware are packed and included in the
shipment if ordered. Install casters with wheel brakes on the front of the unit. Installation of the unit
should be made with a connector that complies with the latest edition of the Standard for Connectors for
Movable GasAppliancesANSI Z21.69 in the USA(CAN CSA-6.16 in Canada) and a quick-disconnect
device that complies with the latest edition of the standard for quick disconnect devices for use with gas
fuel ANSI Z21.41 in the USA (CSA 6.9 in Canada). Adequate means must be provided to limit the
movement of the appliance without depending on the connector and any quick disconnect device or its
associated piping to limitappliance movement.
The restraint should be attached to the rear legs of the oven on which casters are mounted. If
disconnect of the restraint is necessary, the restraint should be immediately reconnected after the
appliance has been returnedto its originallyinstalled position.
Move the oven to its final locationkeeping the minimum clearance from the back of the oven to the wall.
This clearance is necessaryfor safe operation and to provideproper air flow to the burner chamber.
C. INSTALLATION WITH CASTERS (OPTIONAL):
D. LOCATION AND MINIMUM CLEARANCES:
SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR WHEN
INSTALLED WITHLEGS ORCASTERS PROVIDED.
!!
CAUTION: DO NOT SET THE OVEN WITH ITS BACK FLAT AGAINST THE
WALL. IT WILL NOT OPERATE PROPERLY UNLESS THERE IS AT LEAST
THREEINCHES BREATHINGSPACEBEHINDTHEOVEN
!!
E. GAS CONNECTION:
The ovens should not be installed on the same gas supply line with space heaters, boilers or other gas
equipmentwith high intermittent demand.
The installation of the oven must conform to the latest local codes or
The appliance must be isolated from the gas supply piping system by closing its manual shut-off valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than ½
psig (3.45kpa). The appliance and its shut-off valve must be disconnected from the gas supply piping
system during any pressuretesting of that system at test pressuresin excess of ½ psig (3.45kpa).
Use a pipe joint compound that is resistant to the action of liquefied petroleum gases when making gas
connections. For Propane gas, use at least ½ (13 mm) pipe or tubing with a 5/8 (16 mm) inside
diameter. For Natural gas,use ¾ (19 mm) pipe.
National Fuel Gas Code, ANSI
Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code,
CAN/CGA-B149.2.
4

The gas pressure regulator is part of the combination valve and is adjusted to yield a pressure of 3.5
water column (9 mbar) for Natural Gas. If the oven is ordered for use on Propane Gas or Butane, the
pressure regulator in the combination valve is preset at the factory to yield a pressure of 10 water
column(25 mbar).
Gas supply pressure in theEuropean Communitycountries should be as below.
GasType Supply Pressure
G20 20mbar
G25 25mbar
G20/25 20/25mbar
G30 30 or 50 mbar depending on country
G31 30, 37, or 50 mbar depending on country
Aseparate shut-off valve for each oven must be provided. It should be as close as possible to the place
where the gas line goes into the oven. It must be located such that it is easily accessible. Whenstacking
with another oven, two shut-off valves, one for each of the two ovens, must be provided.
The oven, when installed, must be electrically grounded in accordance with local codes and/or the
latest edition of the National Electrical Code ANSI/NFPA No. 70 in the USA (Canadian Electrical Code
CSAStandard C22.1, Part1 in Canada).
In Europe, the appliance must be connected by an earthen cable to all other units in the complete
installation and, thence, to an independent earth connection in compliance with EN 60335-1 and/or
localcodes.
The electric motor, all the related switches, interior lights, and the timer/buzzer are all connected
through the 6-foot (1829 mm) power supply cord located at the rear of the oven. The supply cord must
be plugged into a properly grounded, three-prong receptacle. DO NOT CUT OR REMOVE THE
GROUNDINGPRONG FROMTHE PLUG.
Normal factory connections are madefor 120 voltsA.C., 60 hz, Service in USAand Canada or 240 volts
A.C., 50 hz service in European community countries. Other voltages can be supplied upon request.
Electrical characteristicsof this unit can be found on the ratingplate located on the right side of the unit.
This unit is provided with a permanently lubricated electricmotor.Awiring diagram may be found on the
back of the service panel on the right-hand sideand in this manual.
If the oven is not vented directly and is installed under a ventilation hood, the unit is ready to be installed
as is. Local inspectors and ventilation specialists should be consulted so that the design and the
installationof the hood conform to local/municipal codes. In the U.K., follow ventilationrequirements as
detailedin B.S. 5440.
NOTE:
After the Gas Supply has been connected, it is extremely important to check all the piping for
leaks. Use a soap and water solution or a product expressly made for this purpose. Do not use
matches, candles or a flame and so forth to check leaks since these methods are extremely
dangerous.
No external regulator is required.
F. ELECTRICAL CONNECTION:
G. FLUE CONNECTION VENTILATION:
Installation under ventilation hood (standard):
5