Balboa Instruments GS520DZ User manual

Page 1 54751_97_B
GS520DZ Hot Sheet
54751_97_B.pdf 10/18/2007
Template used: 40599_F.pdf 08/03/2007
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System Model # GS5-GS520DZ-RCA-3.0K
Software Version # 39
EPN # 2552
Base PCBA – PN 55847
PCB GS500Z – PN 22015 Rev A
Base Panels
VL801D (Serial Deluxe) – PN 54108
VL802D – PN 54528

Page 2 54751_97_B
System Revision History
System PN EPN Date Requested By Changes Made
54751 2552 08.22.2007 Balboa New system release
54751 2552 10.05.2007 Balboa Software update to v41
54751 2552 10.18.2007 Balboa Software revert to v39

Page 3 54751_97_B
Additional Options
s &ULL&EATURE$OLPHIN2EMOTE
AND3PAONLY$OLPHIN2EMOTE
s )22ECEIVER-ODULE
#ONNECTSTOTERMINAL*OR*
-USTBEPINCONNECTOR
s -OOD%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
s &IBER%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
Power Requirements
3INGLE3ERVICE;WIRESLINENEUTRALGROUND=
s 6!#(Z^!!#IRCUIT"REAKERRATING!!MAX
$UAL3ERVICE;WIRESLINENEUTRALLINENEUTRALGROUND=
s 6!#(Z^X!#IRCUIT"REAKERRATING!MAXEACHSERVICE
System Outputs
J1
J2
J
10
J
71
J72
72
J1A
J
2
A
J
60
J
44
J
1
8
1
1
1
1
1
1
1
J
7
J
8
E
XT
RLY
S
EN A
V
A
C
S
EN B
J
2
2
AUX
F
J
11
J
1
2
J
19
U
4
F3
Basic System Features and Functions
Setup 1 (As Manufactured)
s 60UMP3PEED
s 60UMP3PEED
s 230V Blower
s 6/ZONE
s 63PA,IGHT
s 6!6(Stereo)
s 6K7(EATER
Optional Devices
s 6#IRC0UMP
Setup 2
s 60UMP3PEED
s 60UMP3PEED
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6!6(Stereo)
s 6K7(EATER
Optional Devices
s 6#IRC0UMP
 (EATERWATTAGEISRATEDAT6

Page 4 54751_97_B
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent
Memory for your new DIP Switch Settings changes to take effect. If you do
not reset Persistent Memory, your system may function improperly.
To reset Persistent Memory:
sPower down by disconnecting power source from spa.
s Put a jumper across J43, covering both pins. (See illustration below)
sPower up by connecting power source to spa.
sWait until “ ” is displayed on your panel.
sPower down again.
sRemove jumper from J43 (May also move to cover 1 pin only)
sPower up again.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
settings. What we refer to as Persistent Memory stores the filter settings,
the set temperature, and the heat mode.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.
Power Up Display Sequence
Upon power up, you should see the following on the display:
sThree numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if these
three numbers are , that is a VS511SZ at version 38.
sDisplayed next is: “ ” (indicating the system is configured for
a heater between 3 and 6 kW) or “ ” (indicating the system is
configured for a heater effectively* between 1 and 3 kW).
“” should appear for all VS models running at 240VAC.
“” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
function as a 1 kW heater at 120VAC.)
s“ ” will appear to signal the start of Priming Mode.
At this point, the power up sequence is complete. Refer to the Reference
Card for the VS or GS System model of your spa for information about how
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
G
C
G
C
G
C
G
C
C
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S1
J
6
J7
J8
J
4
4
J
6
0
J2
2
U
4
F
US
E .3A 250V
F
U
S
E 20A 250
V
F
US
E 3A 250
V
E.
G
ND
F4
K6
K1
K
8
K9
K5
J
23
J46
J46
F
1
J
2
9
J
4
7
J
50
F
7
J
17
/
26
J
2
0
J
1
A
J
10
J
1
3
J2A
E
X
T
.
T
T
R
L
Y
L
L
T
S
T
AUX
. F
SE
N
.
A
SE
N
.
B
V
AC
V
V
W1
W7
J
1
J2
W
2
W3
G
C
W
4
K2
K3
F2
J
12
1
2
3
J
4
3
2
-SPD
EXT
RLY
J
1
8
SWITCHBANK A
S1
J6
E.GND
TST
J43
J43 on VS5xxZ and VS300 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.
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S
1
K3
K5
K4
K1
PUMP
K
2
J7
J
8
U4
T0.25
A
250
V
F2
J23
G
C
O
Z
O
NE
J
2
9
HE
A
TER
A
A
J
9
J
20
T
ST
RST
S
E
N
.
A
SE
N
.
B
J1
B
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a
F4
J
4
3
J
6
G
C
F5
,
F3A
2
50V
J
26
J
58
J
5
7
J50
J50
J13
J13
J12
J12
J90
J90
LINE
NEUTRAL
NEUTRAL
WHT
A
C
BL
K
A
C
W1
J
1
8
SWITCHBANK A
TST RST
J43J6
J43 on VS100/GS100 Series Main Board Shown.

Page 5 54751_97_B
T
B
1
HT
R
2
J
10
1
J
10
0
HTR
1
G
N
J
50
T1
J
1
J2
J
10
J
J
J58
J58
J7
1
J46
J46
J
2
5
5
J
2
6
6
J72
72
J90
J90
J28
8
J28
J
1
A
J2
A
J
3
2
2
J
52
J
51
J
F6, T30A 480
V
AV
O
Z
O
NE
PU
MP 1
O
PT. BLWR
/
P
U
MP
2
C
IR
C
. P
U
M
P
K1
K3
K4
K6
E
.GND
E
.GND
J
47
G
N
G
N
G
N
J
29
J
2
3
G
N
J
17/26
K2
K9
J
20
G
N
W2
1
2
3
4
W1
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J
60
J
4
4
J
1
8
1
1
1
1
1
1
1
J
7
J
8
EXT
RLY
T
S
T
J
6
S
EN
A
V
A
C
S
EN B
J
2
2
J4
3
AUX
F
J
13
J
11
J
12
J19
F2
S
1
S
WIT
C
HBANK A
K
8
K
5
C9
U
4
F
3A 250V
F7
F1
F10A
2
50V
F4, T0.3A 250V
Pb
b
P
P
P
F3
GS5xxDZ mode
G
R
B
W
J
1
1
J
7
J6
F
30
A
480
V
X
-P332
C
E
PN
55138
P/N 22909 REV B
2-Spd P2
Blower
3.0 kW Heater rated @ 230V
J11 must be Jumpered
3.0kW
Spa
Light
Audio Visual
Circ Pump
DIP switch A9 must be ON if Circ Pump is installed.
Ozone
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
s 60UMP3PEED
s 60UMP3PEED
s 6"LOWER
s 63PA,IGHT
s 6/ZONE
s 6!<6(Stereo)
s 6K7(EATER
s $ELUXE-AIN0ANEL
s 6#IRC0UMPOPTIONAL
A1, Test Mode OFF
A2, See Table 1
A3, N/A
A7, J17/26 Disabled
A10, See Table 1
A5, NA when A9 if OFF
Panel Button Assignments
1=Time
2=Mode/Prog
3=Temp Up
4=Temp Down
5=Light
6=Pump 1
7=Pump 2
8=Unused
Panel Button Positions
1
2
3
4
8
6
5
7
100
94
39
SSID #
J11
3.0kW
Heater
J12
1
2
3
GS520DZ
Software
Memory
Reset
J43
A8, Degrees C
A7, J17/26 Enabled
8=J17/26
A6, 50 Hz
A5, 2-speed P1
Neutral (Common) AC Connections
Special AC Connections
Line AC Connections
10 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Board Connector Key
1
2
3
4
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
HIPot Testing Note:
Disconnect slip terminal with green
wires from J90 prior to performing
HiPot test. Failure to disconnect may
cause a false failure of the test.
Reconnect terminal to J90 after
successful completion of HiPot test.

0AGE 54751_97_B
T
B
1
H
T
R
2
J10
1
J
10
0
H
TR
1
G
N
J
50
T
1
J1
J2
J
10
J
J
J58
J58
J
7
1
J46
J46
J2
5
5
J
2
6
6
J72
72
J90
J90
J28
8
J28
J
1
A
J
2A
J
3
2
2
J
52
J
51
J
F6
,
T30A 480
V
AV
O
Z
O
NE
PUM
P 1
O
PT. BLWR
/
PUMP
2
C
IR
C
. PUM
P
K1
K3
K4
K6
E.
G
N
D
E
.GND
J
47
G
N
G
N
G
N
J
29
J
2
3
G
N
J
17
/
26
K2
K
9
J
20
G
N
W
2
1
2
3
4
W1
B
a
l
boa
BALBOA INSTRUMENTS, INC
.
GS
500Z
CO
PYRIGHT 2006
M
ADE IN U.
S
.A.
P/N 22015
_A
J
60
J
4
4
J
1
8
1
1
1
1
1
1
1
J
7
J
8
EXT
RLY
T
S
T
J
6
S
EN
A
V
A
C
S
EN B
J
22
J
4
3
AUX
F
J
13
J
11
J
12
J
19
F2
S
1
S
WIT
C
HBANK A
K8
K
5
C9
U
4
F3A
2
50V
F7
F1
F10A
2
50V
F4, T0.3A 250V
Pb
b
P
P
P
F3
GS5xxDZ mode
G
R
B
W
J
1
1
J7
J
6
F30A
480V
X
-P332
C
E
PN
55138
P
/
N 22909 REV B
2-Spd P2
1-Spd P3
3.0 kW Heater rated @ 230V
J11 must be Jumpered
3.0kW
Spa
Light
Audio Visual
Circ Pump
DIP switch A9 must be ON if Circ Pump is installed.
Ozone
2-Spd P1
Wiring Configuration and DIP Settings
Setup 2
s 60UMP3PEED
s 60UMP3PEED
s 60UMP3PEED
s 63PA,IGHT
s 6/ZONE
s 6!<6(Stereo)
s 6K7(EATER
s $ELUXE-AIN0ANEL
s 6#IRC0UMPOPTIONAL
A1, Test Mode OFF
A2, See Table 1
A3, N/A
A7, J17/26 Disabled
A10, See Table 1
A5, NA when A9 if OFF
Panel Button Assignments
1=Time
2=Mode/Prog
3=Temp Up
4=Temp Down
5=Light
6=Pump 1
7=Pump 2
8=Unused
Panel Button Positions
1
2
3
4
8
6
5
7
100
94
39
SSID #
J11
3.0kW
Heater
J12
1
2
3
GS520DZ
Software
Memory
Reset
J43
A8, Degrees C
A7, J17/26 Enabled
8=J17/26
A6, 50 Hz
A5, 2-speed P1
Neutral (Common) AC Connections
Special AC Connections
Line AC Connections
10 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Board Connector Key
1
2
3
4
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
HIPot Testing Note:
Disconnect slip terminal with green
wires from J90 prior to performing
HiPot test. Failure to disconnect may
cause a false failure of the test.
Reconnect terminal to J90 after
successful completion of HiPot test.

Page 7 54751_97_B
DIP Switches and Jumpers Definitions
Jumper Key
J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.
If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.
J12 Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for GS51xZ/GS5xxSZ/GS5xxDZ software.
Jumper must be on Pins 2 and 3 for GS50xZ software.
J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.
DIP Switch Key
A1 Test Mode (normally OFF)
A2+A10
Control amp draw requirements (See Table 1)
A3 N/A (must be OFF)
A4 Aux Freeze (must be OFF)
A5 Disabled when A9 is OFF
“ON” position: Two-speed pump 1
“OFF” position: One-speed pump 1 (A9 must be On and a Circ Pump installed)
A6 “ON” position: 50Hz operation
“OFF” position: 60Hz operation
A7 “ON” position: J17/26 equipment enabled
“OFF” position: J17/26 equipment disabled
A8 “ON” position: temperature is displayed in degrees Celsius
“OFF” position: temperature is displayed in degrees Fahrenheit
A9 “ON” position: 24 Hour Circ Pump with 3ºF shut off, Ozone runs with Circ Pump
“OFF” position: no Circ Pump, Ozone runs with Pump 1-low during filter cycles only
SSID 100 94 39
WARNING:
sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
sContact Balboa if you require additional configuration pages added to this hot sheet.
Panel Button Positions Aux Panel Information
Panel Button Assignments
1=Time
2=Mode/Prog
3=Temp Up
4=Temp Down
5=Light
6=Pump 1
7=Pump 2
8=J17/26 (when A7 is ON)
Supports 2-button aux panel
VX20
Supports 4-button aux panel
VX40D
6
67 85
7
1
2
3
4
8
6
5
7
Table 1 # of Hi-Speed
Pumps/Blower
Before Heat Disabled
A2 A10
OFF OFF 0
ON OFF 1
OFF ON 2
ON ON 3
Base Model GS520DZ

Page 8 54751_97_B
Electrical Service Configuration Options
TB1
HTR2 J101 J100 HTR1
GR
B
W
J50
T1
J1
J2
J10
J57
J58
J71
J46
J25
J26
J72
J90
J28
J1A
J2A
J32
J52 J51 F6, T30A 480V
AV
OZONE PUMP 1
OPT. BLWR/PUMP 2
CIRC. PUMP
K1
K3K4
K6
E.GND
E.GND
J47
GR
B
W
GR
B
W
GR
B
W
J29 J23
GR
B
W
J17/26
K2
K9
J20
WW
W2
1
2
3
4
W1
Balboa
BALBOA INSTRUMENTS, INC.
GS500Z
COPYRIGHT 2006
MADE IN U.S.A.
P/N 22015_A
J60 J44
J18
1
1
1
11 11
J7 J8
EXT RLY
TST
J6
SEN A VACSEN B
J22
J43
AUX F
J18
J13
J11
J12
J19
F2
S1
SWITCHBANK A
K8 K5
C9
U4
F3A 250V
F7 F1
F10A 250V
F4, T0.3A 250V
Pb
F3
L1
N1
L2
N2
TB1
HTR2 J101 J100 HTR1
GR
B
W
J50
T1
J1
J2
J10
J57
J58
J71
J46
J25
J26
J72
J90
J28
J1A
J2A
J32
J52 J51 F6, T30A 480V
AV
OZONE PUMP 1
OPT. BLWR/PUMP 2
CIRC. PUMP
K1
K3K4
K6
E.GND
E.GND
J47
GR
B
W
GR
B
W
GR
B
W
J29 J23
GR
B
W
J17/26
K2
K9
J20
WW
W2
1
2
3
4
W1
Balboa
BALBOA INSTRUMENTS, INC.
GS500Z
COPYRIGHT 2006
MADE IN U.S.A.
P/N 22015_A
J60 J44
J18
1
1
1
11 11
J7 J8
EXT RLY
TST
J6
SEN A VACSEN B
J22
J43
AUX F
J18
J13
J11
J12
J19
F2
S1
SWITCHBANK A
K8 K5
C9
U4
F3A 250V
F7 F1
F10A 250V
F4, T0.3A 250V
Pb
F3
L1
N1
Single Service (1 x 16 Amp or 1 x 32 Amp)
This option is configured and shipped as the default.
All equipment (pumps, blower, and heater) runs on
service line L1.
Systems using only 1 DIP switch (A10) for heat disable:
For 1 x 16 Amp Service:
DIP Switch A10 must be ON.
For 1 x 32 Amp Service:
Set DIP Switch A10 such that total system amperage
draw never exceeds rated service input.
Systems using multiple DIP switches for heat disable:
Refer to system Hot Sheet DIP Switch Definition page
and set the switches shown in Table 1 such that total
system amperage draw never exceeds rated service input.
Dual Service Option (2 x 16 Amp)
The heater runs on service line L1, while all other
equipment, such as pumps and blowers, run on
service line L2.
Completely remove the white wire from J26 and J32.
Note: J32 and J25 are electrically identical.The white
wire may be attached to either terminal before removal.
Systems using only 1 DIP switch (A10) for heat disable:
DIP Switch A10 must be OFF.
Systems using multiple DIP switches for heat disable:
Refer to system Hot Sheet DIP Switch Definition page
and set both switches shown in Table 1 to ON positions.
ASMANUFACTURED

Page 9 54751_97_B
Ozone Connections
TB1
GR
B
W
J50
J57
J58
J25
J90
J28
J32
J52 J51 F6, T30A 480V
AV
OZONE PUMP 1
CIRC. PUMP
J47
GR
B
W
GR
B
W
J29 J23
W2
1
2
F4, T0.3A 250V
Audio Visual
Circ Pump
2-Spd P1
Empty
Black or Brown Line Conductor
Balboa Ozone connector configuration for 230VAC 50Hz:
L
N
Empty
White or Blue Neutral Conductor
Flat sides of sockets as shown
Not used
Line - Black or Brown conductor
Not used
Neutral - White or Blue conductor
Note: A special tool is required to remove the pins from the connector body once they are snapped in
place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

Page 10 54751_97_B
Serial Deluxe Panel Configurations
Setup 2 requires different overlays with 3 Jets buttons and no Blower.
These can be created as custom overlays.
Time Warm Blower Light
Mode/Prog
Time Warm Blower Light
Cool
Mode/Prog Jets 1 Jets 2
VL801D (Serial Deluxe)
PN 54108 with Overlay PN 10763
sConnects to Main Panel terminal J1
SETUP 1SETUP 2
BlowerTime Warm
Mode / Prog Cool Jets 1
Light
Jets 2
VL802D
PN 54528 with Overlay PN 11789
sConnects to Main Panel terminal J1