CBS SD300BU-88 Setup guide

CBS - Carsten Daus GmbH
Friedberger Str. 35
D - 63452 Hanau (Germany)
CAGE CODE: DL161
LIQUID SOAP DISPENSER
PART NUMBER
SD300BU-88
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
Issue: A
Date: Oct 01/2010 25-40-03 Oct 01/2010

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
SD300BU-88
No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
RECORD OF REVISIONS
REV. ISSUE INSERTED REASON FOR REVISION
NO. DATE
DATE BY
A OCT 01/2010 OCT 01/2010 CBS First Issue
ROR
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
SD300BU-88
No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
RECORD OF TEMPORARY REVISIONS
TEMP
REV PAGE NUMBER ISSUE DATE BY DATE REMOVED BY
ROTR
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
SD300BU-88
No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
SERVICE BULLETIN LIST
SERVICE BULLETIN NUMBER MODIFICATION INSERTION
DATE BY
SBL
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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SD300BU-88
No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLEPAGE
DESCRIPTION AND
OPERATION
TITLE 1 OCT 01/2010
1 OCT 01/2010
RECORD OF REVISIONS
2 3 OCT 01/2010 OCT 01/2010
ROR 1 OCT 01/2010
RECORD OF TEMPORARY REVISIONS
ROTR 1 OCT 01/2010
SERVICE BULLETIN LIST
TESTING AND FAULT
ISOLATION
SBL 1 OCT 01/2010
1001 OCT 01/2010
LIST OF EFFECTIVE PAGES
DISASSEMBLY
LEP 1 OCT 01/2010
LEP 2 OCT 01/2010 3001 OCT 01/2010
CLEANING
TABLE OF CONTENTS
4001 OCT 01/2010
TOC 1 OCT 01/2010
TOC 2 OCT 01/2010 CHECK
TOC 3 OCT 01/2010
5001 OCT 01/2010
LIST OF TABLES
REPAIR
LOT 1 OCT 01/2010 6001 OCT 01/2010
LIST OF ILLUSTRATION ASSEMBLY
LOI 1 OCT 01/2010 7001 OCT 01/2010
INTRODUCTION
FITS AND CLEARANCES
INTRO 1 OCT 01/2010
INTRO 2 OCT 01/2010 8001 OCT 01/2010
INTRO 3 OCT 01/2010
INTRO 4 OCT 01/2010 LEP
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COMPONENT MAINTENANCE MANUAL
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25-40-03 Oct 01/2010
SUBJECT PAGE DATE SUBJECT PAGE DATE
SPECIAL TOOLS, FIXTURES AND REMOVAL
EQUIPMENT
12001 OCT 01/2010
9001 OCT 01/2010
INSTALLATION
ILLUSTRATED PARTS LIST
13001 OCT 01/2010
IPL-TP 10001 OCT 01/2010 13002 OCT 01/2010
INTRODUCTION SERVICING
INTRO 10001 OCT 01/2010 14001 OCT 01/2010
INTRO 10002 OCT 01/2010 14002 OCT 01/2010
INTRO 10003 OCT 01/2010
INTRO 10004 OCT 01/2010 STORAGE
15001 OCT 01/2010
NUMERICAL INDEX
NI 10001 OCT 01/2010
DETAILED PARTS LIST
DPL 10001 OCT 01/2010
10001A-0 OCT 01/2010
10001A-1 OCT 01/2010
10002A-0 OCT 01/2010
10002A-1 OCT 01/2010
10003A-0 OCT 01/2010
10003A-1 OCT 01/2010
10004A-0 OCT 01/2010
10004A-1 OCT 01/2010
SPECIAL PROCEDURES
11001 OCT 01/2010
LEP
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
TABLE OF CONTENTS
INTRODUCTION INTRO 1
1. GENERAL INTRO 1
2. MANUFACTURE INTRO 1
3. SPARES SUPPORT INTRO 1
4. LAYOUT OF MANUAL INTRO 3
5. MAINTENANCE POLICY INTRO 3
6. REVISION SERVICE INTRO 3
7. SHOP VERIFICATION INTRO 3
8. WARNING, CAUTION, NOTES INTRO 3
9. MEASUREMENT UNITS INTRO 3
10. LIST OF ABBREVIATIONS INTRO 4
DESCRIPTION AND OPERATION 1
1. GENERAL 1
2. DESCRIPTION 1
3. OPERATION 1
4. TECHNICAL DATA 1
TESTING AND FAULT ISOLATION 1001
1. GENERAL 1001
2. LIST OF POSSIBLE DEFECTS 1001
DISASSEMBLY 3001
1. GENERAL 3001
2. PROCEDURE 3001
TOC
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
CLEANING 4001
1. GENERAL 4001
2. PROCEDURE 4001
CHECK 5001
1. GENERAL 5001
REPAIR 6001
1. GENERAL 6001
ASSEMBLY 7001
1. GENERAL 7001
2. PROCEDURE 7001
FITS AND CLEARANCE 8001
1. GENERAL 8001
SPECIAL TOOLS, FIXTURES AND EQUIPMENT 9001
INTRODUCTION INTRO 10001
1. GENERAL INTRO 10001
2. MATERIAL ARRANGEMENT INTRO 10001
NUMERICAL INDEX NI 10001
DETAILED PARTS LIST DPL 10001
SPECIAL PROCEDURES 11001
1. NOT APPLICABLE 11001
REMOVAL 12001
A. PROCEDURE 12001
INSTALLATION 13001
A. LIST OF MATERIALS 13001
TOC
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COMPONENT MAINTENANCE MANUAL
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B. GENERAL 13001
C. PROCEDURE 13001
SERVICING 14001
1. REFILLING 14001
STORAGE 15001
1. GENERAL 15001
TOC
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LIST OF TABLES
TITLE TABLE PAGE
FAULT ISOLATION CHART TABLE 1001 1001
CLEANING MATERIALS TABLE 4001 4001
TORQUE VALUES TABLE 8001 8001
INSTALLATION MATERIALS TABLE 13001 13001
LOT
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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LIST OF ILLUSTRATION
TITLE FIGURE PAGE
DIMENSION OF SD300BU-88 BASE UNIT FIGURE 1 3
LIQUID SOAP DISPENSER - SD300BU-88 FIGURE 1A 10001A-0
COVER FIGURE 2A 10002A-0
HOLDER FIGURE 3A 10003A-0
SCREW ASSY FIGURE 4A 10004A-0
REMOVAL OF SD300BU-88 FIGURE 12001 12001
INSTALLATION OF SD300BU-88 FIGURE 13001 13002
REFILLING OF SOAP DISPENSER SD300BU-88 FIGURE 14001 14001
LOI
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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INTRODUCTION
1. GENERAL
This Component Maintenance Manual (CMM) contains maintenance
information and Illustrated Parts List (IPL) for the Soap Dispensers
installed in aircraft lavatories.
The information is prepared in accordance with Air Transport
requirements.
2. MANUFACTURER
The Soap Dispensers are manufactured by:
CAGE CODE: DL161
CBS - Carsten Daus GmbH
Friedberger Str. 35
D-63452 Hanau (Germany)
Telephone: [phone]
Telefax: [phone]
E-mail: [e-mail]
Internet: http://www.dauscbs.com
3. SPARES SUPPORT
The Soap Dispenser is supported by:
CAGE CODE: DL161
CBS - Carsten Daus GmbH
Friedberger Str. 35
D-63452 Hanau (Germany)
Telephone: [phone]
Telefax: [phone]
E-mail: [e-mail]
Internet: http://www.dauscbs.com
INTRO
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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SATAIR A/S
Amager Landevej 147A
DK-2770 Kastrup (Denmark)
CAGE CODE: R1120
Phone: [phone]
Fax: [phone]
AOG Phone: [phone]
SITA: CPHSA7X
[email protected] / http://www.satair.com
LEKI AVIATION A/S
Amager Landevej 278
DK-2770 Kastrup (Denmark)
CAGE CODE: R3867 and QB727
Phone: [phone]
Fax: [phone]
AOG Phone: [phone]
SITA: CPHLKCR
[email protected]om / http://www.lekiaviation.com
INTERTURBINE LOGISTIK GMBH
Kisdorfer Weg 36 - 38
D-24568 Kaltenkirchen (Germany)
CAGE CODE: C5543
Phone: [phone]
Fax: [phone]
AOG Phone: [phone]
SITA: HAMIBCR
SPEC 2000
[e-mail] / http://www.itlogistics.de
INTRO
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
4. LAYOUT OF MANUAL
This manual contains 14 chapters. The main chapters are general
description and operation followed by data for testing and fault
isolation, repair, disassembly and assembly of the Soap Dispenser. This
is followed by an Illustrated Parts List which gives detailed breakdown
information.
5. MAINTENANCE POLICY
The Component Maintenance Manual provides procedures that will enable
an approved repairer, who is unfamiliar with the component, to restore
the Soap Dispenser to a serviceable condition. These procedures are
prepared for the shop mechanic who performs work.
6. REVISION SERVICE
This manual will be updated as required by revisions. Changes to
hardware given in service bulletins will be included in this manual
with revisions. Configuration changes will be shown in the text by the
service bulletin number, i.e. pre SB- and post SB-. Procedures of
illustrations not identified by pre SB- or post SB- refers to all
configurations. In order to receive all new revisions and service
bulletins you can subscribe to an online revision service at:
http://www.dauscbs.com/en/newsletter.php
7. SHOP VERIFICATION
The procedures within this manual have been shop verified by the
manufacturer. The sections Testing, Disassembly and Assembly and
Storage were verified by actually performing the functions described in
these sections.
8. WARNING, CAUTIONS, NOTES
These adjuncts to the text are expressed by the following headings:
WARNING: WARNINGS CALL ATTENTION TO THE USE OF MATERIALS, ROCESSES,
PROCEDURES, METHODS OR LIMITS WHICH MUST BE ADHERED
PRECISELY TO AVOID DEATH OR INJURY TO PERSONS.
CAUTION: CAUTIONS CALL ATTENTION TO METHODS AND PROCEDURES WHICH
MUST BE FOLLOWED TO AVOID DAMAGE TO EQUIPMENT.
NOTE: NOTES CALL ATTENTION TO METHODS WHICH MAKE THE JOB EASIER.
9. MEASUREMENT UNITS
All the units in this manual are metric with English equivalents shown
in brackets. Units of temperature are in degree Celsius, Fahrenheit
shown in brackets. INTRO
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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10. LIST OF ABBREVIATIONS
ASSY ASSEMBLY
C CELSIUS
cm CENTIMETER
CMM COMPONENT MAINTENANCE MANUAL
DES DESCRIPTION AND OPERATION
Det DETAILS
EFF EFFECTIVE
F FAHRENHEIT
FIG FIGURE
FWD FORWARD
in INCH
IPL ILLUSTRATED PARTS LIST
kg KILOGRAMM
lb POUND
LH LEFT HAND
max. MAXIMUM
mm MILIMETER
NHA NEXT HIGHER ASSY
NO. NUMBER
REF REFERENCE
RH RIGHT HAND
SB SERVICE BULLETIN
INTRO
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COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
DESCRIPTION AND OPERATION
1. GENERAL
This section has description and operation information for the Liquid
Soap Dispenser.
2. DESCRIPTION
A. The Liquid Soap Dispenser, herein referred to as the unit, is
installed in aircraft lavatories. The unit is mounted on the
lavatory cabinet surface. The disposable soap bottle is placed
inside the unit.
B. The cover (10) and holder (20) are made of stainless steel; inside-
cover is made of ABS-plastic.
C. The Liquid Soap Dispensers consists mainly of 3 parts:
-Cover (10) allows to open and close the soap dispenser by turning
-Holder (20) which is installed through a hole in the counter top,
holds the disposable soap bottle (not included) inside and will be
closed with the cover
-Screw Assy (30) - installation kit
3. OPERATION
A. The soap dispenser holds firm a disposable liquid soap dispenser
bottle and outputs liquid soap by each manual depression of the pump
of the disposable liquid soap dispenser. Single-hand operation of
the unit is possible.
NOTE: Cleaning of the soap container must be carried out after
18 months or whenever it is obviously necessary (Ref. to
chapter CLEANING).
4. TECHNICAL DATA
A. Filling capacity
The unit can hold disposable liquid soap dispenser bottles from
different manufacturers with a filling capacity of:
-Manufacturer: CBS - Carsten Daus GmbH
A variety of disposable liquid foaming hand soap dispensers,
content 0,250 l (8.45 oz.) for approx. 360 washings
-Manufacturer: Celeste Industries Inc.
A variety of disposable liquid hand soap dispensers, content and
washings are depending on the manufacturer and are out of our
influence or responsibility. PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
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No.: 25-40-03
Issue: A
Date: Oct 01/2010
25-40-03 Oct 01/2010
-Manufacturer: various
All disposable liquid hand soap dispensers, that fits inside the
SD300BU-88.
B. Weight and Dimensions
(1) Weight Soap Dispenser Base Unit SD300BU-88 complete but
without disposable soap bottle:
SD300BU-88 0,474 kg (1.045 lb)
(2) Weight Disposable Soap Bottles/Dispensers Made by CBS -
Carsten Daus GmbH:
Liquid Foaming Hand Soaps, 250 ml 0,295 kg (0.650 lb)
(3) Dimensions of Soap Dispenser Base Unit SD300BU-88 complete but
without disposable soap bottle:
Refer to figure 1
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COMPONENT MAINTENANCE MANUAL
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DIMENSION SD300BU-88 BASE UNIT
FIGURE 1 PAGE 3

COMPONENT MAINTENANCE MANUAL
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TESTING AND FAULT ISOLATION
1. GENERAL
A. This section contains testing and fault isolation for the Liquid
Soap Dispenser.
B. The procedures given below must be completed if a failure is found
with Liquid Soap Dispenser during use, or to make sure that the unit
is serviceable before it is put into or put back into service.
C. Carry out all procedures in a clean area to avoid scratches or other
damages of any part.
D. Numbers in parenthesis following item names in the procedures refer
to the figures and item numbers in page-block 10001, ILLUSTRATED
PARTS LIST.
E. Make a visual inspection of the Liquid Soap Dispenser as detailed in
page-block 5001, CHECK.
2. LIST OF POSSIBLE DEFECTS
NOTE: Ensure that soap bottle is filled. If the unit does not
discharge any soap and defects listed below are not
determinable, replace soap bottle (Refer to chapter SERVICING).
FAULT PROBABLE CAUSE CORRECTION ACTION
NO, OR INSUFFICIENT
SOAP DISCHARGE
UNIT CAN NOT BE CLOSED
A. PUMP OF THE
DISPOSABLE SOAP
BOTTLE MIGHT BE
LOOSE OR BROKEN
B. COVER IS BROKEN
C. HOLDER IS BROKEN
D. DISPOSABLE SOAP
BOTTLE IS TOO LARGE
- CHECK CONNECTION
BETWEEN PUMP AND
BOTTLE; IF FAULT
CONSIST REPLACE
FAILING BOTTLE WITH A
NEW ONE
- REPLACE COVER
- REPLACE HOLDER
- REPLACE DISPOSABLE
SOAP DISPENSER BOTTLE
WITH A NEW SOAP
DISPENSER BOTTLE WITH
THE CORRECT SIZE
FAULT ISOLATION CHART
TABLE 1001
PAGE 1001

COMPONENT MAINTENANCE MANUAL
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DISASSEMBLY
1. GENERAL
A. The disassembly of the Soap Dispenser Base Unit is necessary to
replace a part, to carry out repairs, or to overhaul the Soap
Dispenser Base Unit.
NOTE: The degree of disassembly carried out shall not be more than
necessary. For identification of damage or function failures
refer to the chapters CHECK and TESTING AND FAULT ISOLATION.
2. PROCEDURE
Disassembly of SD300BU-88 (Ref. IPL, Fig. 1A to 4A)
(1) Remove cover (10) by turning it counter clockwise from holder
approx. 5mm (20).
(2) Remove disposable soap bottle if any inside the holder (20).
NOTE: For procedure refer to chapter SERVICING.
(3) Disassembly of Screw Assy (Ref. IPL, Fig. 4A)
(a) Remove nut (70) from screw (40).
(b) Separate nut (70), metal washer (60), rubber washer (50)
and screw (40) from holder (20).
PAGE 3001