Balboa Water Group Cal Spas CS5100DV User manual

Page 1 55736-01_97_A
CS5100DV Tech Sheet
55736-01_97_A.pdf 01/21/2010
Template used: 40
6
00_S.pdf 11/172008
Cal Spas
System PN 55736-01
System Model # VSP-CS5100DV-BCAH
Software Version # 46
EPN # 3288
Base PCBA - PN 55737-01
PCB VS500DVH - PN 23928 Rev A
Base Panels
VL260 – PN 54754-03
with Overlay 12153

Page 2 55736-01_97_A
System Revision History
System PN EPN Date Requested By Changes Made
56736 3090 10.02.2009 Customer Initial release of Dual Voltage Heater Model
56736-01 3288 01.21.2010 BWG Add DIP switch to disable Pump 2

Page 3 55736-01_97_A
Additional Options
s &ULL&EATURE$OLPHIN2EMOTE
and Spa-only Dolphin Remote
s )22ECEIVER-ODULE
#ONNECTSTOTERMINAL*OR*
s -OOD%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
s &IBER%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
Power Requirements
s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX
s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX
s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX
s WIRESINCLUDINGGROUNDWIRE,INE,INE.EUTRALAND'ROUND
3EE0AGEFORADDITIONALSYSTEMCONFIGURATIONINFORMATIONBASEDONELECTRICALSERVICEPROVIDED
BALB
O
A IN
S
TRUMENT
S
, IN
C
.
VS
500
Z
P/
N 22972 REV D
MADE IN U.S.A
C
OPYRIGHT 2005
J
7
J8
J4
4
J
60
J
22
U
4
FUSE
K8
K5
J
1
A
J
1
0
J
13
J2A
EX
T
.
R
LY
AU
X.
F
S
EN. A SEN.
B
V
A
C
J
1
J
2
W
2
W3
J
12
1
2
3
2
-SPD
EXT RL
Y
J
18
Basic System Features and Functions
System Outputs
Setup 1 (As Manufactured)
s 6)NPUT0OWER
s 60UMP3PEED
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6K7"ALBOA(EATER
(EATERCANAUTOMATICALLYOPERATEUSING
K7 6!#ASREQUIRED
Setup 2
s 6)NPUT0OWER
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6K7"ALBOA(EATER
(EATERCANAUTOMATICALLYOPERATEUSING
K7 6!#ASREQUIRED
 (EATERWATTAGEISRATEDAT67HENRUNNING6TOHEATEROUTPUTISAPPROXIMATELY

Page 4 55736-01_97_A
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent
Memory for your new DIP Switch Settings changes to take effect. If you do
not reset Persistent Memory, your system may function improperly.
To reset Persistent Memory:
sPower down by disconnecting power source from spa.
s Put a jumper across J43, covering both pins. (See illustration below)
sPower up by connecting power source to spa.
sWait until “ ” is displayed on your panel.
sPower down again.
sRemove jumper from J43 (May also move to cover 1 pin only)
sPower up again.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
settings. What we refer to as Persistent Memory stores the filter settings,
the set temperature, and the heat mode.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.
Power Up Display Sequence
Upon power up, you should see the following on the display:
sThree numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if these
three numbers are , that is a VS511SZ at version 38.
sDisplayed next is: “ ” (indicating the system is configured for
a heater between 3 and 6 kW) or “ ” (indicating the system is
configured for a heater effectively* between 1 and 3 kW).
“” should appear for all VS models running at 240VAC.
“” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
function as a 1 kW heater at 120VAC.)
s“ ” will appear to signal the start of Priming Mode.
At this point, the power up sequence is complete. Refer to the Reference
Card for the VS or GS System model of your spa for information about how
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
G
C
G
C
G
C
G
C
C
G
T1
S
WIT
C
HBAN
K
A
B
ALBOA INSTRUMEN
T
S
,
INC
.
V
S500
Z
P/N 22972 REV D
MA
DE
IN
U
.
S
.
A
COPYRIGHT 2005
S1
J
6
J7
J8
J
4
4
J
6
0
J2
2
U
4
F
US
E .3A 250V
FU
S
E 20A 250V
FUSE 3A 250
V
E
.GN
D
F4
K6
K
1
K
8
K9
K
5
J
23
J46
J46
F
1
J
2
9
J
4
7
J
50
F
7
J
17
/
26
J
2
0
J
1A
J
10
J1
3
J2
A
EX
T
.
T
T
R
L
Y
L
L
TST
AUX
.
F
SE
N
.
A
S
E
N
.
B
V
AC
V
V
W1
W7
J
1
J2
W2
W3
G
C
W4
K
2
K3
F2
J
1
2
1
2
3
J
43
2-SP
D
E
XT
RLY
J1
8
SWITCHBANK A
S1
J6
E.GND
TST
J43
J43 on VS5xxZ and VS300 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.
G
C
S
WIT
C
HBAN
K
A
P
/
N 22964
_
B
MA
DE
IN
U
.
S
.A.
VS100
©
200
6
S1
K3
K
5
K4
K1
PUMP
K2
J
7
J
8
U4
T0.25
A
250
V
F2
J
23
G
C
O
Z
O
NE
J
2
9
HE
A
TER
A
A
J
9
J
2
0
T
S
T
RST
SE
N
.
ASE
N
.
B
J1
B
albo
a
F4
J
4
3
J
6
G
C
F5
,
F3A
2
50V
J
2
6
J
5
8
J
57
J50
J50
J13
J13
J12
J12
J90
J90
LIN
E
NEUTRAL
NEUTRAL
WHT
A
C
B
L
K
AC
W1
J
1
8
SWITCHBANK A
TST RST
J43J6
J43 on VS100/GS100 Series Main Board Shown.

Page 5 55736-01_97_A
G
C
G
C
G
C
G
C
R
ED A
C
W
HT A
C
BLK A
C
J
3
2
J
6
2
J
61
T1
S
WIT
C
HBANK
A
J
1
1
J
6
6
J
65
J
1
5
J
16
C
N/O
N
/C
J
2
5
J
63
J
64
J
33
J
3
4
J
36
J
3
7
J
3
5
B
ALBOA INSTRUMENTS, INC.
VS500Z
P/
N 22972 REV
D
M
ADE IN U.
S
.A
CO
PYRI
G
HT 200
5
S
1
J
6
J
7
J
8
J
44
J
6
0
J
2
2
U
4
HTR2
HTR
1
J
10
1
J
100
T
B
1
F
US
E .3A 250
V
FU
S
E 20A 250V
FUS
E 3A 250
V
E
.GN
D
F4
K6
K10
K1
K
8
K9
K5
J
2
3
J
74
J73
J46
J46
F1
J
2
9
J
47
J
5
0
F7
J17
/
26
J
20
J
1
A
J
1
0
J
13
J
2
A
E
XT.
R
LY
TST
AUX
.
F
S
EN. A
S
EN.
B
V
A
C
W
1
W
7
W1
0
J1
J2
W
2
W3
G
C
W4
K4
K2
K3
B
albo
a
F
2
J
12
1
2
3
J
43
2-
S
PD
EXT RL
Y
J
1
8
TO
R
Q
UE
R
AN
G
E
F
O
R TB1
:
27-30 IN. LB
S
.
H
O
T
BLACK
NEUTRAL
W
HITE
H
O
T
R
ED
G
C
To Safety Suction Switch
F5
C
LA
SS
G
3
0A F
US
E
1-Spd P2
J17/26 is a required device.
Black Jumper Required. Do not remove.
VS50x mode
5.5 kW Heater rated @ 240V
(Approx. 1.4kW @ 120V)
Ozone
Ozone and Circ Pump must be
the same voltage.
Do not remove Fuse F7 (20A)
12V
Light
2-Spd P1
Black jumper required. Do not remove.
Do Not Use an
Aux Freeze Sensor
with this System.
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
s 6)NPUT0OWER
s 60UMP3PEED
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6K7"ALBOA(EATER
s 6,-AIN0ANEL
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Board Connector Key
1
2
3
4
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
A6, Safety Suction
A1, Test Mode OFF A7, See Table 1
A2,
Mode changes allowed
A10, See Table 1
A5, Single Voltage Heat A9, Circ Pump Off
20
63
46
SSID # VS50x Compatible
J12 123
Memory
Reset
J43
A7, See Table 1
A5, Dual-Voltage Heat
A4, Pump 2 Enable
A3, Mini Panel

Page 6 55736-01_97_A
Base Model VS501Z
DIP Switch and Jumper Definitions
DIP Switch Key
A1 Test Mode (normally OFF)
A2 “ON” position: Standard mode only
“OFF” position: Std/Ecn/Sleep mode changes allowed
A3 “ON” position: use Mini Panel *
“OFF” position: use Digital Duplex or Light Duplex panel
A4 “ON” position: Pump 2 Disabled
“OFF” position: Pump 2 Enabled
A5 “ON” position: Dual-Voltage Heating enabled
“OFF” position: Single-voltage heating (240VAC only)
A6 Safety Suction (must be OFF)
A8 “ON” position: temperature is displayed in degrees Celsius
“OFF” position: temperature is displayed in degrees Fahrenheit
A9 "ON" position: Circ Pump act like Pump1 low-speed (filter cycle, polls)
Pump 1 is one speed
"OFF" position, no circ pump. Pump1 is two-speed
A7+A10 Control amp draw requirements (See Table 1)
Note: System is 60Hz only.
* Panels with button layout are not compatible when A3 is ON.
SSID 20 63 45
Alert:
Blower or 1-speed Pump 2 is
required, connect to J17/26.
For no Blower and no Pump 2,
use VS500Z or VS515Z.
Table 1
Number of Hi-Speed Pumps that can Run
Before Heater is Disabled (A5 OFF)
OR
Before Heater runs at 120VAC (A5 ON)
A7 A10 # of H.S.Pumps
OFF OFF 0
ON OFF 1
OFF ON 2
ON ON 3
SSID 20 63 45
WARNING:
sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
sContact Balboa if you require additional configuration pages added to this tech sheet.
A3: OFF
Panel Button Positions
Panel Button Assignments
A3:ON 1
12 34
234
1
4 2
3
1=J17/26 (Unused if A4 is ON)
2=Pump 1 3=Temp 4=Light
A
A
Jumper Key
J12 Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for VS51xZ/VS52xZ/VS5xxSZ/VS5xxDZ software.
Jumper must be on Pins 2 and 3 for VS50xZ software.
J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.

Page 7 55736-01_97_A
Configuration Notes
2 pumps – 8.0A max each = 16A
5.5 kW heater at 240V = 23A nominal
5.5 kW heater at 120V = 11.5A nominal
No A/V
On 32A service (40A breaker):
A5 ON (heater at 120V can run with both pumps on high)
A7 OFF & A10 OFF (heater at 240V cannot run with even one pump on high if other pump is on low)
On 40A service (50A breaker) or 48A service (60A breaker):
A5 ON
A7 ON & A10 ON (heater at 240V can run with all pumps on high)

Page 8 55736-01_97_A
GR
B
W
WW
F
USE 20A 250V
FUSE 3A 250V
K8 K5
J46
F1
J29
J47
J20
J1A
J10
J1
W2
W3
Circ.Pump
12V
Light
Use this slot for the leftover Red conductor
Line - Black conductor
Balboa Ozone connector configuration for 120V 60Hz
Ground (Green) conductor
Flat sides of sockets as shown
Common - Install the White conductor here for 120V ozone
Use this slot for the leftover White conductor
Line - Black conductor
Balboa Ozone connector configuration for 240V 60Hz
Ground (Green) conductor
Common - Install the Red conductor here for 240V ozone
B
G
B
G
Use this slot for the leftover conductor
Line - Black conductor
Ground (Green) conductor
Common - Red for 240V or White for 120V ozone (See W2 wire)
W2 wire determines voltage
Ozone Connections
Ozone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or
240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover
of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2
connects to White AC.
The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the
required voltage.
WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circ
pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage
is selected.
Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone
generator is likely to be configured correctly, but should be compared to the illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next
to the green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are snapped in place.
Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

Page 9 55736-01_97_A
Duplex Panel Configurations
VL260
PN 54754-03 with Overlay PN 12153
sConnects to Main Panel terminal J1
VL260
PN 55354-04 with Overlay PN 12154
sConnects to Main Panel terminal J1
SETUP 1
SETUP 1