Band-it SG-40 User manual

SG-40
Model No: __________________________
Serial No: __________________________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
Copyright 6/20
MODEL SG-40
OPERATING & PARTS MANUAL
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE: [phone]
PHONE: [phone] IN USA
FAX: [phone] ~ SALES DEPT.
FAX: [phone] ~ PARTS/SERVICE
WEBSITE: www.banditchippers.com
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
STUMP GRINDER COMPONENTS
Serial Number
Model Number of Stump Grinder
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number

WARNING
!
ADVERTENCIA
!
Breathing diesel engine
exhaust exposes you to
chemicals known to the
State of California to cause
cancer and birth defects or
other reproductive harm.
• Always start and
operate the engine in a
well-ventilated area.
• If in an enclosed area,
vent the exhaust to the
outside.
• Do not modify or tamper
with the exhaust system.
• Do not idle the engine
except as necessary.
For more information go to:
www.P65warnings.ca.gov/diesel
Respirar gases de escape de
motores diesel le expone a
quÍmicos conocidos por el estado
de California como causales de
cáncer y defectos congénitos u
otros daños reproductivos.
Para mayor informaciÓn visite:
www.P65warnings.ca.gov/diesel
• Siempre encienda y opere el
motor en áreas bien ventiladas.
• Si está en un área cerrada,
ventile escape hacia el exterior.
• No modi que ni altere el
sistema de escape.
• No deje el motor en ralentÍa no
ser que sea necesario.
SPW-46 8/18
SPW-47 8/18
Cancer and
Reproductive
Harm
WARNING
!
ADVERTENCIA
!
Cáncer y daño
reproductivo
www.P65warnings.ca.gov
CALIFORNIA PROPOSITION 65

Copyright 2/17 FORM #WV-124

I have inspected this equipment and nd it in correct working condition. To the best of my knowledge,
the customer and his/her personnel are aware of, and agree to the above procedures.
Signed: ________________________________________________________ Date: ______________
(Dealer Representative)
The equipment has been thoroughly checked by the above named dealer representative, and I am
satised with his/her instructions. I have also read, understand, and agree to reverse side of page.
Signed: ________________________________________________________ Date: ______________
(Customer)
WARRANTY VALIDATION FORM
(STUMP GRINDER)
PURCHASER / OWNER INFORMATION:
Company Name __________________________________ Contact Name _____________________
Mailing/Street Address _______________________________________ City _______________________
State ___________________ Zip Code _______ Country ______________ TelephoneNumber(__ ) ________
E-mail ____________________________ Machine Model No. _______ Date Put Into Service ______
Machine Serial No. ____________________ Machine Work Order No. ________ Machine Hours _______
Engine Make _________________ Engine Serial No. __________________ Machine Color _______
DEALER / SELLER INFORMATION:
Dealer/Seller Name _______________________________ Contact Name _____________________
Mailing/Street Address _______________________________________ City _______________________
State ___________________ Zip Code _______ Country ______________ TelephoneNumber (__ ) ________
IMPORTANT - WARRANTY WILL BE DEEMED NULL AND
VOID IF THIS FORM IS NOT FILLED OUT COMPLETELY AND
ACCURATELY AND RETURNED TO THE CUSTOMER DATA
DEPARTMENT WITHIN 10 DAYS OF EQUIPMENT DELIVERY
1. _____ The customer has received instruction and fully understands all operational, safety and maintenance requirements
of the equipment.
2. _____ The customer has received instruction and fully understands that everyone within 100 feet of the machine must
wear proper personal safety equipment including hard hat, face shield, safety glass, gloves, ear protection and/or other
items per OSHA and ANSI requirements.
3. _____ The customer has received instruction and fully understands the equipment maintenance schedules and procedures.
The customer understands that it is their responsibility to perform scheduled maintenance that includes periodic relief valve
adjustments,retighteningallfastenersasneeded,periodiccleaningofowdivider,clutchandbeltadjustments,andotheritems.
4. _____ The customer has received instruction and fully understands not to reach near the cutter head with hands or feet
ortobelocatedneardebriseldwithenginerunning.
5. _____ The customer has received instruction and fully understands that the operators must always be located within
easy reach of all control and shut down devices.
6. _____ The customer has received instruction and fully understands to not start grinding a stump without checking for power
lines, water lines, sewer lines, phone lines, etc.
7. _____ The customer has received instruction and fully understands the purpose of and how to operate the shut
down/shut-o󰀨devices,andwillnotattempttooverrideanysafetydevicesorguards.
8. _____ The customer has received instruction and fully understands that before performing any maintenance on the
machine the ignition key must be removed, the cables must be completely disconnected from the battery, the cutter head
must have come to a complete stop, and the cutter head lock must be installed. The customer understands they must
allow the necessary time for the cutter head to come to a complete stop before opening the cutter head guard or start any
maintenance or service procedures. If applicable the customer has received instruction and fully understands the purpose
of the beltshield inspection hole and that they are never to attempt any maintenance or service procedures until visually
conrmingthebeltshavecometoacompletestop.
9. _____ The customer has received instruction and fully understands the machine is not to be operated without the factory
approved cutter head guard in place, the machine is not to be operated with any type of make shift cutter head guard, and
the machine is not to be operated under any circumstances with the cutter guard open or unsecured.
10. _____ The customer has reviewed and fully understands limited warranty, and all written and visual instructions.
11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated
with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc.
12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied
with the grinder. A video is supplied for equipment models as available.
13. _____ All Danger, Warning and Operational decals are properly displayed on equipment and fully understood by customer.
14. _____ The customer has been instructed, understands, and agrees that all potential operators must: See the supplied
video, be instructed on all the Danger, Warning and Operational decals, read the manual and follow the procedures.
Customer Data Department
6750 Millbrook Road
Remus, MI, USA 49340
Phone: [phone] in USA
Phone: [phone]
Fax: [phone]
Website: www.banditchippers.com

All of the employees that build your equipment strive to manufacturer the very best quality product on
themarket.Wewouldappreciateyoure󰀨ortsinlettingusknowhowwearedoing.
Wewouldlikeyoutooperateyourmachineforthirty(30)daysandthenlloutthisquestionnaireandmailittous.
This will help us to keep producing a good product and improving our products through your recommendations.
DATE PURCHASE: ______________________
MODEL: ________________________________
SERIAL NUMBER: _______________________
DEALER NAME: ________________________
_______________________________________
Copyright 2/17 FORM #Q-112
TO BE RETURNED AFTER THIRTY (30)
DAYS OF OPERATION
Please return to: Customer Data Department
6750 Millbrook Road
Remus, MI 49340
Phone: [phone] in USA
Phone: [phone]
Fax: [phone]
Website:www.banditchippers.com
STUMP GRINDER QUALITY REPORT
1. Did your machine perform to your expectations? _______________________________________
2. Was the machine delivered on schedule? _____________________________________________
3. Wasthepaintcolorandnishtoyoursatisfaction?______________________________________
4. Was machine equipment as ordered? ________________________________________________
5. Did all welds appear to be high quality? ______________________________________________
6. Was the overall machine to your liking? ______________________________________________
7. What problems have you experienced? ______________________________________________
8. Have any components regularly loosened that caused problems? __________________________
9. Does the hydraulic system seem to have adequate power? ______________________________
10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:
_______________________________________________________________________________
11. General comments and/or suggestions: ________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
12. Would you like to be contacted concerning more of our equipment? ________________________
YOUR COMPANY: ________________________________
NAME: __________________________________________
ADDRESS: ______________________________________
CITY: ___________________________________________
STATE & ZIP: _____________________________________
PHONE: ( ____ ) _________________________________
E-MAIL: _________________________________________


Bandit1
MODEL SG-40 TABLE OF CONTENTS
TABLE OF CONTENTS
Serial Number Locations ...........................................................................................5
Safety Procedures......................................................................................................6
Equipment Specications........................................................................................10
Controls.....................................................................................................................11
Machine Operation ...................................................................................................14
Transportation Procedures......................................................................................16
Maintenance..............................................................................................................18
Hydraulics .................................................................................................................29
Replacement Parts ...................................................................................................33
Service Record .........................................................................................................48
Ogura Clutch Manual ...............................................................................................49
Decals .................................................................................................................34
Engine Side ........................................................................................................36
Cutter Wheel Side ..............................................................................................38
Green Teeth Cutter Wheel .................................................................................40
New River “Revolution” Cutter Wheel .............................................................41
Frame ..................................................................................................................42
Swing Out Console ............................................................................................44
Fuel & Hydraulic Tank........................................................................................46

Bandit5
MODEL SG-40 SERIAL NUMBER LOCATIONS
TYPICAL SERIAL NUMBER AND/OR
WORK ORDER NUMBER LOCATIONS
1. Serial Number on top of frame near the
bulkheads or between the tracks on the frame.
2. Work Order Number on top of frame near the
bulkheads or between the tracks on the frame.
The engine information is located on the
engine block.
NOTICE
2
1

66/20
SAFETY PROCEDURESMODEL SG-40
INTRODUCTION
The purpose of this manual is to provide the user
withspecicationsandproceduresfortheoperation,
maintenance and repair of this BANDIT product. As
with any piece of equipment, safety should always
be a constant thought while the machine is being
operated, serviced or stored. In order to highlight this
consideration, the material which addresses safety
is proceeded by the following signal words:
The equipment is designed and manufactured
in accordance with the latest product industry
standards. This alone does not prevent injury. It is
the operator’s responsibility to use good judgement
and follow the warnings and instructions as indicated
in this manual, on the machine and follow all safety
standards per ANSI and OSHA instructions.
Improper use of the product can result in severe
personal injury. Personnel using the equipment must
bequalied,trainedandfamiliarwiththeoperating
procedures as defined in this manual, prior to
operating the product.
It is the responsibility of the owner or employer
to ensure that the operator is trained and practices
safe operation while using and servicing the
machine. It is also the owner’s responsibility to
provide and follow a regularly scheduled preventative
maintenance and repair program on the product,
using only factory approved replacement parts. Any
unapprovedrepairs ormodications maynot only
damage the machine and its performance, but could
result in severe personal injury. Unapproved repairs
or modications will void warranty and eliminate
manufacturer of any liability claims. Consult the
equipment manufacturer with any questions.
The producer of this Bandit product reserves
therighttomakeanymodicationsorrevisionsto
thedesignorspecicationsofitsmachinewithout
advance notice. The producer also reserves the
right to change machine and part prices as needed
without advance notice.
DANGER indicates a hazardous situation which,
if not avoided, WILL result in death or serious injury
(contains white letters on red background).
WARNING indicates a hazardous situation which,
if not avoided, COULD result in death or serious
injury (contains black letters on orange background).
CAUTION indicates a hazardous situation which,
if not avoided, COULD result in minor or moderate
injury (contains black letters on yellow background).
NOTICE indicates information considered
important, but not hazard related (contains white
italic letters on blue background).
Each machine is shipped with a manual, a
customer’s check sheet on the product, and any
available parts & service manuals on component
parts not produced by this manufacturer. Additional
copies of these manuals and check sheets can be
purchased from the manufacturer, or through the
dealer. Engine parts, service and maintenance
manuals MUST be purchased through the engine
manufacturer or their dealer.
NOTICE NOTICE
DANGER
CAUTION
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS indicate general
instructions relative to safe work practices and
reminders of proper safety procedures (contains
white italic letters on green background).
SAFETY INSTRUCTIONS

Bandit7
MODEL SG-40 SAFETY PROCEDURES
SAFETY PROCEDURES
YOUR SAFETY IS VERY IMPORTANT TO US!
Before starting the machine, take a minute to
check a few things. The machine should be in an
area restricted from people passing by. This area
around the machine must be free of all objects that
can obstruct your movement when working with the
machine. The machine should be checked for loose
tools or foreign objects. All tools not in use should
be secured in a tool box.
Operators must at all times be located within easy
reachofallcontrolandshut-o󰀨deviceswhentheunit
is running. They must be attentive and prepared to
activate the devices.
Torn or loose clothing is more likely to get caught
in moving machinery parts. Keep such items as long
hair, shirt sleeves, and shirt tails properly contained.
Avoid wearing necklaces, rings, watches, and
especially neckties while operating this machinery.
This machine is equipped with safety decals,
guards and designs for your protection.
There must be at least two qualified and
trained operators at the work site. They must be
positioned in safe working locations, following safety
procedures and instructions, and aware of each
others whereabouts. There must, also, be at least
two people on site during maintenance and service
procedures in case an accident should occur.
This equipment is intended for use by adults
who have been properly trained and are physically
capable of operating the machine safely. Never
allow minors to operate this machine. Never operate
anymachinewhileundertheinuenceofdrugsor
alcohol. Never operate equipment that is in need of
repair or adjustment. Keep children, bystanders and
animals clear of working area.
Accidents are typically caused by making
mistakes. The operator does not read the manual,
overlooks safety decals, or fails to use lockouts
provided for their safety. This occurs after the
operator has become familiar with the machine.
The operator is very cautious in the initial start up
and operation because they do not understand the
machine.
Before operating the machine, you must have all
potential operators read and follow manuals and
decals, watch the video and follow the guidelines.
Read and follow all the instructions in this
manual thoroughly. Your safety is dependent on
your knowledge of how to operate and maintain this
machine. You may obtain additional copies of this
manual from your Bandit Dealer.
Always be cautious and careful when operating
your equipment.
DANGER
NOTICE
Wear all personal protection equipment (PPE)
and follow all safety standards per ANSI and OSHA
instructions. Examples of equipment: hard hat,
face shield, safety glasses, gloves, ear protection,
high visibility vest, and steel toe boots. Do not wear
gauntletorsecuredtgloves.Always keepafully
charged re extinguisher with the machine while
operating or servicing the machine. Failure to do
this will cause severe injury or death.
WARNING
DANGER
Never sit, stand, lay, climb or ride anywhere on this
machine while it is running, operating, or in transit.
You will be injured.
Do not operate this machine indoors. Exhaust
fumes can be fatal.
Never refuel while the machine is running. Never
refuel in the shop or building. Always refuel in a well
ventilatedarea,awayfromsparksoropenames.
Do not smoke while refueling. Extinguish all smoking
materials. Wipe up all spilled fuel before restarting
the engine.
Do not start the engine with the clutch or
cutter wheel engaged. Any debris may become a
dangerous projectile. Contact with the rotating cutter
wheel will result in serious injury or death.
Avoid moving parts. Keep hands, feet, and clothing
away from power driven parts. Keep all guards and
shields in place and properly secured. Contact with
moving parts will result in severe injury or death.
Keep hands clear of all pinch points. Failure to do
this will result in serious injury or death.
Do not go near the rotating cutter wheel for any
reason. Do not go near the cutter wheel while the
engine is running or the cutter wheel is coasting to a
stop. Contact with a rotating cutter wheel will result
in severe injury or death.

86/20
SAFETY PROCEDURESMODEL SG-40
90°
CUTTING AREA
SAFETY PROCEDURES
WARNING
Do not work on the machine if the engine is
running with the clutch or cutter wheel disengaged.
Severe injury or death may occur if the cutter wheel
was engaged.
 Donotgonearorin-linewiththedebriseldof
the stump grinder while in operation. While grinding
stumps,thechipsandportionsofthestumpyfrom
the cutter wheel and can cause severe injury.
Do not go near hydraulic leaks. High pressure
oil easily punctures skin causing serious injury,
gangrene,ordeath.Avoidburnsfromuid.Hotuid
under pressure can cause severe burns. Do not use
ngers,skin,orbarehandstocheckforleaks.Use
anobjectsuchasapieceofcardboardtondleaks.
Lower load or relieve hydraulic pressure before
looseningttings.Relieveallpressureinthesystem
before disconnecting the lines, hoses, or performing
other work. Allow system to cool down to ambient
temperature before opening any coolant or hydraulic
oil system.
Never grind materials that might contain wires,
stones, nails, or other metal objects which may
damage the teeth. Damaged teeth and foreign
objects may become dangerous projectiles and can
cause severe injury or death. Remove all foreign
objects from stump grinding area.
For optimum performance, the stump should
be cut with the portion of the cutter wheel shown
below. Never undercut the stump. Undercutting the
stump may cause severe kickback, vibration and
component damage. Never cut the stump from the
top. The cutter wheel will throw debris up and toward
the operator, instead of down and under the machine.
Operation of this equipment may create sparks
thatcanstartres arounddryvegetation.Aspark
arrester may be required. The operator should
contact local re agencies for laws or regulations
relatingtorepreventionrequirements.
Sparks can occur if cutter teeth strike rocks, metal,
or other hard objects. Do not use in high or very high
rehazardseverityzones.
Clean machine of all debris. Do not leave this
machine unattended until all potential re debris
is removed, no re or smoldering exists, and hot
spots are cold. The engine creates many hot spots
including: exhaust manifold, exhaust, turbo (if
equipped),etc.Removeallammabledebrissuch
as wood, chips, leaves, oils, fuels, etc. from engine
exhaust, engine turbo (if equipped), beside, around,
and under engine, around and under tanks, inside
belt shields and guards, inside battery and tool
boxes, inside cabinets (if equipped), and anywhere
materialscollect.AlwayskeepseveraltypeA:B:Cre
extinguishers operational and on the job at all times.
Do not touch hot machine surfaces. The machine
surfaces may be hot due to the machine operating
recently or the machine setting in the sunlight.
Contact with hot machine surfaces may cause severe
injury.
Before performing maintenance on the machine
remove all debris, oil, grease, water, snow, ice, etc.
from all machine surfaces.
Do not start to grind a stump unless you are
completely sure there are not any utility lines in
the area above or below the ground level where
you are grinding. Always contact the utility locating
service in your area or local utility companies to mark
underground utility lines. Failure to do so will result in
severe injury or death.
Make sure everyone is clear of machine before
moving the machine. Stay clear of undercarriage
travel system when the machine is moving. Contact
with the undercarriage travel system will cause
severe injury or death.
DANGER

Bandit9
MODEL SG-40 SAFETY PROCEDURES
WARNING
SAFETY PROCEDURES
Do not attempt to start the engine or engage the
cutter wheel on this machine if the cutter wheel is
jammed or frozen in place. If you do, you will damage
the cutter wheel drive system, which will not be
covered under warranty and will cost you down time
and money.
Engage and disengage the cutter wheel at idle.
Failure to do this will damage the cutter wheel drive
system.
NOTICE
Keep the machine in good condition. Be sure the
machine is in good operating condition and that all
safety devices, including guards and shields are
installed and functioning properly. Visually inspect
the machine daily before starting the machine.
Refer to the “Daily Start Up & Maintenance”. Do not
makeanymodications toyourequipmentunless
specically recommended or requested by Bandit
Industries Inc.
Do not continue to operate the machine if the
cutter wheel stalls. Immediately lift cutter wheel out
of the stump, dirt, etc. and start again with less bite.
Prolonged cutter wheel stall will ruin the cutter wheel
drivesystem,creatingextremeheatandpossiblere
hazard.
Maximum Slope Grade
Diagram shows percentage to degree of slope.
Percentage is in vertical feet for every 100
horizontal feet.
Ascending or Descending Slope
Side Slope
25° MAX.
17° MAX.
100 FT. (30.5 m)
46 FT.
(14 m)
(46%)
100 FT. (30.5 m)
30 FT.
(9.1 m)
(30%)
25° MAX.
17° MAX.
Do not attempt to operate the machine on an
ascending or descending slope of more than 25° or
46% or a side slope of more than 17° or 30%, it is
dangerous and could be fatal. This is the maximum
slope grade the machine can be operated on if the
hydraulic system, self propelled undercarriage, and
engine are running at maximum performance and
good traction is sustained.
Use extreme caution when traveling over non-level
surfaces. This machine can tip over or tip backwards
on non-level surfaces. You will cause engine
damage, machine damage and possible personal
injury or death.
Any increase from the specified maximum
operating angles may cause loss of lubrication
function and damage the engine.
The machine should never be parked on a slope
at any time. The machine can coast or creep causing
equipment damage and/or personal injury.
SAFETY INSTRUCTIONS
Before attempting any type of maintenance,
disengage clutch or cutter wheel engagement, wait
for the cutter wheel to come to a complete stop, turn
o󰀨engine,removetheignitionkey,makesurethe
ignition key is in your possession, disconnect the
battery, and install the cutter wheel lock pin.

106/20
EQUIPMENT SPECIFICATIONSMODEL SG-40
Approximate Dimensions & Weights
(Dimensions & Weights will vary depending on optional equipment)
EQUIPMENT SPECIFICATIONS
SG-40
Height 48” (1.2 m)
Length 101” (2.5 m)
Width 29” (0.7 m)
Weight 1600 lbs. (726kg)
Cutter Wheel Height 22” (0.6 m)
Cutter Wheel Depth 12” (0.3 m)
Cutter Wheel Swing 47” (1.2 m)
Cutter Wheel Diameter 18” (0.5 m)
Number of Teeth 8
Fuel Tank Capacity 7 gal. (26L)
Hydraulic Tank Capacity 7 gal. (26L)

Bandit11
MODEL SG-40 CONTROLS
MACHINE ORIENTATION REFERENCE
RIGHT LEFT
BACK
FRONT

126/20
CONTROLSMODEL SG-40
ENGINE OPERATING SPEEDS
Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine RPM. If
needed, contact your local dealer or Bandit Industries.
Some Current Engine Types Maximum RPM
Kohler CH980 38 Hp EFI 3600
CONTROLS & COMPONENTS
Basic Location of Controls & Components
NOTICE
# Control
1 Cutter Wheel Up/Down & Swing Left/Right
2 Left Track Forward/Reverse
3 Right Track Forward/Reverse
4 Emergency Stop Button
5 CutterWheelOn/O󰀨Switch
6 Swing Out Console Lock
7 Tach/Hour Meter
8 Swing Speed Control
# Control
9 Ignition Switch
10 Throttle Up/Down Lever
11 Level Gauge
12 Hydraulic Tank
13 Fuel Tank
14 Cutter Wheel
15 Cutter Wheel Teeth
16 Cutter Wheel Bar
1
2
3
4
13
14
16
15
5
6
7
10
9
11
8
12

Bandit13
MODEL SG-40 CONTROLS
 Refertoenginemanufacturer’smanualforspecic
engine controls and operation.
CONTROLS
1. A. Cutter Wheel Up/Down: Tomovethecutterwheelup;pullthejoystickonthevalvebanktowardsthebackof
themachine.Tomovethecutterwheeldown;pushthejoystickonthevalvebanktowardsthefrontofthemachine.
B. Swing Left/Right: Tomovethecutterwheeltotheleft;pushthejoystickonthevalvebanktowards
theleftsideofthemachine.Tomovethecutterwheeltotheright;pushthejoystickonthevalvebank
towards the right side of the machine.
2. Left Track Forward/Reverse: Tomovethelefttrackforward;pushthehandleonthevalvebanklabelled
“L.TrackForward”towardsthefrontofthemachine.Toreversethelefttrack;pullthehandleonthevalve
bank labelled “L. Track Reverse” towards the back of the machine.
3. Right Track Forward/Reverse: To movethe righttrack forward;pushthe handleon thevalve bank
labelled“R.TrackForward”towardsthefrontofthemachine.Toreversetherighttrack;pullthehandle
on the valve bank labelled “R. Track Reverse” towards the back of the machine.
4. Emergency Stop Button: When the emergency stop button is pressed the entire machine will shut down.
The cutter wheel will not stop immediately stop, it will coast to a stop.
5. Cutter Wheel On/O󰀨 Switch: Before turning the cutter wheel on, make sure the engine is at low idle.
Flip the switch to the “On” position, then throttle the machine up.
6. Swing Out Console Lock: To change the swing out position, pull the swing out console lock handle
towards the back of the machine and move the console swing arm to the left or right side, and release
the handle. Continue to move the console swing arm until it locks into place.
7. Tach/Hour Meter: The tach/hour meter keeps track of the amount of hours on the machine.
8. Swing Speed Control: To control the swing speed so the swing speed is increased, loosen the swing
speed valve. To control the swing speed so the swing speed in decreased, tighten the swing speed valve.
9. Ignition Switch: To start the machine, insert the ignition key, and turn towards the front of the machine.
Toturnthemachineo󰀨,turnthekeytothebackofthemachine,andremovethekey.
10. Throttle Up/Down Lever: To throttle the machine up move the lever to the high RPM symbol. To throttle
the machine down move the low RPM symbol.
NOTICE

146/20
MACHINE OPERATIONMODEL SG-40
MACHINE OPERATION
Do not start to grind a stump unless you are
completely sure there are not any utility lines in
the area above or below the ground level where
you are grinding. Always contact the utility locating
service in your area or local utility companies to mark
underground utility lines.
Keep clear of cutting wheel, moving machine parts
andgrinderdebriseld.
Wear all personal protective equipment per ANSI,
OSHA and manuals.
The stump must be cut as low to the ground as
possible to reduce the amount of grinding material,
debris,andlessenthechanceofyingdebrisinthe
work area.
1. Before starting the machine check all uids,
and follow all daily maintenance procedures.
2. Make sure the lock pin is not in the frame lock
hole or the cutter wheel lock hole.
3. Start the engine.
4. Test the following controls to make sure they
function properly.
a. Swing Left/Right
b. Cutter Wheel Up/Down
c. Travel Forward/Reverse
5. Make sure the machine is at low idle.
6. Engage the cutter wheel.
7. Throttle the machine up to ensure the cutter
wheel rotates properly (if the cutter wheel does
not rotate properly shut the machine down and
diagnose the issue).
8. Throttle the machine down.
9. Disengage the cutter wheel.
10. Throttle the machine up.
11. Movethemachinetotherststump.
12. Raise the cutter wheel above the stump.
13. Swing the cutter wheel all the way to the left and
to the right to ensure there are no obstructions.
14. Make sure the cutter wheel is positioned on the
right side of the stump.
15. Throttle the machine down.
16. Engage the cutter wheel.
17. Throttle the machine up.
18. Lower the cutter wheel to the stump and make
a few light passes at the stump to get a feel for
the cutting action.
19. Gradually increase the cutting action and
work away at the stump by swinging the cutter
wheel left-to-right-to-left through the stump in a
side-to-side motion. The cutting actions should
besmoothande󰀨ortless.Ifitisnoteitherback
the machine up or lift the cutter wheel up to take
a smaller bite.
20. Continue cutting the stump by adjusting the
cutter wheel progressively lower until the stump
is cut well below ground level.
21. Raise the cutter wheel above the ground.
22. Swing the cutter wheel back to the right side of
the stump.
23. Move the machine closer to the stump for the
next series of passes and continue cutting.
24. Repeat steps 19 through 23 until the stump has
been fully removed.
25. If working with a large stump, you may need to
reposition the machine in order to fully remove
the stump.
26. Repeat steps 8 through 25 until all required
stumps are removed.
27. When all stumps are removed, return the cutter
wheel to the center position
28. Insert the lock pin in the frame lock hole.
29. Load the machine according to the instructions
in the Transportation Procedures.
DANGER
WARNING
NOTICE
DO NOT operate machine without a full set of
teeth. Operating the machine without a full set of
teeth can cause excessive vibration and premature
bearing failure.
Use only original equipment manufacturer’s teeth.
The use of any other aftermarket teeth may cause
damage or premature failure to the drive train.
DO NOT operate machine with extremely worn or
broken teeth.

Bandit15
MODEL SG-40 MACHINE OPERATION
90°
CUTTING AREA
MACHINE OPERATION
CUTTING AREA
For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. Never
undercut the stump. Undercutting the stump may cause severe kickback, vibration and component damage.
Never cut the stump from the top. The cutter wheel will throw debris up and toward the operator, instead of
down and under the machine.
1. Disengage the cutter wheel.
2. Position the machine away from the stump.
3. Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the
cutterwheeltocometoacompletestop,turno󰀨engine,removetheignitionkey,makesuretheignition
key is in your possession, install the cutter wheel lock pin, wait 2 minutes then disconnect the battery.
4. Clear the grinding material away from the stump.
5. Start the machine and reposition it at the stump before engaging the cutter wheel.
If the grinding material starts to interfere with the machine operation, follow the steps below before removing
any grinding material. Never remove any grinding material with cutter wheel running. Contact with a rotating
cutter wheel will result in serious bodily injury or death.
DANGER

166/20
TRANSPORTATION PROCEDURESMODEL SG-40
LOADING & UNLOADING
BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING
STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The
maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.
1. Make sure the trailer and towing vehicle are
parked on a at surface. They must be stable
on the surface with the brakes locked and/or the
wheels chocked to avoid unwanted movement.
2. Position the loading ramps or loading gate
securely between the trailer and the ground
level. Have them located so that they are in line
with the tires or tracks of the machine when it
moves.
3. Remove and store the chains and binders used
for transporting.
4. Before loading or unloading the machine remove
all debris, oil, grease, water, snow, ice, etc. from
all trailer surface and loading ramp.
5. Conrmthattherearenotanyobstaclesonthe
trailer bed, around the trailer that may cause
restricted movement of the machine or the
operator.
6. The only person in the area should be the one
that is operating the machine controls, and they
should be very experienced with the controls on
this machine.
7. If you are on streets, roads or public areas,
position the warning cones etc, per your
company’s safety policy.
8. Check and make sure the frame lock pin is
installed correctly. If the frame lock pin is not
installed correctly, start up the machine and raise
or lower the frame until the frame lock holes line
up and install the frame lock pin.
9. Loadorunloadthemachineonoro󰀨thetrailer.
10. Follow the trailer manufacturer's
recommendations for the amount of weight
on the tongue or hitch according to the total
machine package weight to correctly position
the machine on the trailer bed.
11. Align the machine with the trailer bed, and the
loading ramps. The only equipment movement
shouldbeslowly,straightonorstraighto󰀨the
trailer.
12. With the engine and the machine at as low of
speed as possible, move the machine toward
the ramp system. Make sure the alignment is
correct throughout the travel and the cutter
wheel clears obstacles as it is going up or down
the ramp system.
13. Properly secure the equipment and the area to
avoid any possible accidents or dangers.
14. The trailer should be constructed with
appropriate chain down positions for the
specicsizedmachine.Youmusthavebinders
that will withstand the strain of the machine
trying to move while it is being transported.
15. The loading ramps or loading gate of the trailer
must be constructed to withstand the weight
and forces involved in loading and unloading
the machine.
WARNING

Bandit17
MODEL SG-40 TRANSPORTATION PROCEDURES
TRANSPORTATION PROCEDURES
1.
The trailer must have a cargo weight rating
capacity for the weight of the stump grinder.
The combined weight of the trailer and the
stump grinder can not exceed the load capacity
of the tires, axles, hitch coupler system or the
GVWR (Gross Vehicle Weight Rating) of the
trailer.
2.
The towing vehicle must be rated for and
have the towing capabilities to haul the stump
grinder package (includes the stump grinder
and a trailer). The towing vehicle must be
mechanically sound and capable of handling
the towing job.
3.
The hitch on the towing vehicle and the coupler
on the trailer must match in size, type, and
needed capacity.
4.
Make sure both the towing hitch and the coupler
are in good mechanical and wear condition,
that they are joined together securely, and the
coupler/hitch is locked in place.
5.
The safety chains must have the correct
capacity for the equipment being towed.
6.
The safety chains are crossed under the
coupler/hitch then securely attached to the
towing vehicle. The safety chains are long
enough to not restrict the turning movement,
but short enough to not drag on the road.
7.
The electrical plug-in on the towing vehicle and
the trailer must be wired for the same functions
and they t securely together. The plug-in
wire is long enough to not restrict the turning
movement, but short enough to not drag on the
road. The trailer must have a lighting system and
braking system to match and perform correctly
o󰀨thetowingvehiclessystem.Youmustmeet
the Federal and your States’ Department of
Transportation Code of Regulations concerning
lights, brakes, and highway transit.
8.
The break-away actuator (if equipped) that is
installed on the trailer correctly works and is
appropriately attached to the towing vehicle.
9.
All lights and brakes on the trailer must correctly
function when activated by the systems in the
towing vehicle.
BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS
10.
The tires must be checked for cuts or damaged
rims, air pressure is correct, and the axle lug
nuts have been checked for correct torque
(refer to trailer manual).
11.
When the stump grinder is on the trailer, the
trailer must have the right load capacity, with
the stump grinder positioned on the trailer
for the correct weight distribution (follow the
trailer manufacturer’s recommendations for
the amount of weight on the tongue or hitch
according to the total stump grinder package
weight), the stump grinder brakes, if equipped,
are locked, the cutter wheel is raised o󰀨 the
trailer bed with the lock pin installed, and the
stump grinder is securely bound down to the
trailer bed per your States binding requirements.
12.
Any loose debris, tools or parts must be cleared
o󰀨orareputaway.
13.
Make sure to close and secure any of the
following if equipped: tool box, battery box,
engine cowl doors and side panels, radiator
debris screens, inspection doors, cabinet
doors, housing covers, tank caps and covers,
vise, etc.
14.
Make sure the load ramps are securely stored
for transport.
15.
Make sure the stump grinder’s engine is not
running, the ignition key is in your possession,
and all controls are stored correctly and locked
in place for transport.
16.
The stump grinder package must be hauled
level and the towing vehicle must be sized to
handle hitch weight and towing weight. The
towing vehicle or the combination of towing
vehicle and towing package must have
enough braking capacity to meet the Federal
and your State Department of Transportation
requirements.
17.
The stump grinder package is now ready for
transport. Make sure to obey all local regulation
and laws regarding the transporting of this type
of stump grinder.
18.
Do not drive too fast for road conditions or
exceed speed regulations for equipment towing.

186/20
MAINTENANCEMODEL SG-40
MACHINE ORIENTATION REFERENCE
RIGHT LEFT
BACK
FRONT