Evolution IQ plus 800 User manual

42100
IQ plus
®
800/810
Digital Weight Indicators
Version 3.1
Installation Manual
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Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 3.1, November 2002
Contents
About this Manual.................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Optional Features ............................................................................................................................... 2
1.2 Front Panel Keys and Annunciators.................................................................................................... 3
2.0 Installation................................................................................................................................... 6
2.1 Power Connections............................................................................................................................ 6
2.2 Board Connections............................................................................................................................. 6
2.3 Board Diagrams ................................................................................................................................. 8
2.4 Load Cell Wiring ................................................................................................................................. 8
2.5 Serial Communications Wiring ............................................................................................................ 9
2.6 Digital I/O Wiring................................................................................................................................. 9
2.7 Wall- and Panel-Mounting................................................................................................................. 10
2.7.1 IQ plus 810 Panel Mount Kit..................................................................................................................... 10
2.7.2 IQ plus 810 Wall Mount Kit....................................................................................................................... 11
2.7.3 IQ plus 810 SS and HE Model Wall Mounting........................................................................................... 11
2.7.4 IQ plus 800 Panel Mount Kit..................................................................................................................... 12
2.8 Battery Replacement........................................................................................................................ 12
3.0 Configuration.............................................................................................................................. 13
3.1 Configuration Methods ..................................................................................................................... 13
3.1.1 Revolution Configuration .......................................................................................................................... 13
3.1.2 EDP Command Configuration .................................................................................................................. 14
3.1.3 Front Panel Configuration......................................................................................................................... 14
3.2 Menu Structures and Parameter Descriptions................................................................................... 15
3.2.1 Configuration Menu.................................................................................................................................. 15
3.2.2 Set Analog Menu...................................................................................................................................... 19
3.2.3 Format Menu............................................................................................................................................ 20
3.2.4 Setpoints Menu........................................................................................................................................ 23
3.2.5 Serial Menu.............................................................................................................................................. 30
3.2.6 Print Format Menu ................................................................................................................................... 33
3.2.7 Digital Input Menu .................................................................................................................................... 34
3.2.8 Analog Output Menu................................................................................................................................ 35
3.2.9 Bar Graph Menu ...................................................................................................................................... 36
3.2.10 Calibration Menu..................................................................................................................................... 37
3.2.11 Version Menu.......................................................................................................................................... 37
4.0 Calibration.................................................................................................................................. 38
4.1 Front Panel Calibration...................................................................................................................... 38
4.2 EDP Command Calibration............................................................................................................... 40
4.3 Revolution
™
Calibration.................................................................................................................... 40
4.4 Adjusting Final Calibration................................................................................................................. 40
5.0 Operating Modes........................................................................................................................ 41
5.1 Setup Mode ..................................................................................................................................... 41
5.2 Normal Mode ................................................................................................................................... 41
5.2.1 Push-Button Tares................................................................................................................................... 41
5.2.2 Keyed Tares............................................................................................................................................. 41
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.rlws.com or obtained by
calling 715-234-9171 and asking for the training department.
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ii IQ plus 800/810 Installation Manual
5.3 Truck Modes.................................................................................................................................... 41
5.3.1 Using the Truck Modes............................................................................................................................ 42
5.3.2 Single-Transaction Tare Weights and IDs................................................................................................. 43
5.3.3 Multiple Scales......................................................................................................................................... 43
5.4 Individual Scale Setup....................................................................................................................... 43
5.5 Using the TOTAL Channel ................................................................................................................ 43
6.0 EDP Commands.......................................................................................................................... 45
6.1 The EDP Command Set ................................................................................................................... 45
6.1.1 Key Press Commands.............................................................................................................................. 45
6.1.2 Reporting Commands.............................................................................................................................. 46
6.1.3 Special Function Commands.................................................................................................................... 46
6.1.4 Parameter Setting Commands................................................................................................................. 46
6.1.5 Transmit Weight Data Commands............................................................................................................ 50
6.1.6 Batching Control Commands................................................................................................................... 50
6.2 Saving and Transferring Data............................................................................................................ 52
6.2.1 Printing Configuration and Setpoint Data.................................................................................................. 52
6.2.2 Saving Indicator Data to a Personal Computer......................................................................................... 52
6.2.3 Downloading Configuration Data from PC to Indicator.............................................................................. 53
6.2.4 Transferring Configuration Data from One Indicator to Another................................................................. 53
7.0 Print Formatting......................................................................................................................... 54
7.1 Customizing Print Formats................................................................................................................ 54
7.1.1 Using the EDP Port .................................................................................................................................. 54
7.1.2 Using the Front Panel............................................................................................................................... 55
7.1.3 Using Revolution ...................................................................................................................................... 55
7.2 Ticket Formats.................................................................................................................................. 56
7.2.1 Gross/Net Demand Ticket Format............................................................................................................ 56
7.2.2 Truck Weigh-in and Weigh-out Tickets..................................................................................................... 57
7.2.3 Setpoint Push Print Ticket........................................................................................................................ 57
7.3 Extended Print Format Commands................................................................................................... 58
7.4 Resetting ID, Consecutive Number, and Accumulator Values for Print Commands........................... 58
8.0 Setpoints and Batch Processing................................................................................................ 59
8.1 Using Continuous Setpoints ............................................................................................................. 61
8.2 Using Batch Setpoints...................................................................................................................... 61
8.3 Front Panel Preact Value Access...................................................................................................... 62
8.4 Setpoint Names................................................................................................................................ 62
8.4.1 Defining Setpoint Names.......................................................................................................................... 63
8.4.2 Assigning Names to Setpoints.................................................................................................................. 63
9.0 Optional and Advanced Features............................................................................................... 64
9.1 Accumulate Function........................................................................................................................ 64
9.1.1 Front Panel Access .................................................................................................................................. 64
9.1.2 Setpoint Access....................................................................................................................................... 65
9.2 Rate of Change Function.................................................................................................................. 65
9.3 Peak Hold Function.......................................................................................................................... 66
9.4 Passwords ....................................................................................................................................... 67
9.5 Supervisor Setup Switch................................................................................................................... 67
9.6 Batching Switch ............................................................................................................................... 68
9.7 Bar Graph......................................................................................................................................... 69
9.8 Expanded Serial Communications.................................................................................................... 71
9.8.1 Duplex 20 mA Current Loop..................................................................................................................... 71
9.8.2 RS-485 Communications......................................................................................................................... 71
9.9 IQ plus 810 Expansion Board........................................................................................................... 71
9.10 Remote Keyboard........................................................................................................................... 73
9.11 Analog Output................................................................................................................................. 73
9.12 Multiple Scale Inputs....................................................................................................................... 76
9.13 2- and 4-Channel Relay Boards (IQ plus 800).................................................................................. 76
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iii
9.13.1 2-Channel Relay Board............................................................................................................................ 77
9.13.2 4-Channel Relay Board............................................................................................................................ 77
9.14 Setpoint Digital Output Expander.................................................................................................... 78
9.15 IQ plus 810 4- and 16-Channel Relay Racks................................................................................... 79
9.16 Jetpak™ High Speed Option.......................................................................................................... 82
9.17 Allen-Bradley Remote I/O Interface ................................................................................................. 83
9.18 Profibus Indicator Interface ............................................................................................................. 83
9.19 Dual Range Option ......................................................................................................................... 83
10.0 Appendix.................................................................................................................................... 84
10.1 Error Messages............................................................................................................................... 84
10.2 ASCII Character Chart .................................................................................................................... 85
10.3 Data Formats.................................................................................................................................. 87
10.3.1 Continuous Output Serial Data Format..................................................................................................... 87
10.3.2 Demand Output Serial Data Format......................................................................................................... 87
10.3.3 RS-485 Data Formats.............................................................................................................................. 87
10.4 Conversion Factors for Secondary Units......................................................................................... 88
10.5 Filtering........................................................................................................................................... 89
10.5.1 Analog Filtering........................................................................................................................................ 89
10.5.2 Digital Filtering ......................................................................................................................................... 89
10.6 Software Revision History ............................................................................................................... 90
10.7 Specifications ................................................................................................................................. 91
IQ plus 800/810 Limited Warranty......................................................................................................... 93
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iv IQ plus 800/810 Installation Manual
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Introduction 1
About this Manual
This manual is intended for use by service technicians
responsible for installing and servicing the IQ plus
®
800/810 digital weight indicators. This manual applies
to Version 3.1 software for the IQ plus 800/810
indicators. See Section 10.6 on page 90 for a summary
of software changes included in Version 3.1.
This manual is organized so that you can learn about
the basic installation and standard operations first,
then find more detailed information about specific
optional features in later sections.
The configuration menu charts include parameter
choices for both the standard and optional features.
When configuring the IQ plus 800 or 810, you can
ignore the settings for parameters dealing with options
not installed on your indicator; settings chosen for
non-installed options are ignored.
Most procedures described in this
manual require work inside the indicator
enclosure. These procedures are to be
performed by qualified service
personnel only.
Authorized distributors and their
employees can view or download this
manual from the Rice Lake Weighing
Systems distributor site at
www.rlws.com
.
If you are upgrading to Version 3.1 or are
familiar with prior releases of the IQ plus
800/810 software, please note the
following changes before using the
software:
The digital output of continuous setpoints using the
TRIP parameter with INBAND or OUTBAND specified
is reversed in this release. Existing setpoints using
these values must be redefined for use with Version
3.1.
When the indicator is placed in setup mode:
•Analog outputs are set off (0 VDC or 0 mA)
•Batching stops automatically
When the indicator is returned to operating mode, the
interrupted batch must be manually restarted.
The BATSTRT digital input no longer requires an
active BATRUN digital input to start and run a
batch sequence. If no digital input is assigned to
BATRUN, batching proceeds as if BATRUN were
always on. See Section 3.2.7 on page 34 for
more information.
1.0 Introduction
For basic weighing applications, the IQ plus 800 and
IQ plus 810 have more useful standard features than
any other digital indicator currently available. For
more complex weighing applications, the IQ plus 800/
810 series indicators are expandable, programmable,
process controllers with an impressive array of
options.
The economical IQ plus 800 indicator is available in a
compact stainless steel enclosure. It carries all the
features of the standard IQ plus 800/810 indicators,
but its compact enclosure size will not accept all the
expansion options of the larger 810 enclosures.
The IQ plus 810 is available in desktop, stainless steel
batching (SS), and hostile environment batching (HE)
models. The 800 and all 810 models are
NTEP-certified for Class III and Class IIIL at 10,000
divisions. The 800 stainless steel, 810 SS and HE
models are certified for NEMA 4X washdown
applications.
Warning
Warning
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2 IQ plus 800/810 Installation Manual
1.1 Optional Features
Table 1-1 lists some of the optional features available for the IQ plus 800/810 indicators, including references to
pages in this manual for more information. See page 10 for information about wall- and panel-mounting options.
Figure 1-1. IQ plus 800/810 Front Panel
Figure 1-2. IQ plus 810 HE Front Panel
Option Option PN Model See Page
Rate of Change Function 19359 All 65
Peak Hold Function 19360 All 66
Passwords 30547 All 67
Supervisor Setup Switch 19375 All 67
Batching Switch 19369 All 68
Bar Graph 19363 All 69
Duplex 20 mA Current Loop 19374 All 71
RS-485 Communications 19372 All 71
Dual Channel Load Cell Expansion Board for 800/810 desktop model 40386 800/810 71
Dual-Channel Load Cell Expansion Board for wall mount models) 67595 810 HE/SS 71
Remote Keyboard Input Expansion Board 40385 800/810 73
Analog Output 19357 All 73
2-Channel Relay Rack (Internal) 30549 800 77
4-Channel Relay Rack (Internal) 36080 800 77
Setpoint Digital Output Expansion Board 19362 All 78
4-Channel Relay Rack (External) 19365 All 79
16-Channel Relay Rack (External) 19373 All 79
Jetpak™ High Speed Option various All 82
Allen Bradley Remote I/O Interface (External) 35888 All 83
Profibus Interface (External) 49974 All 83
Dual Range Option 61138 All 83
Table 1-1. IQ plus 800/810 Optional Features
Scale 1
Scale 2
Scale 3
Scale 4
123
456
789
0
DISP
ACCUM
NEW
I.D.
SCALE
#
Lb
Kg
ROC
Accum
ENTER
DISP
ROC
ZERO PRINTUNITSTAREG/N
SET
POINT
CLEAR
DISP
TARE
TIME/
DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NEW I.D.DISP ACCUM
SCALE #DISP R.O.C.
SET POINTDISP TARE
CLEARTIME/DATE
ZERO GROSS/NET TARE UNITS PRINT
123
456
789
• 0
ENTER
SCALE 1
SCALE 2
SCALE 3
SCALE 4
Lb
Kg
ROC
ACCUM
10 11 12 13 14 15 163 4 5 6 7 8 91 2
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Introduction 3
1.2 Front Panel Keys and Annunciators
The following section describes the front panel keys, annunciators, and display functions of the IQ plus 800/810
indicators.
Numeric keypad
The numeric keypad is used to enter numeric values, such as tare weights and ID
numbers. Normally, you key a number, and then press
ENTER
and/or a function
key. Each digit appears on the display screen as entered. If you key a number and
don’t press
ENTER
and/or a function key within several seconds, the display
reverts to the previous mode and the number is ignored.
If you make a mistake entering a number, press
CLEAR
to erase a single digit.
Continue pressing
CLEAR
to erase the remaining digits as necessary.
If you key a number and press
G/N
before pressing
ENTER
, the number is erased
and the display returns to normal mode.
ZERO
Resets the scale gross weight to zero. The
ZERO
key cannot be used when the
scale is in motion or when the displayed weight value is outside of the
configured zero range.
G/N
Toggles between Gross and Net display modes. In Net mode, the display shows
net weight and the
NET
annunciator lights. In Gross mode, the display shows
gross weight and the
G
annunciator lights.
Also, you can use
G/N
to revert to normal weighing mode if in another mode.
TARE
Captures the current gross weight as a tare value and switches to net mode. The
gross weight must be positive and the scale at standstill to perform a tare
operation.
Tare values can also be entered using the numeric keypad, then pressing
TARE
,
or by sending commands to the EDP port
The T and rhombus appear on the display when a tare is in the system. The pT
and rhombus indicates a manually entered (keyed) tare.
UNITS
Toggles the display between the primary and secondary units. Although the
standard label shows pounds and kilograms, other units can be defined in the
configuration menus. See the description of the LED annunciators on page 5 for
more information.
PRINT
In normal mode and with the scale at standstill, pressing the
PRINT
key sends
data to the serial port. See Section 7.0 on page 54 for information about creating
custom print formats.
123
456
789
0
ENTER
ZERO
G/N
TARE
UNITS
PRINT
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4 IQ plus 800/810 Installation Manual
DISP TARE
In the normal weighing mode,
DISP TARE
displays the current weight in the tare register, if
any, and lights the
T
annunciator.
In the truck in/out mode, key in a truck ID number and press
DISP TARE
. If the ID is not found,
NO ID
appears on the display. If the ID is found, press
ENTER
to display the stored weight
value. If you press
CLEAR
, the display prompts
CLR ID?
; press
CLEAR
again to clear the stored
truck ID.
In the Truck In/Out mode, press
DISP TARE
repeatedly to scroll through the stored IDs.
TIME/DATE
Press once to display the date, press again to display the time.
You can enter new values for the date and time while they appear in the display by typing the
new value and pressing ENTER . Use the 24-hour format to enter time values.
DISP ACCUM
Displays the current weight from the accumulator register and sequentially lights the
accumulator annunciators. Press repeatedly to scroll through all five accumulators or enter an
accumulator number (0–4) and press
DISP ACCUM
.
If you press
CLEAR
, the display prompts
CLR AC?.
Press
CLEAR
again to clear the accumulate
register.
DISP ROC
Displays the rate of change for weight data on the current scale channel. The ROC value is
expressed as the change in weight during a specific period of time, such as lb/min or Kg/hour.
The
DISP ROC
key functions only if the rate of change feature is installed; the ROC
annunciator lights when the rate of change feature is active.
NEW ID
In the truck in/out mode,
NEW ID lets you enter a new truck ID number. Key in a number with
the numeric keys and press NEW ID to save. When a truck is on the scale, you can use NEW ID
to enter the new ID number, save the tare, and print a weigh-in ticket, all in one step.Also, you
can use NEW ID to enter an ID number not associated with the truck program or weight storage.
See Section 5.3 on page 41 for information about using the truck modes.
SCALE #
Selects an individual scale channel or total channel for display.
The scale number LED annunciator lights to show which scale weight is displayed. If sources
are totaled, more than one LED is lit. The SCALE # key functions only if more than one input
channel is enabled and selected.
DISP
TARE
TIME/
DATE
DISP
ACCUM
DISP
ROC
NEW
I.D.
SCALE
#
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Introduction 5
SETPOINT
Press to show defined setpoint values. When you first press this key, the display shows SP 1 for
two seconds, then switches to show the setpoint value. Each time you press SETPOINT, the
next defined setpoint is shown.
You can change the setpoint value by keying in a number and pressing ENTER. To turn off a
setpoint, press CLEAR. The message OFF appears on the display for disabled setpoints.
NOTE: In Version 3.1, you can reactivate setpoints that have been turned off at the front panel.
Press the SETPOINT key to show the OFF status for the setpoint, then press ENTER to turn the
setpoint back on.
If you make an error when keying in a value, press CLEAR to erase individual digits. To return
to normal mode, press G/N or wait for the display to switch back.
You can use the SETPOINT key to view or change preact values from the front panel during the
normal mode. See Section 8.3 on page 62 for more information using the SETPOINT key to
access preact values.
See Section 8.4 on page 62 for more information about naming setpoints.
CLEAR
Erases digits entered from the keyboard or clears special function values.
• In the SETPOINT function, CLEAR disables setpoints or erases individual digits.
•In the DISP ACCUM function, with the current accumulator value displayed, press CLEAR
to display the prompt CLR ACn (where nis the accumulator number, 0–4). Press CLEAR a
second time to clear the accumulator.
•In the DISP TARE function with the current tare value displayed, press CLEAR to display
the prompt CLR TR?. Press CLEAR a second time to clear the tare register.
•In the DISP TARE function (truck in/out mode), CLEAR erases truck IDs, as well as tare
values.
LED Annunciators
The LED annunciators provide status information about the indicator.
The LEDs on the left side of the display indicate the display units and whether the value
displayed is a rate of change or accumulator value. The Lb and Kg (Units) LEDs function as
follows:
• If the displayed weight is in pounds, the Lb LED is lit; if kilograms, the Kg LED is lit.
•If the primary unit of weight is pounds, the Kg LED is lit for secondary units—or, if the
primary unit is kilograms, the Lb LED is lit for secondary units, unless the secondary unit
of weight is the same as the primary unit.
•If neither primary nor secondary units are pounds or kilograms, the Lb LED is used as a
primary units annunciator and the Kg LED is used as the secondary units annunciator.
See the descriptions of the UNITS, DISP ROC, and DISP ACCUM keys for more information.
The scale channel LEDs on the right side of the display indicate which scale weight is
displayed. See the description of the SCALE # key for more information.
SET
POINT
CLEAR
Lb
Kg
ROC
Accum
Scale 1
Scale 2
Scale 3
Scale 4
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6IQ plus 800/810 Installation Manual
2.0 Installation
2.1 Power Connections
The IQ plus 800/810 can operate from either a 115
VAC or 230 VAC 3-wire power supply line at 50 or 60
Hz. It is further recommended that the 800/810 be
connected to an AC power supply that is on a separate
branch or feeder from other AC equipment that causes
step-load changes and/or other AC line disturbances.
The transformer on the power supply/display board is
pre-wired at the factory for 115 VAC operation. If the
installation requires 230 VAC operation, move the
transformer connector from J5 to J9 on the power
supply/display board. Also, be sure to install the
correct fuse. See Section 10.7 on page 91 for
specifications
2.2 Board Connections
The main CPU board is connected to the power
supply/display board by two ribbon cables. The power
ribbon cable connects between J1 on both boards; the
data ribbon cable connects between J2 on both boards.
Figures 2-1 through 2-3 show board locations and
cabling for the IQ plus 810, HE, and SS models.
Board locations and cabling for the IQ plus 800 are
essentially the same as for the IQ plus 810.
Figure 2-1. IQ plus 810 Wiring, Side View
Figure 2-2. IQ plus 810 Wiring, Top View
TO J10
TO J4
SETUP
SWITCH
DISPLAY
BOARD
MAIN
BOARD
LOAD CELL
DIGITAL I/O
AC POWER
GROUND
J7
J4
TO J7 SERIAL
COMMUNICATIONS
DIGITAL I/O WIRING
J4-1 DIG OUT 1
J4-2 DIG OUT 2
J4-3 DIG OUT 3
J4-4 DIG OUT 4
J4-5 DIG IN 3
J4-6 DIG IN 2
J4-7 DIG IN 1
J4-8 GND
J4-9 GND
J4-10 +5 VDC
J7-1
J7-2
J7-3
J7-4
J7-5
J7-6
J7-7
J7-8
J7-9
J7-10
J7-11
J7-12
PINS 1–6:
PRINTER PORT
CONNECTORS
PINS 7–12:
EDP PORT
CONNECTORS
SERIAL COMM WIRING
SETUP SWITCH
J10
DIGITAL I/O
CABLE TO J4
LOAD CELL
CABLE TO J10
AC POWER
GROUND
SERIAL COMMUNICATIONS
CABLE TO J7
J7
Load Cell Wiring
J10
7 6 5 4 3 2 1
J10-1 +Sig
J10-2 –Sig
J10-3 +Sense
J10-4 –Sense
J10-5 Shield
J10-6 +Exc
J10-7 –Exc
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Installation 7
Figure 2-3. IQ plus 810 SS Wiring
Figure 2-4. IQ plus 810 HE Wiring
REMOVE JUMPER
J11 BEFORE
INSTALLING
BATTERY
Power Supply Display Board Battery
Data
Cable
Transformer
Power Ribbon Cable
AC Power Cable
J2
J1
Fuse
J7-12
J7-11
J7-10
J7-9
J7-8
J7-7
J7-6
J7-5
J7-4
J7-3
J7-2
J7-1
7-12
EDP
PORT
1-6
PRINTER
PORT
SERIAL COMM.
J2
J1
Data
Ribbon
Cable
CPU Board A/D Module
Setup Switch
AC Power In
Power
Ribbon
Cable
J6
Display Driver
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
+5 VDC
GND
GND
DIG IN 1
DIG IN 2
DIG IN 3
DIG OUT 4
DIG OUT 3
DIG OUT 2
DIG OUT 1
DIGITAL I/O WIRING
1
2
3
4
5
6
7
+Sig
–Sig
+Sense
–Sense
Shield
+Exc
–Exc
1234567
LOAD CELL WIRING
Transformer
Power Supply Display Board
Battery J2
Fuse
J6
Display
Driver
REMOVEJUMPER
J11 BEFORE
INSTALLING
BATTERY
J1
J7-12
J7-11
J7-10
J7-9
J7-8
J7-7
J7-6
J7-5
J7-4
J7-3
J7-2
J7-1
SERIAL COMM.
J2
J1
CPU Board
Setup Switch
A/D Module
AC Power In
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
+5 VDC
GND
GND
DIG IN 1
DIG IN 2
DIG IN 3
DIG OUT 4
DIG OUT 3
DIG OUT 2
DIG OUT 1
DIGITAL I/O WIRING
J4
J7
Pre-drilled holes for Batching Switch Option
AC Power
Cable
Power Ribbon
Cable
Data
Ribbon
Cable
AC Power
Cable
Keyboard
J4
Power
Ribbon
Cable
7-12
EDP
PORT
1-6
PRINTER
PORT 1
2
3
4
5
6
7
+Sig
–Sig
+Sense
–Sense
Shield
+Exc
–Exc
1234567
LOAD CELL WIRING
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8IQ plus 800/810 Installation Manual
2.3 Board Diagrams
Figures 2-5 through 2-7 show major component
locations on the IQ plus 800/810 circuit boards.
Figure 2-5. CPU Board, Component Side
Figure 2-6. Power Supply/Display Board, Component Side
Figure 2-7. Power Supply/Display Board, Display Side
2.4 Load Cell Wiring
Wire the analog input cable from the load cell or
junction box to the removable connector and plug into
the CPU board at J10 near the A/D module. If your
indicator was purchased after June 1, 1996, the A/D
module is surface mounted to the CPU board.
Note that earlier indicators (with A/D modules
mounted on standoffs) have J10 pin assignments in
reversed order from those shown in Table 2-1.
For a single-channel A/D module, use the upper
plug-in connector for the load cell. If a dual-channel
A/D module is being used, plug the second load cell
cable into the lower connector at J10.
If using 4-wire load cell cable, leave jumpers JP1 and
JP2 on (these jumpers connect pins 3 and 6, 4 and 7, at
terminal J10). For a 6-wire installation using sense
leads, remove the jumpers.
For dual-channel A/D modules, there are jumper pins
on the board near J10. The sense jumpers are labeled
JP1–JP2 for channel one, and JP3–JP4 for channel
two. Leave the jumpers installed for a 4-wire cable,
remove them for a 6-wire installation.
Table 2-1 shows the J10 pin assignments for load cell
connections.
SW1
J10 Load Cell Connector
(Terminal Screws on Back)
J9
(Factory Use Only) J8 (1st Load Cell Term)
(2nd Load Cell Term)
J2
J1
EPROM
A/D Converter
J6
J5
U24
U22
(J4) Digital I/O Wiring
(J7) Serial Communications
1234567
JP1
JP2
U8U7U6U5
J1
J2
J11
J6
JP3
REMOVE JUMPER
J11 BEFORE
INSTALLING
BATTERY
B1
EEPROM
J3
J8
N
(AC NEUTRAL)
C33
F1 (FUSE)
T2
C32
C34
J9J5
J7
L
(AC HOT)
G
(AC GROUND)
J4
P TNET
BG–
0
DS6
DS7
DS8
DS9
DS5
DS4
DS3
DS2
Channel J10 Pin Signal
11+SIGNAL
2 –SIGNAL
3 +SENSE
4 –SENSE
5 SHIELD
6 +EXCITATION
7 –EXCITATION
21+SIGNAL
2 –SIGNAL
3 +SENSE
4 –SENSE
5 SHIELD
6 +EXCITATION
7 –EXCITATION
Table 2-1. J10 Pin Assignments (Load Cells)
DISCONTINUED

Installation 9
2.5 Serial Communications Wiring
Terminal block J7 on the CPU board connects both the
EDP (Electronic Data Processing) port and the printer
port. See Section 3.2.5 on page 30 for information
about configuring the serial ports.
The EDP port supports full-duplex RS-232 or simplex
20 mA current loop communication, with half-duplex
RS-485 and full-duplex 20 mA current loop as
optional features. The printer port can support full
duplex RS-232 and simplex 20 mA transmissions.
(Pin 3 is used as an RS-232 receive in some custom
software versions only.) See Section 9.8 on page 71
for information about serial communications options.
Table 2-2 shows the J7 pin assignments for serial
communications connections.
Table 2-2. J7 Pin Assignments (Serial Communications)
RS-485 Wiring
Biasing resistors R38 and R39 can be used to assure
that the RS-485 loop remains in a MARK state when
idle. If the indicator is installed at the end of the
RS-485 cable, install a 100Ωtermination resistor
across the inputs.
The IQ plus 800/810 RS-485 option requires
installation of a single chip (U24) to provide 2-wire,
half-duplex communications. RS-485 MARK and
SPACE states are generated or detected when the
following conditions exist:
•MARK state if 485-A (pin J7-7) is > 200 mV
lower than 485-B (J7-8)
•SPACE state if 485-A (pin J7-7) is > 200 mV
higher than 485-B (J7-8)
Equipment using the 4-wire RS-485 implementation
can be incorporated into a network of IQ plus 800/810
indicators by tying the transmit (A) and receive (A)
pins together, and tying the transmit (B) and receive
(B) pins together.
2.6 Digital I/O Wiring
The standard unit allows three digital inputs and four
digital outputs. Wire any active digital inputs and
outputs to connector J4 on the CPU board. Table 2-3
shows the digital I/O assignments for the J4
connector.
Typically, digital outputs control relays which operate
other equipment. Each output is a normally-open
collector circuit, capable of sinking 250 mA when on
and withstanding +40 VDC when off. All logic levels
are active (on) when a low voltage signal (0 VDC) is
present. The output circuits also include 5V pull-up
resistors to send a 5V TTL or 5V CMOS logic signal
when the outputs are closed (on). Use the SETPNTS
menu to configure the digital outputs.
You can wire as many as three external switches to the
digital inputs. These inputs can be set to duplicate
keyboard functions. When used with the batching
switch, PN 19369, the inputs can be set up to start,
run, pause, and stop batch sequences. As with the
outputs, the inputs are active (on) with low voltage (0
VDC) and can be driven by TTL or 5V logic without
additional hardware. Use the DIG IN menu to
configure the digital inputs (see Section 3.2.7 on
page 34).
NOTE: Indicators manufactured prior to September 1,
1996 do not provide a 5 VDC power supply at J4, pin
10. Two methods may be used to provide 5 VDC
power to this pin:
•Solder an insulated jumper wire from J1, pin
4 to J4, pin 10.
•Use an external power supply to energize J4,
pin 10. PN 16418 is recommended.
Indicators made after September 1, 1996 have 5 VDC
built into J4, pin 10.
Port J7 Pin RS-232 20mA
Current Loop RS-485
Printer 1 R38/GND
2R39/+5V
3RxD
4 –20mA OUT
5 TxD
6 GND +20mA OUT
EDP 7 +20mA IN 485-A
8–20mA IN 485-B
9 RxD
10 –20mA OUT
11 TxD
12 GND +20mA OUT
J4 Pin Signal
1 DIG OUT 1
2 DIG OUT 2
3 DIG OUT 3
4 DIG OUT 4
5 DIG IN 3
6 DIG IN 2
7 DIG IN 1
8 GND
9 GND
10 +5 VDC
Table 2-3. J4 Pin Assignments (Digital I/O)
DISCONTINUED

10 IQ plus 800/810 Installation Manual
2.7 Wall- and Panel-Mounting
The following sections describe wall- and
panel-mounting procedures for the IQ plus 800/810
indicators.
2.7.1 IQ plus 810 Panel Mount Kit
The panel mounting kit for the IQ plus 810 desktop
model contains five screws with washers to replace the
original screws holding the body to the faceplate.
1. Create a template using the drawing in
Figure 2-8 to mark the hole cutout in the
panel.
Figure 2-8. IQ plus 810 Panel Cutout
2. Disconnect power to the indicator.
3. Remove the back of the indicator by
unscrewing the six machine bolts holding the
back to the faceplate.
4. Temporarily remove any cable connections
from the indicator terminals. Remove the
ground cable from the cast lug on the rear of
the indicator case.
5. Using a template made from the drawing
shown in Figure 2-8, transfer the cutout to the
panel. Cut out the panel and drill the holes to
size. Hold the faceplate against the panel and
secure with the five machine screws and
washers provided.
6. Attach the ground wire that was connected to
the lug on the indicator body to one of the five
screws (see Figure 2-9).
7. Reattach cables to indicator terminals. Power
up and test the indicator.
Figure 2-9. IQ plus 810 Panel Mount Wiring
9-1/4
7/32 DIA THRU (5)
4
2-5/8
9-7/16
9/16
7-29/64
5/8 6-1/2 15/32
10
5
1/8 R (8) OPTIONAL
To J10
To J7
To J4
Ground
AC Power Cable
Communications
Cable
Load Cell
Cable
DISCONTINUED

Installation 11
2.7.2 IQ plus 810 Wall Mount Kit
A wall mount kit is available for mounting the IQ plus
810 against vertical surfaces. The indicator mounting
plate both swivels and tilts for adjusting the viewing
angle. The indicator case is secured to the mounting
plate with two machine screws turned into threaded
holes in the bottom of the indicator body. Overall
dimensions are shown in Figures 2-10 and 2-11.
Figure 2-10. IQ plus 810 Wall Mount (Side View)
Figure 2-11. IQ plus 810 Wall Mount (Front View)
2.7.3 IQ plus 810 SS and HE Model Wall Mounting
If you are permanently mounting an SS or HE model
to a wall, Underwriters Laboratories (UL) requires
that you run theAC power cord in conduit and connect
it to the case with a conduit hub according to standard
construction practices. For portable units, the standard
power cord is sufficient.
Figure 2-12 shows a typical method for mounting the
indicator which maintains its portability. Use the
installation screws to secure four #10 wall anchors.
Then remove the installation screws and attach the
indicator with four threaded eye bolts.
Figure 2-12. Wall Mounting for HE and SS Models
4.0
6.32
6.34
6.28
9.48
6.78
4.0
Remove installation screw after
threaded wall anchor is spread
Threaded eyebolts
hold indicator case
to wall anchor
DISCONTINUED

12 IQ plus 800/810 Installation Manual
2.7.4 IQ plus 800 Panel Mount Kit
Use the following procedure when panel mounting IQ
plus 800 indicators manufactured after September
1997. These indicators use the same cutout
dimensions as that for the older IQ plus 800 models;
the panel mount kit includes a larger bezel and gasket
for secure mounting.
1. Make a 9 13/16 W x 7 5/16 H inch cutout in
the panel.
2. Remove the tilt stand from the indicator
enclosure.
3. Remove the 14 screws and washers that hold
the backplate to the enclosure body. Note the
location of the larger fillister head screw
above the setup switch access screw.
4. Slowly pull the backplate away from the
enclosure. Disconnect the ribbon cable
extension from the front panel membrane
overlay tail before attempting to completely
remove the backplate and boards from the
enclosure.
5. Remove the 10 nuts and washers that secure
the bezel to the front of the enclosure (see
Figure 2-13).
Figure 2-13. IQ plus 800 Bezel and Gasket Replacement
(for indicators manufactured after September 1997)
6. Remove the standard bezel and gasket from
the front of the indicator and replace with the
larger bezel and gasket from the panel mount
kit. Replace the washers and nuts to secure
the new front bezel.
7. Feed the power, load cell, and
communications cables through the cord grips
on the backplate. Make cable connections as
required.
8. Reassemble the indicator enclosure to the
backplate and boards. Move the indicator
halves together until the ribbon cable
extension can be reconnected to the front
panel membrane overlay tail. Reconnect the
ribbon cable extension then slide the
backplate and boards fully into the enclosure.
9. Place the indicator face-down on the antistatic
mat. Align the holes in the backplate with
those in the enclosure, then reassemble the
washers and screws removed in step 3. Use an
alternating pattern when tightening the screws
to prevent distorting the backplate gasket.
10. Feed indicator cables through the panel cutout
from front to rear. Insert the indicator into the
panel from the front and hold in place.
11. From the rear of the panel, use the 1/4-20 x
3/8 pan-head screws and lock washers
provided to attach the panel mount brackets to
the sides of the indicator as shown in Figure
1.
12. Thread the four 10-32 x 1 3/4-inch
round-head machine screws into the panel
mount brackets and tighten until the indicator
is held securely against the panel.
2.8 Battery Replacement
The 3.0V lithium battery on the power supply/display
board maintains the real-time clock and protects data
stored in the system RAM when the indicator is not
connected to AC power.
System RAM data includes time and date, print
formats, truck ID storage, and setpoint configuration.
This information is lost if the battery loses power and
the indicator is disconnected from AC power. To
prevent loss of data, do the following:
•Periodically check the battery voltage and
replace when the voltage drops. The battery
should last a minimum of one year.
•Use the Revolution™configuration utility or
EDP commands (see Section 6.2 on page 52)
to store a copy of the indicator configuration
on a PC before attempting battery
replacement. If any data is lost, the indicator
configuration can be restored from the PC.
Enclosure
Gasket
7
Kg
Lb
TIME/
Accum
ROC
ZERO
TARE
DISP
DATE
ACCUM
TARE
DISP
G/N UNITS
1
4
2
ROC
DISP
PRINT
CLEAR
NEW
I.D.
9
3
5
0
8
6
.
ENTER
#
SCALE
Scale 4
Scale 1
Scale 2
Scale 3
POINT
SET
Bezel
Mounting hole for
panel mount bracket
Retaining nuts & washers
for front bezel (10 each)
DISCONTINUED

Configuration 13
3.0 Configuration
To configure the IQ plus 800/810 indicators, the
indicator must be placed in setup mode. The setup
switch is located on the top edge of the
vertically-mounted CPU board, near the middle of the
board. Moving the two-position setup switch toggles
between setup or normal mode. Access to the setup
switch depends on the type of indicator.
NOTE: Entering setup mode erases any pushbutton zero
values.
IQ plus 800
The setup switch is accessed by removing a screw on
the enclosure backplate. Switch position is changed
by inserting the screwdriver into the access hole and
moving the switch left (CONFIGURE) or right
(RUN), as indicated by the label immediately below
the access hole. Figure 3-1 shows a cutaway view of
the setup switch access screw and the setup
switch.
Figure 3-1. IQ plus 800 Setup Switch Access
NOTE: For IQ plus 800 enclosures manufactured prior to
September 1997, the setup switch is accessed by
removing four screws that secure the setup switch cover
to the top of the enclosure.
IQ plus 810
The setup switch (SW1) is accessed by separating the
enclosure halves. See Figure 2-5 on page 8 for switch
location.
When the indicator is placed in setup mode, the word
CONFIG is shown on the display. The CONFIG menu
is the first of the main menus used to configure the
indicator. Detailed descriptions of these menus are
given in Section 3.2. When configuration is complete,
move the setup switch to the run position and replace
the setup switch access screw or reassemble the
enclosure, as required.
3.1 Configuration Methods
The IQ plus 800/810 indicators can be configured by
using the front panel keys to navigate through a series
of configuration menus or by sending commands or
configuration data to the EDP port. Configuration
using the menus is described in Section 3.1.3.
Configuration using the EDP port can be
accomplished using either the EDP command set
described in Section 6.0 or the Revolution™
configuration utility.
3.1.1 Revolution Configuration
The Revolution configuration utility provides the
preferred method for configuring the IQ plus 800/810
indicators. Revolution runs on a personal computer to
set configuration parameters for the indicator. When
Revolution configuration is complete, configuration
data is downloaded to the indicator.
Revolution supports both uploading and downloading
of indicator configuration data. This capability allows
configuration data to be retrieved from one indicator,
edited, then downloaded to another.
To use Revolution, do the following:
1. Install Revolution on an IBM-compatible
personal computer running Windows®3.11 or
Windows 95. Minimum system requirements
are 4MB of extended memory and at least
5MB of available hard disk space.
2. With both indicator and PC powered off,
connect the PC serial port to the RS-232 pins
on the indicator EDP port.
3. Power up the PC and the indicator. Use the
setup switch to place the indicator in setup
mode.
4. Start the Revolution program.
Figure 3-2 on page 14 shows an example of one of the
Revolution configuration displays.
Windows®is a registered trademark of Microsoft Corporation
ACCESS SCREW
SETUP SWITCH
GUARD PLATE
DISCONTINUED

14 IQ plus 800/810 Installation Manual
Figure 3-2. Sample Revolution Configuration Display
Revolution provides online help for each of its
configuration displays. Parameter descriptions
provided in this manual for front panel configuration
can also be used when configuring the indicator using
Revolution: the interface is different, but the
parameters set are the same.
3.1.2 EDP Command Configuration
The EDP command set can be used to configure the
IQ plus 800/810 indicators using either a personal
computer, terminal, or remote keyboard. Like
Revolution, EDP command configuration sends
commands to the indicator EDP port; unlike
Revolution, EDP commands can be sent using any
external device capable of sending ASCII characters
over a serial connection.
EDP commands duplicate the functions available
using the indicator front panel and provide some
functions not otherwise available. EDP commands can
be used to simulate pressing front panel keys, to
configure the indicator, or to dump lists of parameter
settings. See Section 6.0 for more information about
using the EDP command set.
3.1.3 Front Panel Configuration
The IQ plus 800/810 indicators can be configured using a series of menus accessed through the indicator front
panel when the indicator is in setup mode. Table 3-1 provides a summary of the configuration functions provided
by each of these menus.
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-3).
The SETPOINT and CLEAR keys scroll left and right (horizontally) on the same level; DISP TARE and TIME/
DATE move up and down (vertically) to different menu levels.
Menu Menu Function
CONFIG Configuration Configure input channels and select general indicator functions. CONFIG menu is used to set
grads, zero tracking, zero range, motion band, overload, and digital filtering for each scale
channel, select truck modes and power-up mode, set consecutive number initial value, set
tare function, define passwords, and enable optional features.
SET ALG Set Analog Select input channels, TOTALS channel configuration, resolution, and analog filtering.
FORMAT Format Set display format (units, decimal point position, display divisions) for primary, secondary, and
rate-of-change weight displays, time and date information, and define setpoint names.
SETPNTS Setpoints Configure setpoints. See Section 8.0 for more information about setpoint configuration.
SERIAL Serial Configure EDP, printer, and auxiliary communications ports.
P FORMT Print Format Set print format used for demand, truck, and setpoint push-print tickets. See Section 7.0 for
more information about print formatting.
DIG IN Digital Input Assign digital input functions.
ALG OUT Analog Output Configure analog output modules. Used only if analog output option is installed.
BAR GRF Bar Graph Configure bar graph function. Used only if bar graph option is installed.
CALIBRT Calibrate Calibrate input channels. See Section 4.0 for calibration information.
VERSION Version Displays installed software version number.
Table 3-1. IQ plus 800/810 Menu Summary
DISCONTINUED