Barco DP2K--32B User manual

DP2K-32B
Installation manual
R59770491/00
30/04/2010

Barco Inc. Media and Entertainment Division
11101 Trade Center Drive, Rancho Cordova, California 95670, USA
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Disposal Information
This equipment has required the extraction and use of natural resources for its production. It may contain hazardous substances for health
and environment. In order to avoid the dissemination of those substances in the environment and to diminish the pressure on natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your
end of life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling
systems, please contact your local or regional waste administrator. You can also contact us for more information on the environmental
performances of our products.
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
GNU-GPL code
If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing
and mailing a CD will be charged.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Information for China ROHS compliance
Table of toxic and hazardous substances/elements and their content, as required by China’s management methods for controlling pollution
by electronic information products
Projector
Part name Toxic or hazardous substances and elements
Pb Hg Cd Cr6+ PBB PBDE
Metal parts oo oo oo
Plastic parts xooooo
PCB or PCBA xooooo
Lamp oxoooo
Power supply/adapter xooooo
Power cable xooooo
Connectors and cables xooooo
Fans xooooo
Heat radiation module (metal parts) xooooo
Card reader oo oo oo
Speaker (exclude PCB) oo oo oo
Remote control (exclude PCB) xooooo
O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in SJ/T11363-2006.
X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement in SJ/T11363-2006
中国大陆RoHS
根据中国大陆《电子信息产品污染控制管理办法》(也称为中国大陆RoHS)，以下部份列出了本产品中可能包含的有毒有害物质或元素
的名称 和含量。
Projector
零部件名稱 有毒有害物質或元素
铅（Pb）汞（Hg）镉（Cd 六价铬（Cr6+）多溴联苯（PBB）多溴二苯醚
（PBDE）
金屬機構件 oooooo
塑膠機構件 xooooo
电路板组件*xooooo
燈泡 oxoooo
電源模組 xooooo
电源线xooooo
外部信号连接线xooooo
風扇 xooooo

Projector
零部件名稱 有毒有害物質或元素
铅（Pb）汞（Hg）镉（Cd 六价铬（Cr6+）多溴联苯（PBB）多溴二苯醚
（PBDE）
散熱模組 (金屬部
分)
xooooo
讀卡器 oooooo
喇叭 (電路板組件
除外)
oooooo
附電池遙控器 (電
路板組件除外)
xooooo
*：电路板组件包括印刷电路板及其构成的零部件，如电阻、电容、集成电路、连接器等
○：表示该有毒有害物质在该部件所有均质材料中的含量均在《电子信息产品中有毒有害物质的限量要求标准》规定的限量要求以下
×：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出《电子信息产品中有毒有害物质的限量要求标准》规定的限量要求；但
是上表中打“×”的部件，其含量超出是因为目前业界还没有成熟的可替代的技术，且符合歐盟RoHS指令的排外條款及電池指令

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 General considerations............................................................................................................... 4
1.2 Important safety instructions ......................................................................................................... 5
2. General............................................................................................................... 9
2.1 Installation requirements . . . .........................................................................................................10
2.2 Unpacking the projector .............................................................................................................12
2.3 Initial inspection......................................................................................................................15
2.4 Installation process overview........................................................................................................16
3. Physical installation ..............................................................................................17
3.1 Positioning the DP2K-32B at port window . .........................................................................................18
3.2 Installation of the exhaust system. ..................................................................................................21
3.3 Access to the power connection .. ..................................................................................................23
3.4 Power input setup . . ................................................................................................................. 24
3.5 Connecting the projector with the power net .......................................................................................26
3.6 Power loop through to the projector electronics ....................................................................................28
3.7 Connecting a UPS to the projector electronics . . ...................................................................................29
4. Lamp & lamp house.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .31
4.1 Introduction ..........................................................................................................................32
4.2 Removal of the lamp house .........................................................................................................35
4.3 Removal of the xenon lamp .........................................................................................................37
4.4 Installation of the xenon bulb lamp..................................................................................................40
4.5 Installation of the lamp house ....................................................................................................... 45
4.6 Resetting the lamp parameters . .. .................................................................................................. 47
4.7 Realignment of the lamp in its reflector............................................................................................. 48
5. Lenses & lens holder .............................................................................................51
5.1 Available lenses ..................................................................................................................... 52
5.2 Lens selection .......................................................................................................................53
5.3 Lens formulas........................................................................................................................54
5.4 Lens installation .....................................................................................................................55
5.5 Lens removal ........................................................................................................................57
5.6 Lens shift, zoom & focus . . . .........................................................................................................58
5.7 Scheimpflug adjustment.............................................................................................................59
6. Input & communication ..........................................................................................63
6.1 Introduction ..........................................................................................................................64
6.2 Local keypad of the DP2K-32B projector...........................................................................................65
6.3 Communication ports of the DP2K-32B projector ..................................................................................66
6.4 About General Purpose Inputs & Outputs (GPIO)..................................................................................68
6.5 Source input ports of the DP2K-32B projector . . ...................................................................................70
6.6 LED indications on the Integrated Cinema Processor module. ....................................................................72
7. Communicator Touch Panel.....................................................................................73
7.1 Introduction ..........................................................................................................................74
7.2 Installation of the touch panel interface. . . . . ........................................................................................76
8. Starting up..........................................................................................................79
8.1 Switching ON the DP2K-32B digital projector projector............................................................................80
8.2 Switching OFF the DP2K-32B digital projector..................................................................................... 81
9. Projector registration.............................................................................................83
9.1 Introduction ..........................................................................................................................84
9.2 Download the certificate file.........................................................................................................85
9.3 Registration of new projector........................................................................................................86
9.4 Update registration of an existing projector. ........................................................................................92
10. Removal and installation of the projector covers ...........................................................93
10.1 Removal of the lamp cover..........................................................................................................94
10.2 Removal of the rear cover...........................................................................................................96
10.3 Removal of the input cover. .........................................................................................................97
10.4 Removal of the front cover ..........................................................................................................99
10.5 Removal of the side cover..........................................................................................................101
10.6 Installation of the front cover.......................................................................................................103
10.7 Installation of the input cover.......................................................................................................105
10.8 Installation of the lamp cover.......................................................................................................106
10.9 Installation of the rear cover........................................................................................................108
10.10 Installation of the side cover .......................................................................................................109
11. Maintenance.......................................................................................................111
11.1 Remove and clean the front dust filter.............................................................................................112
11.2 Remove and clean both bottom dust filters........................................................................................113
R59770491 DP2K-32B 30/04/2010 1

Table of contents
11.3 Cleaning the lens . . . ................................................................................................................114
11.4 Cleaning the exterior of the projector ..............................................................................................115
11.5 Check cooling liquid level ..........................................................................................................116
11.6 Cooling liquid refill..................................................................................................................117
11.7 Authorization to clear security warning on the projector ..........................................................................118
12. Convergence..................................................................................................... 119
12.1 Open the sealed compartment .....................................................................................................120
12.2 Close the sealed compartment.....................................................................................................122
12.3 Convergence controls ..............................................................................................................123
12.4 Red on blue convergence . . ........................................................................................................125
12.5 Green on blue convergence........................................................................................................126
A. Specifications ..................................................................................................... 127
A.1 Specifications of the DP2K-32B....................................................................................................128
A.2 Dimensions of the DP2K-32B......................................................................................................129
A.3 Dimensions of the universal pedestal............................................................................................. . 130
B. Pin configurations................................................................................................ 131
B.1 Pin configurations of the communication ports . ...................................................................................132
B.2 Pin configurations of the inputs . . ..................................................................................................134
Index.................................................................................................................... 135
2R59770491 DP2K-32B 30/04/2010

1. Safety
1. SAFETY
R59770491 DP2K-32B 30/04/2010 3

1. Safety
1.1 General considerations
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.
The DLP Cinema Systems are intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with poten-
tial hazards associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the
lamp and associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service
functions inside the product enclosure.
Restricted access location
The DP2K-32B digital projector may only be installed in a restricted access location, due to the temperature rise of parts of the
equipment (air outlet). The definition of a “restricted access location" is a location for equipment where both of following paragraphs
apply:
• Access can only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for the restriction
applied to the location and about the precautions that shall be taken.
• Access is through the use of the tool or lock and key, or other means of security, and is controlled by the authority responsible
for the location.
Owner’s record
The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces
provided below. Refer to them whenever you call upon your Barco dealer regarding this product.
Product article number
Product serial number
Dealer
4R59770491 DP2K-32B 30/04/2010