Barco DP2K--32B User manual

DP2K-32B
Installation manual
R59770491/00
30/04/2010

Barco Inc. Media and Entertainment Division
11101 Trade Center Drive, Rancho Cordova, California 95670, USA
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Disposal Information
This equipment has required the extraction and use of natural resources for its production. It may contain hazardous substances for health
and environment. In order to avoid the dissemination of those substances in the environment and to diminish the pressure on natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your
end of life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling
systems, please contact your local or regional waste administrator. You can also contact us for more information on the environmental
performances of our products.
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
GNU-GPL code
If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing
and mailing a CD will be charged.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Information for China ROHS compliance
Table of toxic and hazardous substances/elements and their content, as required by China’s management methods for controlling pollution
by electronic information products
Projector
Part name Toxic or hazardous substances and elements
Pb Hg Cd Cr6+ PBB PBDE
Metal parts oo oo oo
Plastic parts xooooo
PCB or PCBA xooooo
Lamp oxoooo
Power supply/adapter xooooo
Power cable xooooo
Connectors and cables xooooo
Fans xooooo
Heat radiation module (metal parts) xooooo
Card reader oo oo oo
Speaker (exclude PCB) oo oo oo
Remote control (exclude PCB) xooooo
O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in SJ/T11363-2006.
X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement in SJ/T11363-2006
中国大陆RoHS
根据中国大陆《电子信息产品污染控制管理办法》(也称为中国大陆RoHS)，以下部份列出了本产品中可能包含的有毒有害物质或元素
的名称 和含量。
Projector
零部件名稱 有毒有害物質或元素
铅（Pb）汞（Hg）镉（Cd 六价铬（Cr6+）多溴联苯（PBB）多溴二苯醚
（PBDE）
金屬機構件 oooooo
塑膠機構件 xooooo
电路板组件*xooooo
燈泡 oxoooo
電源模組 xooooo
电源线xooooo
外部信号连接线xooooo
風扇 xooooo

Projector
零部件名稱 有毒有害物質或元素
铅（Pb）汞（Hg）镉（Cd 六价铬（Cr6+）多溴联苯（PBB）多溴二苯醚
（PBDE）
散熱模組 (金屬部
分)
xooooo
讀卡器 oooooo
喇叭 (電路板組件
除外)
oooooo
附電池遙控器 (電
路板組件除外)
xooooo
*：电路板组件包括印刷电路板及其构成的零部件，如电阻、电容、集成电路、连接器等
○：表示该有毒有害物质在该部件所有均质材料中的含量均在《电子信息产品中有毒有害物质的限量要求标准》规定的限量要求以下
×：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出《电子信息产品中有毒有害物质的限量要求标准》规定的限量要求；但
是上表中打“×”的部件，其含量超出是因为目前业界还没有成熟的可替代的技术，且符合歐盟RoHS指令的排外條款及電池指令

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 General considerations............................................................................................................... 4
1.2 Important safety instructions ......................................................................................................... 5
2. General............................................................................................................... 9
2.1 Installation requirements . . . .........................................................................................................10
2.2 Unpacking the projector .............................................................................................................12
2.3 Initial inspection......................................................................................................................15
2.4 Installation process overview........................................................................................................16
3. Physical installation ..............................................................................................17
3.1 Positioning the DP2K-32B at port window . .........................................................................................18
3.2 Installation of the exhaust system. ..................................................................................................21
3.3 Access to the power connection .. ..................................................................................................23
3.4 Power input setup . . ................................................................................................................. 24
3.5 Connecting the projector with the power net .......................................................................................26
3.6 Power loop through to the projector electronics ....................................................................................28
3.7 Connecting a UPS to the projector electronics . . ...................................................................................29
4. Lamp & lamp house.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .31
4.1 Introduction ..........................................................................................................................32
4.2 Removal of the lamp house .........................................................................................................35
4.3 Removal of the xenon lamp .........................................................................................................37
4.4 Installation of the xenon bulb lamp..................................................................................................40
4.5 Installation of the lamp house ....................................................................................................... 45
4.6 Resetting the lamp parameters . .. .................................................................................................. 47
4.7 Realignment of the lamp in its reflector............................................................................................. 48
5. Lenses & lens holder .............................................................................................51
5.1 Available lenses ..................................................................................................................... 52
5.2 Lens selection .......................................................................................................................53
5.3 Lens formulas........................................................................................................................54
5.4 Lens installation .....................................................................................................................55
5.5 Lens removal ........................................................................................................................57
5.6 Lens shift, zoom & focus . . . .........................................................................................................58
5.7 Scheimpflug adjustment.............................................................................................................59
6. Input & communication ..........................................................................................63
6.1 Introduction ..........................................................................................................................64
6.2 Local keypad of the DP2K-32B projector...........................................................................................65
6.3 Communication ports of the DP2K-32B projector ..................................................................................66
6.4 About General Purpose Inputs & Outputs (GPIO)..................................................................................68
6.5 Source input ports of the DP2K-32B projector . . ...................................................................................70
6.6 LED indications on the Integrated Cinema Processor module. ....................................................................72
7. Communicator Touch Panel.....................................................................................73
7.1 Introduction ..........................................................................................................................74
7.2 Installation of the touch panel interface. . . . . ........................................................................................76
8. Starting up..........................................................................................................79
8.1 Switching ON the DP2K-32B digital projector projector............................................................................80
8.2 Switching OFF the DP2K-32B digital projector..................................................................................... 81
9. Projector registration.............................................................................................83
9.1 Introduction ..........................................................................................................................84
9.2 Download the certificate file.........................................................................................................85
9.3 Registration of new projector........................................................................................................86
9.4 Update registration of an existing projector. ........................................................................................92
10. Removal and installation of the projector covers ...........................................................93
10.1 Removal of the lamp cover..........................................................................................................94
10.2 Removal of the rear cover...........................................................................................................96
10.3 Removal of the input cover. .........................................................................................................97
10.4 Removal of the front cover ..........................................................................................................99
10.5 Removal of the side cover..........................................................................................................101
10.6 Installation of the front cover.......................................................................................................103
10.7 Installation of the input cover.......................................................................................................105
10.8 Installation of the lamp cover.......................................................................................................106
10.9 Installation of the rear cover........................................................................................................108
10.10 Installation of the side cover .......................................................................................................109
11. Maintenance.......................................................................................................111
11.1 Remove and clean the front dust filter.............................................................................................112
11.2 Remove and clean both bottom dust filters........................................................................................113
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Table of contents
11.3 Cleaning the lens . . . ................................................................................................................114
11.4 Cleaning the exterior of the projector ..............................................................................................115
11.5 Check cooling liquid level ..........................................................................................................116
11.6 Cooling liquid refill..................................................................................................................117
11.7 Authorization to clear security warning on the projector ..........................................................................118
12. Convergence..................................................................................................... 119
12.1 Open the sealed compartment .....................................................................................................120
12.2 Close the sealed compartment.....................................................................................................122
12.3 Convergence controls ..............................................................................................................123
12.4 Red on blue convergence . . ........................................................................................................125
12.5 Green on blue convergence........................................................................................................126
A. Specifications ..................................................................................................... 127
A.1 Specifications of the DP2K-32B....................................................................................................128
A.2 Dimensions of the DP2K-32B......................................................................................................129
A.3 Dimensions of the universal pedestal............................................................................................. . 130
B. Pin configurations................................................................................................ 131
B.1 Pin configurations of the communication ports . ...................................................................................132
B.2 Pin configurations of the inputs . . ..................................................................................................134
Index.................................................................................................................... 135
2R59770491 DP2K-32B 30/04/2010

1. Safety
1. SAFETY
R59770491 DP2K-32B 30/04/2010 3

1. Safety
1.1 General considerations
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.
The DLP Cinema Systems are intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with poten-
tial hazards associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the
lamp and associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service
functions inside the product enclosure.
Restricted access location
The DP2K-32B digital projector may only be installed in a restricted access location, due to the temperature rise of parts of the
equipment (air outlet). The definition of a “restricted access location" is a location for equipment where both of following paragraphs
apply:
• Access can only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for the restriction
applied to the location and about the precautions that shall be taken.
• Access is through the use of the tool or lock and key, or other means of security, and is controlled by the authority responsible
for the location.
Owner’s record
The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces
provided below. Refer to them whenever you call upon your Barco dealer regarding this product.
Product article number
Product serial number
Dealer
4R59770491 DP2K-32B 30/04/2010

1. Safety
1.2 Important safety instructions
To prevent the risk of electrical shock
• This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector
electrical ratings. If you are unable to install the AC requirements, contact your electrician. Do not defeat the purpose of the
grounding.
• Installation according to the local electrical code and regulations by qualified technical personnel only.
• This product is equipped with a five-terminal barrier strip for the connection of a 3W+N+PE or 3W+PE three phase power
system. If you are unable to install the AC Requirements, contact your electrician. Do not defeat the purpose of the grounding.
• The cross-sectional area of the conductors in the main power supply cord shall be not less than 4 mm2or AWG 10.
The cross-sectional area of the UPS inlet cord and external fan power cord shall be not less than 0.75 mm² or AWG 18.
• The electronics of the projector (UPS INLET) must be powered either from a suitable UPS unit or from the power outlet socket
(UPS OUTLET) provided on the projector. An adapted short power cord (2-pole 3-wire grounding) is added to the projector
accessories to loop through the power from UPS OUTLET to UPS INLET.
• The provided power output socket (UPS OUTLET) on the projector may only be used to provide power to the projector elec-
tronics (UPS INLET). Never connect other devices to this power output socket.
• The exhaust fan outlet may only be used to power an external blower, maximum 3A.
• The building installation has to be provided with a circuit breaker of max. 40A to protect the complete unit.
• A readily accessible disconnect device must be incorporated externally to the equipment for removal of the power to the pro-
jector mains terminals.
• Disconnect the power to the projector mains terminals and unplug the power cord at UPS INLET for removal of all power from
the projector.
• Warning: High leakage current. Earth connection essential before connecting supply.
• Do not allow anything to rest on the power cord. Do not locate this projector where persons will walk on the cord.
• Do not operate the projector with a damaged cord or if the projector has been dropped or damaged - until it has been examined
and approved for operation by a qualified service technician.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this projector through cabinet slots as they may touch dangerous voltage points or short
circuit parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to an trained service person when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for
long periods of time, remove all power from the projector. This will prevent damage to the projector due to lightning and AC
power-line surges.
R59770491 DP2K-32B 30/04/2010 5

1. Safety
To prevent personal injury
• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).
• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
powering the projector or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 4 persons are needed to carry the projector.
• To prevent injury, ensure that the lens, exhausting system and all cover plates are correctly installed. See installation proce-
dures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
• Before attempting to remove any of the projector’s covers, disconnect to the projector mains terminals and unplug the power
cord at UPS INLET for removal of all power from the projector.
• When required to remove all power from the projector, to access parts inside, always disconnect to the projector mains terminals
and unplug the power cord at UPS INLET
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines.
WARNING:Never look into the exhaust output. High luminance and UV radiation could result in damage to
the eye. The installation of an exhaust system is mandatory before operating the projector.
To prevent fire hazard
• Do not place flammable or combustible materials near the projector!
• Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This
projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and
safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition
of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external
surfaces of the projector whereby no flammable or combustible materials are present. The exclusion zone must be not less
than 40 cm (16”) for all DLP Cinema projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the
projector or the lens with any material while the projector is in operation. Keep flammable and combustible materials away from
the projector at all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light.
Never expose the projector to rain or moisture. In the event of fire, use sand, CO2or dry powder fire extinguishers. Never use
water on an electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always
insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this
projector.
• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from
console to the outside of the building. The mandatory exhaust system must include a blower that maintain at least 10 m3/min
(350 CFM) when measured at the projector exhaust opening.
• Let the projector cool completely before storing. Remove cord from the projector when storing.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
6R59770491 DP2K-32B 30/04/2010

1. Safety
To prevent projector damage
• This projector has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
•Theairfilters of the projector must be cleaned or replaced on a regular basis (a "clean" booth would be monthly-minimum).
Neglecting this could result in disrupting the air flow inside the projector, causing overheating. Overheating may lead to the
projector shutting down during operation.
• The projector must always be installed in a manner which ensures free flow of air into its air inlets and the mandatory exhausted
system must be capable of removing minimum 10 m3/min (350 CFM) measured at the projector’s exhaust opening.
• In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
and safety requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and remove all power
from the projector. Do not operate the projector again until it has been checked by qualified service personnel.
• Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be
nearer to the projector than 10 cm (4") on any side.
• Do not use this equipment near water.
• Proper operation of the cooling circuit can only be guaranteed in table mounting. It is not allowed to use the projector in another
position. See installation procedure for correct installation.
•Special care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror DevicesTM in
which case there is a loss of warranty.
• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror DevicesTM in which
case there is a loss of warranty.
• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
• Disconnect the power to the projectors mains terminals and unplug the power cord at UPS INLET before cleaning. Do not use
liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning. Never use strong solvents, such as thinner or benzine, or
abrasive cleaners, since these will damage the cabinet. Stubborn stains may be removed with a cloth lightly dampened with
mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, ta=35°C(95°F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
On servicing
• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
• Refer all servicing to qualified service personnel.
• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
• Remove all power from the projector and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu-
tions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.
• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.
• Possible explosion hazard: Always keep in mind the caution below:
R59770491 DP2K-32B 30/04/2010 7

1. Safety
CAUTION:Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or
otherwise mishandled. Whenever the lamp house, containing a xenon lamp, has to be dismantled or whenever
the protective container or cloth has to be removed from the xenon lamp, authorized protective clothing MUST
be worn!
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
8R59770491 DP2K-32B 30/04/2010

2. General
2. GENERAL
About this chapter
Read this chapter before installing your DP2K-32B. It contains important information concerning installation requirements for the
DP2K-32B, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the
installed projector, required power net, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
Overview
• Installation requirements
• Unpacking the projector
• Initial inspection
• Installation process overview
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2. General
2.1 Installation requirements
Environment conditions
Table below summarizes the physical environment in which the DP2K-32B may be safely operated or stored.
Environment Operating Non-Operating
Ambient Temperature 10 °C (50 °F) to 35 °C (95 °F) -15°C (5°F) to 60°C (140°F)
Humidity 5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed
Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)
Let the projector acclimatise after unpacking. Neglecting this may result in a startup failure of the Light Pro-
cessor Unit.
Cooling requirements
The projector is fan cooled and must be installed with sufficient space aroundthe projector head, minimum 20 cm (8 inch) to ensure
sufficient air flow. It should be used in an area where the ambient temperature, as measured at the projector air inlet , does not
exceed +35°C (+95°F).
The installation of an exhaust system is MANDATORY. The installed exhaust blower must remove an air volume of minimum 10
m3/min (350 CFM) measured at the exhaust output of the projector.
Main Power requirements
The DP2K-32B operates from a nominal 230/400V 3W+N+PE 15A 50-60Hz (Y connection) or 208V 3W+PE 25A 50-60Hz (Δcon-
nection). The projector must be switched internally between a star connection to a delta connection or vice versa. See "Power input
setup", page 24.
For a 3W+N+PE system, 400V is measured between the lines, 230V is measured between the lines and the neutral.
For a 3W+PE system, 208V is measured between the lines.
The power cord required to connect the projector with the power net is not delivered with the projector. It is the responsibility of the
customer to provide the correct type of power cord. The cross-sectional area of the conductors in the power supply cord shall not be
less than 4 mm² or 10 AWG, minimum 300V for a 3 x 208V AC (3W+PE) or minimum 500V for a 3 x 400V AC + Neutral (3W+N+PE).
To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel
and cabinet be grounded. In no event shall this projector be operated without an adequate cabinet ground connection.
The AC supply must be installed by a qualified electrician in conformance to local codes. Hardware, wire sizes and conduit types
must comply with local codes.
A readily accessible disconnect device shall be incorporated externally to the equipment for removal of the power to the equipment
mains terminals.
The building installation must be provided with a circuit breaker of max. 40A to protect the complete unit.
WARNING:Disconnect the power to the unit mains terminals and unplug power cord at UPS inlet for removal
of all power from the unit
UPS requirements
The Uninterruptible Power Supply (UPS), also known as a Continuous Power Supply (CPS), must have an output voltage of 200-
240V at 50-60Hz and must be capable of delivering an output current of 5,5 amperes.
The connection between the UPS unit and the UPS inlet of the projector must be done with a certified AC power supply cord of
minimum 0,75 mm² or 18 AWG and minimum 300V.
CAUTION:The 200–240V power outlet (UPS OUTLET) of the projector may not be used to provide the UPS
unit with power! The UPS OUTLET of the projector may only be used for connection to the UPS INLET of the
projector.
The DP2K-32B does not have a built in UPS unit.
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2. General
Exhaust outlet for external fan
The exhaust outlet has an output voltage of 200–240V at 50–60 Hz; switched and maximum 3 amperes is allowed.
The connection between the exhaust outlet and the external blower must be done with a certified AC power supply cord of minimum
0,75 mm² or 18 AWG and minimum 300V.
CAUTION:The 200–240V power outlet (exhaust outlet) of the projector may not be used to provide power to
any other device than an external exhaust fan. Maximum allowed current : 3A.
Projector weight
Do not underestimate the weight of the Barco DP2K-32B. The projector weights about ±140 kg (±309 lb.) without lens. Be sure that
the pedestal on which the projector has to be installed is capable of handling five (5) times the complete load of the system.
Barco offers a pedestal for the DP2K-32B. This universal pedestal allows a solid and easy setup of the projec-
tor. The universal pedestal has a separate compartment to install the UPS unit for the DP2K-32B. Futhermore,
the universal pedestal contains a standard 19” rack to build in the projector peripherals such as alternative
content switchers (e.g. ACS-2048)
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2. General
2.2 Unpacking the projector
What has to be done ?
Upon delivery, the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Fur-
thermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector has arrived at the
installation site, it needs to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
After unpacking let the projector acclimatises to a room temperature higher then 10°C (50°F) and lower then
35°C (95°F). Neglecting this may result in a start up failure of the Light Processor Unit.
How to unpack
1. Loosen the banding by pulling the free end of the banding loop in the clip.
Take off the box cover.
Image 2-1
Open banding
2. Open the box.
Take out the small box between the outer and inner box containing the manuals.
Remove the outer carton box
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2. General
Image 2-2
Remove outer carton
3. Remove the inner carton box.
Image 2-3
Remove inner carton
4. Loosen the banding by pulling the free end of the banding loop in the clip.
Take off the upper carton plate (1)
Remove from the wooden pallet (2)
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2. General
1
2
Image 2-4
Remove wooden pallet
5. Take the projector from the wooden board by gripping the bottom of the projector and place the projector on the pedestal.
Image 2-5
Remove projector
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