Balcrank LION HP 1151-022 Instruction Manual

Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB1084
Revison B 11/14
LION HP® STUB PUMP
BULK GREASE DISPENSING OUTFIT
MODEL #1151-022
®

Installation
1. Remove pump from box & move into position. Remove the white cap from the end of the discharge pipe of the GOLD
Flexi-Bag. Conrm that the gasket between the cap and the discharge pipe was removed with the cap. Locate the black plastic
coupling adapter that was provided with the GOLD Dispensing Unit. Conrm that a gasket is in place inside the threaded end
of this adapter, and afx it to the threaded end of the discharge pipe. Insert the pump tube through the adapter and into the
discharge pipe until the coupling on the pump mates with the adapter. With the lever arms of the coupler clamp positioned
as shown in Figure 1, snap the lever arms shut. Looking at the end cap of the pump, the uid outlet should be positioned to
the left and the air inlet should be positioned to the right.
Figure 1
2. If needed, loosen Lifting Eye on pump cap 1/4 turn to reposition side support (item 8). Re-tighten to 40 ft-lbs. To adjust
height of side support, loosen nuts on the side support assembly to extend support foot to suitable position, then re-tighten
nuts.
Fluid Outlet
Air Inlet
Note: Use appropriate pipe sealant such as teon tape on all threaded connections in steps 3 & 4.
3. Mount Filter-Regulator/Lubricator (FR/L) onto convenient xed location near pump. Attach air hose provided by customer
from FR/L to pump as shown in gure 3.
4. Attach customer provided outlet hose to the grease output port of the pump.
Push Pump
Into discharge
Pipe
8
Pump Cap
Lifting Eye
Support Foot
CAUTION: Always read and follow grease
manufacturers' recommendations regarding
proper use of protective eye wear, clothing
and respirators.
!
General Safety WARNING
!
Thoroughly read and understand this manual and the
pump manual before installing, operating or servicing the
described products.
The Lion HP®50:1 pump (1150-018) develops
7500 psi (517 Bar) maximum working pressure
at 150 psi (10.3 Bar) maximum inlet air pressure
and stall conditions. Be sure that any components
or accessories used in the system are rated to
withstand this pressure. To estimate uid output
pressure at stall conditions, multiply the ratio of
the pump by the air pressure being used.
EXAMPLE: 50:1 Pump Ratio x 100 psi air
pressure = 5000 psi uid pressure at stall.
Figure 2
2

Parts List
LION HP® Stub Pump Outt
Model #1151-022
Item Part
Number Decription Qty
1 1150-018 Pump, Lion HP, Tote Stub 1
2832161 Coupler 1
3 832162 Seal, Coupler 1
4 805824 Screw, 3/8-16 x 1” 4
53260-036 F/R, Autodrain, 1/2” 1
6 3230-004 Ball Valve, 1/2” 1
73270-043 Hex Nipple, 1/2”, NPT 2
8832258 Side Support Assembly 1
3
4
2
1/2” NPT
Threads
1/2” NPT
Threads
Figure 3
8
1
423
5
7
6
3

4
Balcrank®Corporation
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
SERVICE BULLETIN SB1084
Revision B 11/14
Revision Log:
Rev. A - Release
Rev. B - Corrected part number for item 5 on page 3 and
updated warranty information
For Warranty Information Visit
www.balcrank.com