Balcrank Lube Caddy 1200-001 Instruction Manual
Lube Caddy™
Pressurized Dispenser
Model #1200-001
In-Line Mechanical Meter Control Handle
Model #1200-002
In-Line Electronic Meter Control Handle
Model #1200-003
Non-metered
Control Handle
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB1052
Rev H 10/11
®
2
General Safety
THOROUGHLY READ AND UNDERSTAND THIS
MANUAL BEFORE INSTALLING, OPERATING, OR
SERVICING THIS EQUIPMENT.
IMPORTANT
!
Read these safety warnings
and instructions in this manual
completely, before installation
and start-up of the dispenser.
It is the responsibility of the
purchaser to retain this manual for reference. Failure
to comply with the recommendations stated in this
manual could damage the dispenser and void factory
warranty.
Splashing hazard.
Wear eye protection.
WARNING
!
WARNING
!
DANGER: Not for use with
fluids that have a flash point
below 100°F (38°C, examples:
gasoline , alcohol). Sparking could result in an
explosion which could result in death.
Caution
!
Because this pressurized dispenser controls
pressurized oil delivery, the following safety
precautions should be observed:
1) Check equipment regularly and repair or
replace worn and damaged parts. Be sure
uid connections are tight before operating this
equipment.
2) Relieve pressures built up in the system before
any lling service or repair is begun. See pressure
relief procedure, this page.
3) Never alter or modify any parts of this product;
doing so may cause damage and/or personal
injury.
WARNING
!
This unit is equipped with
a pressure relief valve. Do not
remove/modify, or tamper with the valve in any
way. Any tampering with the safety valve could
result in overpressurization which could cause an
explosion.
Technical Data
Tank Size........................................................20 gallons
Fluid Capacity.................................................16 gallons
Air Pressure Operating Range ...................... 50-100 psi
Pressure Relief Valve Setting............................. 125 psi
Air Inlet Port...................................... Standard tire valve
Fluid outlet hose ................................................ 1/2” x 6’
Estimated dispense time for
rst 8 gallons at 100 psi.................................. 4 minutes
Estimated dispense time for
13 gallons, from “full level” to “rell level”
at 100 psi........................................................ 9 minutes
Wetted parts ............................................Steel, Buna-N,
.................................... Zinc Plated Steel, Polypropylene
Dimensions.............................. 36”H x 18.25” W x 23” D
WARNING
!
Always use the following Pressure
Relief Procedure whenever filling,
shutting off, cleaning, or in any way
checking or servicing the dispenser:
1) Disconnect air source from dispenser.
2) Pull ring on pressure relief valve, hold until air
pressure gage reads 0 psi.
3) After all pressure has been relieved from dispenser,
slowly open ll cap.
WARNING
!
Tank pressure limit 100 psi.
Overpressurization can result in an
explosion.
3
Operation
1) Relieve tank pressure before removing ll cap.
Remove ll cap. ll unit with up to 16 gallons of uid
to be dispensed. Do not overll past “full” level
on sight tube.
2) Hand tighten ll cap to insure unit is pressure
tight.
3) Attach air supply to air lling valve and pressurize
unit. Do not exceed 100 psi on the air pressure
gauge.
4) The unit is now ready to dispense uid. Push or pull
the unit to the location where uid is needed.
5) Squeeze on the control handle trigger to dispense
the desired amount of uid.
6) Dispense desired amount of uid until uid reaches
“rell level”. It is recommended that the unit be
relled when the “rell level” is reached. This will
ensure that no “sputtering” will occur due to air
mixing with uid.
Product Description
The Lube Caddy™pressurized dispenser is a mobile
uid dispensing unit for lube oils and other uids. Ideal
for remote service in the eld, on the job site, quick
service inside or outside the garage, or anywhere an
air supply is not available.
This dispenser has a large 16 gallon capacity tank
which means less time will be spent stopping to rell
the tank. Its sight tube and large 2” bung port insure
easy lling. Its large rubber wheels and wide handlebar
insure easy maneuverability. It can be used with a non-
metered control handle or a metered control handle for
accurate dispensing.
The dispenser is equipped with a factory set inlet air
safety relief valve and a standard tire valve for easy air
lling. An in-line air lter (3260-038) is recommended to
prevent air line moisture from contaminating the uid.
WARNING
!
Always use the following Pressure
Relief Procedure whenever lling,
shutting off, cleaning, or in any way checking or
servicing the dispenser:
1) Disconnect air source from dispenser.
2) Point the control handle outlet into a waste
container and open trigger to relieve pressure.
3) After all pressure has been relieved from
dispenser, slowly open ll cap.
Note
!
Emergency Relief Procedure:
Grasp ring on pressure relief valve and pull, hold out
to allow pressure to bleed off.
Parts List
3
4
5
6
2
8
1
10
11
7
Item Part# Description Qty
1 831692 Tank 1
2 825221 Wheel 2
3 831384 1/4” Valve 1
4 831386 1/4” Manifold 1
5 831405 Air Gage 1
6 831383 Pressure Relief Valve 1
7 822872 Sight Tube 16”
8 831442 Cap 1
9 833089 Gasket, 2” Buna 1
10 8249-006 Hose 1
11 832446 Caster 1
Accessories not
included:
3260-038
Air Filter*
*Requires 1/4”x 2.5”
nipple (PN 806826)
9
4
SERVICE BULLETIN SB1052
Rev H 10/11
Balcrank®Corporation
115 Reems Creek Road
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
Revision Log:
Rev. A - Added caster (item 11).
Rev. B - New tank weldment (item 1)
Changed o-ring (item 9)
Rev. D - Updated Warranty Statement and changed
part number for item 11 (caster)
Rev. C - Changed handle on Model 1200-002
Rev. D - Updated Warranty
Rev. E - Updated images on cover & page 5
Rev. F - Updated metered control handle models
Rev. G - Removed obsolete part numbers & added new
part number for cap with gasket
Rev. H - Removed obsolete part numbers & added new
part numbers for machined cap & gasket
For Warranty Information Visit:
www.balcrank.com
This manual suits for next models
2
