Baldor KPD007 Installation instructions

HMI Operator Panel
Installation & Operating Manual
2/02 MN1272

Table of Contents
Table of Contents iMN1272
Section 1
Product Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
Receiving and Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving & Inspection 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location Considerations 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+24VDC Power Connections 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer Port 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232/485 Port 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CANopen Port 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Protector 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Software on your PC 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum system requirements 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Host Communications Setup 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Settings 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel Setup 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Start 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Start-Up 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Off Checks 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power On Checks 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communications Module 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
Operation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Replacement 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Check at Power OFF 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Touchscreen Calibration 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change Modes 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CANopen Module 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6
Specifications & Product Data 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ii Table of Contents MN1272

Section 1
Product Overview
Product Overview 1-1MN1272
Copyright Baldor 2000. All rights reserved.
This manual is copyrighted and all rights are reserved. This document may not, in
whole or in part, be copied or reproduced in any form without the prior written
consent of Baldor.
Baldor makes no representations or warranties with respect to the contents hereof
and specifically disclaims any implied warranties of fitness for any particular
purpose. The information in this document is subject to change without notice.
Baldor assumes no responsibility for any errors that may appear in this document.
Microsoft and MS–DOS are registered trademarks, and Windows is a trademark of
Microsoft Corporation.
UL and cUL are registered trademarks of Underwriters Laboratories.
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will repair or
replace without charge controls and accessories which our examination proves to be
defective in material or workmanship. This warranty is valid if the unit has not been
tampered with by unauthorized persons, misused, abused, or improperly installed and
has been used in accordance with the instructions and/or ratings supplied. This warranty
is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be
held responsible for any expense (including installation and removal), inconvenience, or
consequential damage, including injury to any person or property caused by items of our
manufacture or sale. (Some states do not allow exclusion or limitation of incidental or
consequential damages, so the above exclusion may not apply.) In any event, BALDOR’s
total liability, under all circumstances, shall not exceed the full purchase price of the
control. Claims for purchase price refunds, repairs, or replacements must be referred to
BALDOR with all pertinent data as to the defect, the date purchased, the task performed
by the control, and the problem encountered. No liability is assumed for expendable items
such as fuses.
Goods may be returned only with written notification including a BALDOR Return
Authorization Number and any return shipments must be prepaid.

1-2 Product Overview MN1272
PRECAUTIONS: Classifications of cautionary statements.
WARNING: Indicates a potentially hazardous situation which, if not avoided,
could result in injury or death.
Caution: Indicates a potentially hazardous situation which, if not avoided,
could result in damage to property.
WARNING: Danger of explosion if battery is incorrectly replaced. Replace only with
the same or equivalent type recommended by the manufacturer. Dispose
of used batteries according to the manufacturer’s instructions.
WARNING: Do not touch any circuit board, power device or electrical connection
before you first ensure that power has been disconnected and there is no
voltage present from this equipment or other equipment to which it is
connected. Electrical shock can cause serious or fatal injury.
WARNING: Be sure that you are completely familiar with the safe operation of this
equipment. This equipment may be connected to other machines that
have rotating parts or parts that are controlled by this equipment.
Improper use can cause serious or fatal injury.
WARNING: Be sure all wiring complies with the National Electrical Code and all
regional and local codes or CE Compliance. Improper wiring may cause a
hazardous condition.
WARNING: Be sure the system is properly grounded before applying power. Do not
apply AC power before you ensure that grounds are connected. Electrical
shock can cause serious or fatal injury.
Caution: The safe integration of the drive into a machine system is the
responsibility of the machine designer. Be sure to comply with the local
safety requirements at the place where the machine is to be used. In
Europe this is the Machinery Directive, the ElectroMagnetic Compatibility
Directive and the Low Voltage Directive. In the United States this is the
National Electrical code and local codes.
Caution: Electrical components can be damaged by static electricity. Use ESD
(electro-static discharge) procedures when handling this control.

Section 2
Receiving and Installation
Receiving & Installation 2-1MN1272
Receiving & Inspection Baldor products are thoroughly tested at the factory and carefully
packaged for shipment. When you receive your shipment, there are several things
you should do immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier.
2. Remove the product(s) from the shipping container and remove all
packing materials. The container and packing materials may be retained
for future shipment.
3. Verify that the part number(s) are the same as the part number(s) listed
on your purchase order.
4. Inspect for external physical damage that may have been sustained
during shipment and report any damage immediately to the commercial
carrier.
5. If the product is to be stored for several weeks before use, be sure that it
is stored in a location that conforms to published storage humidity and
temperature specifications stated in Section 6.
Location Considerations The location of the control is important. Installation should be in an area
that is protected from direct sunlight, corrosives, harmful gases or liquids, dust,
metallic particles, and vibration. Exposure to these can reduce the operating life.
Mechanical Installation
The HMI Panel is designed to be installed in an enclosure opening. The opening
size requirements are specified in Section 6 of this manual.
1. Determine the correct hole size for your panel.
2. Locate and cut the “Cutout”in your enclosure. Be sure the edges of the
cutout are straight and debur any sharp edges.
3. Apply Thin gasket: (Figure 2-1 and Figure 2-2). The gasket should be
applied around the cutout. The gasket should be applied starting at the
middle of the lower side being careful to keep it straight. The two ends
of the gasket should meet without overlap.
Note: Each time the panel is removed, the gasket should be replaced.
Figure 2-1 Application of Gaskets
CUT–OUT
Thick Gasket
Thin Gasket

2-2 Receiving & Installation MN1272
4. Apply Thick gasket: (Figure 2-1 and Figure 2-2). The gasket should
be applied on the operator panel just behind the bezel. The gasket
should be applied starting from the 1/3 of the lower side being careful to
keep it straight. The two ends of the gasket should meet without
overlap.
Note: Each time the panel is removed, the gasket should be replaced.
Figure 2-2 Mounting the Panel
Cutout
HMI Panel
Thick
Gasket
Thin
Gasket
5. Secure the panel to the enclosure using the mounting hardware provided
Finger tighten each clamp until all clamps are installed. See Figure 2-3.
Figure 2-3 Panel Hardware
Enclosure
Surface
Recessed
Area
View from
Inside Enclosure
Recessed
Area
ÉÉÉÉÉ
ÉÉÉÉÉ
ÉÉÉÉÉ
Ç
Ç
Ç
Panel
Recessed
Area
Gaskets
Enclosure Plastic Shoe Machine Screw
Clamp
6. Carefully tighten each clamp until the gaskets are slightly compressed.
Do not overtighten (do not flatten the gaskets).

Receiving & Installation 2-3MN1272
+24VDC Power Connections All interconnection wires between the control, AC power source,
motor, host control and any operator interface stations should be in metal
conduits. Use listed push on connectors that are of appropriate size for wire
gauge being used. Connectors are to be installed using crimp tool specified by the
manufacturer of the connector. Only class 1 wiring should be used.
The power supply connections are shown in the Figure 2-4.
Figure 2-4 Power supply terminal block
Modular Connector
123
123
Panel 1 –L+ (+24VDC Input)
2 –M (Common L–)
3 –Chassis Ground
Torque modular connector screws
to 0.5lb–in (0.6Nm).
Use
Push on
Terminal
Note: Ensure that the power supply has enough power capacity for panel
operation.
The panel must always be grounded to protection earth (PE). Grounding helps
limit the effects of noise due to electromagnetic interference on the control system.
Earth connection is made using a push on crimp terminal (Figure 2-4). The
terminal is located near the power supply terminal block. Also connect terminal 3
(Chassis Ground) on the power supply terminal block to ground.
Printer Port A serial printer can be attached to the Printer Port, Figure 2-8 if port is installed
(not available for KPD007). The communication parameters for the printer are
defined by the application program (project file). The printer port connector is a 15
pin D sub type. Use Baldor RS232 cable, CBL034–501 (9.8 ft, 3m); Gender
Changer, OPT033–501.
Figure 2-5 Printer Connections
Null Modem Cable Connections
HMI Panel
(DCE)
15Pin
Computer
COM
Port
(DTE)
9 Pin
RXD –2
TXD –3
GND –5
2 –RXD
3 –TXD
5 –GND
Printer Port
Frame Ground –1
RTS –10
CTS –11
8 –RTS
7 –CTS

2-4 Receiving & Installation MN1272
RS232/485 Port The RS232/485 Port (Figure 2-8) is used to communicate with the COM port of the
PC during setup and programming. The Port is used to communicate with the
controller using RS–232, RS–422, RS–485 or Current Loop (20 mA) operation.
The connection method determines the communication mode, Figures 2-6 and
2-7. The RS232/485 Port connector is a 15 pin D sub type.
Use Baldor RS232 cable, CBL034–501 (9.8 ft, 3m); Gender Changer,
OPT033–501.
Table 2-1 Port connector and pin assignment
Pin Description
1Frame Ground
2 RXD
3 TXD
4+5 V output (Max 100mA)
5 GND
6 CHA–
7 CHB–
8TX+ 20 mA
9TX–20 mA
10 RTS
11 CTS
12 RX+ 20 mA
13 RX–20 mA
14 CHA+
15 CHB+
Use a null modem cable to connect the panel to a PC for programming, Figure
2-6. The COM port connector is a DB 9 pin female.
Figure 2-6 RS232 Connections
Null Modem Cable Connections
HMI Panel
(DCE)
Computer
COM
Port
(DTE)
RXD –2
TXD –3
GND –5
2 –RXD
3 –TXD
5 –GND
Frame Ground –1
RTS –10
CTS –11
8 –RTS
7 –CTS
232/485 Port
Figure 2-7 RS485 Connections
Twisted Pair Cable Connections
HMI Panel
(DCE)
Computer
COM
Port
(DTE)
TX+ –14
TX––6
RX+ –15
1 –RX+
6 –RX–
4 –TX+
Frame Ground –1
RX––7
Ground –5
9 –TX–
5 –Ground
232/485 Port

Receiving & Installation 2-5MN1272
CANopen Port The CANopen Port is a communication port specially designed for CANopen
communication. The CANopen Port connector is a 9 pin D sub type.
The procedure to mount the communication modules is the following:
1. Turn off the unit and disconnect input power cable.
2. Remove the 2 screws (‘A’in Figure 2-8) holding the rear cover.
3. Remove the cover.
4. Plug the module into the red connectors (‘C’in Figure 2-8).
Be sure the connectors are locked.
5. Install the cover and the 2 screws ‘A’.
6. Install the label shipped with the module in the area ‘B’in Figure 2-8.
Figure 2-8 Installing the Communication Module
A
C
B
CANopen Port
RS232/485 Port Printer Port
A
Table 2-2 CANopen Port connector and pin assignment
Pin Description
1 Reserved
2 CAN–
3 Reserved
4 Reserved
5Shield (RC)
6 Ground
7 CAN+
8 Reserved
9 +5VDC
Battery Protector For panels with a battery, be sure to remove the red plastic insulator labeled
“Remove, Battery Protection”. This is an insulator that prevents battery depletion
during shipment and storage.