Barco HDF W series User manual

HDF W series
Installation manual
R5905158/01
10/07/2012

Barco nv Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
Support: www.barco.com/esupport
Visit us at the web: www.barco.com
Printed in Belgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://my.barco.com.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 5
1.1 General considerations............................................................................................................... 5
1.2 Important safety instructions ......................................................................................................... 6
1.3 Important warnings concerning HDF W series flight cases ......................................................................... 8
2. Configurations, requirements and restrictions ..............................................................11
2.1 Installation requirements . . . ......................................................................................................... 11
2.2 Unpacking the projector ............................................................................................................. 12
2.3 HDF W series flight case............................................................................................................13
2.4 Projector configurations ............................................................................................................. 14
2.5 Projector air inlets and outlets....................................................................................................... 17
2.6 Free download of Projector Toolset.................................................................................................17
2.7 Installation process overview........................................................................................................18
3. Physical installation ..............................................................................................19
3.1 Remote control unit (RCU) ..........................................................................................................19
3.1.1 RCU battery installation.......................................................................................................19
3.1.2 RCU rugged case installation ................................................................................................20
3.1.3 RCU XLR adaptor installation ................................................................................................ 21
3.1.4 Using the XLR adaptor of the RCU. . .........................................................................................21
3.1.5 RCU usage possibilities ......................................................................................................22
3.2 Lenses ...............................................................................................................................23
3.2.1 Available lenses............................................................................................................... 23
3.2.2 Lens selection.................................................................................................................24
3.2.3 Lens installation ............................................................................................................... 24
3.2.4 Lens removal..................................................................................................................25
3.2.5 Lens safety cable (optional) ..................................................................................................26
3.2.6 Lens shift, zoom & focus...................................................................................................... 28
3.2.7 Scheimpflug adjustment ...................................................................................................... 29
3.3 Power connection . . .................................................................................................................33
3.4 Suspension of the HDF W series projector with rigging clamps ...................................................................34
4. Input & Communication..........................................................................................39
4.1 Introduction ..........................................................................................................................39
4.2 Input source connections. . . ......................................................................................................... 40
4.3 Communication connections ........................................................................................................41
5. Getting started.....................................................................................................45
5.1 RCU & Local keypad ................................................................................................................45
5.2 Terminology overview ...............................................................................................................45
5.3 Power on projector .................................................................................................................. 47
5.4 Switching to standby ................................................................................................................ 50
5.5 Power off projector ..................................................................................................................50
5.6 Status LEDs .........................................................................................................................51
5.7 Using the RCU.......................................................................................................................51
5.8 Projector Address.................................................................................................................... 53
5.8.1 Displaying and Programming addresses into the RCU. . ....................................................................53
5.8.2 Controlling the projector ......................................................................................................53
5.9 Source selection..................................................................................................................... 53
5.10 Alignment of a table mount HDF W series projector ...............................................................................54
5.11 Alignment of a ceiling mount HDF W series projector. . . ...........................................................................55
6. Quick set up adjustment .........................................................................................57
6.1 Text boxes ON or OFF ..............................................................................................................57
6.2 Quick Lens Adjustment via LENS key ..............................................................................................57
6.3 Direct Lens Adjustment (RCU) ...................................................................................................... 59
6.4 Quick picture in picture.............................................................................................................. 60
6.5 Quick language selection . . ......................................................................................................... 60
7. Start up of the adjustment mode ...............................................................................63
7.1 About the adjustment mode .........................................................................................................63
7.2 About the use of the remote control and the local keypad.........................................................................63
7.3 Start up the adjustment mode.......................................................................................................63
7.4 Navigation and adjustments.........................................................................................................64
7.5 Menu memory .......................................................................................................................65
7.6 Shortcut keys to the menus ......................................................................................................... 65
7.7 Test patterns in adjustment mode...................................................................................................65
7.8 Help information in adjustment mode...............................................................................................66
8. Input .................................................................................................................67
8.1 Input menu overview ................................................................................................................67
8.2 Slot Module Type . . . .................................................................................................................68
8.2.1 About Input Setup.............................................................................................................68
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8.2.2 Input configuration ............................................................................................................68
8.2.3 DVI - RGB input...............................................................................................................68
8.2.4 SDI input ...................................................................................................................... 69
8.2.5 5 cable input. . ................................................................................................................. 70
8.3 Input locking . ........................................................................................................................71
8.4 Native resolution.....................................................................................................................73
8.5 No Signal ............................................................................................................................74
8.5.1 Background color .............................................................................................................74
8.5.2 Background Logo ............................................................................................................. 75
8.5.3 Shutdown settings ............................................................................................................75
8.5.4 Shutdown retarding time......................................................................................................76
8.5.5 Auto Dimming.................................................................................................................77
8.6 EDID ................................................................................................................................. 77
8.6.1 Configure an input . . . .........................................................................................................78
8.6.2 Create custom EDID file......................................................................................................79
8.6.3 Delete a custom EDID file .................................................................................................... 80
9. Image ................................................................................................................83
9.1 Image menu overview ...............................................................................................................83
9.2 Start up the Image adjustments . . . .................................................................................................. 84
9.3 Image settings .......................................................................................................................84
9.3.1 Contrast .......................................................................................................................84
9.3.2 Brightness..................................................................................................................... 85
9.3.3 Saturation ..................................................................................................................... 86
9.3.4 Phase.......................................................................................................................... 86
9.3.5 Color temperature (fixed values) ............................................................................................. 87
9.3.6 Color temperature (custom values) ..........................................................................................89
9.3.7 Input Balance .................................................................................................................89
9.3.7.1 Introduction to Input Balance . . ........................................................................................ 89
9.3.7.2 Adjusting the input balance ............................................................................................ 91
9.4 Aspect Ratio ......................................................................................................................... 93
9.5 Timings............................................................................................................................... 95
9.5.1 Source timings ................................................................................................................95
9.5.2 Advanced timings, clamp delay - clamp width............................................................................... 96
9.6 Image File Services .................................................................................................................98
9.6.1 Files and file manipulations. ..................................................................................................98
9.6.2 Manual Load file ..............................................................................................................98
9.6.3 File Load Filter ................................................................................................................99
9.6.4 Delete a file ..................................................................................................................100
9.6.5 Delete all custom files .......................................................................................................101
9.6.6 Rename custom files ........................................................................................................101
9.6.7 Copy custom file .............................................................................................................102
9.6.8 Image file service options, Load file.........................................................................................103
9.6.9 Image file service options, Auto Picture Alignment .........................................................................104
9.7 Save custom settings...............................................................................................................105
9.8 Splash image .......................................................................................................................105
10. Layout ............................................................................................................. 107
10.1 Layout menu overview .............................................................................................................107
10.2 Introduction .........................................................................................................................107
10.3 Main window . .......................................................................................................................108
10.3.1 Main window source selection...............................................................................................108
10.3.2 Main window size ............................................................................................................108
10.3.3 Main window position ........................................................................................................110
10.4 PiP window . . .......................................................................................................................111
10.4.1 Introduction to PIP . . . ........................................................................................................111
10.4.2 Picture in Picture activation..................................................................................................112
10.4.3 PiP window, source selection................................................................................................112
10.4.4 PiP window, Size ............................................................................................................113
10.4.5 PiP window, position . ........................................................................................................115
10.5 Layout File Services................................................................................................................116
10.5.1 Load layout file...............................................................................................................116
10.5.2 Rename layout file ...........................................................................................................116
10.5.3 Delete layout file .............................................................................................................117
10.5.4 Delete all layout files.........................................................................................................118
10.5.5 Copy or Save as layout file ..................................................................................................119
10.6 Zoom - Focus - Shift windows..................................................................................................... . 120
11. Lamp............................................................................................................... 123
11.1 Lamp menu overview...............................................................................................................123
11.2 Lamp power mode..................................................................................................................123
11.3 Lamp power.........................................................................................................................124
11.4 Auto dimming when on Pause .....................................................................................................125
11.5 Auto dimming when No Signal .....................................................................................................126
11.6 Auto dimming when Over-temperature ............................................................................................126
11.7 CLO mode (Constant light output mode) . . . .......................................................................................127
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11.8 CLO targets.........................................................................................................................129
11.9 LPS power ..........................................................................................................................130
11.10 Lamp identification..................................................................................................................130
11.11 Z-axis adjustment...................................................................................................................131
12. Alignment......................................................................................................... 133
12.1 Alignment menu overview..........................................................................................................133
12.2 Orientation ..........................................................................................................................134
12.3 Lens adjustment, zoom - focus . . . .................................................................................................135
12.4 Lens adjustment, shift ..............................................................................................................136
12.5 Lens adjustment, mid position .....................................................................................................137
12.6 Home lens at startup ...............................................................................................................138
12.7 Calibrate lens .......................................................................................................................138
12.8 Warping .............................................................................................................................139
12.8.1 About warping................................................................................................................139
12.8.2 Warping status ...............................................................................................................140
12.8.3 Rotation ......................................................................................................................141
12.8.4 Keystone .....................................................................................................................142
12.8.5 Pin-Barrel correction.........................................................................................................144
12.8.6 4 corners adjustment ........................................................................................................145
12.8.7 Warp file service .............................................................................................................146
12.9 Blanking adjustment................................................................................................................147
12.10 Contrast-Intensity...................................................................................................................149
12.11 Gamma .............................................................................................................................150
12.12 Internal patterns ....................................................................................................................150
12.13 Color space.........................................................................................................................151
12.14 Scenergix ...........................................................................................................................153
12.14.1 Introduction. . . ................................................................................................................153
12.14.2 Preparations. . ................................................................................................................154
12.14.3 Scenergix activation . ........................................................................................................154
12.14.4 Scenergix pattern ............................................................................................................155
12.14.5 Scenergix adjustment lines . .................................................................................................156
12.14.6 White level adjustment (blending area) . . . ..................................................................................156
12.14.7 Black level adjustment.......................................................................................................158
13. Projector Control................................................................................................ 163
13.1 Projector Control menu overview . .................................................................................................163
13.2 Individual Projector Address .......................................................................................................164
13.3 Projector Common Address........................................................................................................164
13.4 Serial Communication ..............................................................................................................165
13.4.1 Baud rate setup ............................................................................................................. . 165
13.4.2 Interface Standard . . . ........................................................................................................166
13.5 Network .............................................................................................................................167
13.5.1 Introduction to a Network connection .......................................................................................167
13.5.2 Wired DHCP set up..........................................................................................................168
13.5.3 Wired IP address set up .....................................................................................................168
13.5.4 Wired subnet mask set up . . .................................................................................................169
13.5.5 Wired default gateway set up................................................................................................170
13.5.6 Wireless network activation................................................................................................. .171
13.5.7 Wireless access points selection and setup ................................................................................172
13.5.8 Wireless DHCP set up .......................................................................................................174
13.5.9 Wireless fixed IP address set up . . . . . .......................................................................................175
13.5.10 Wireless subnet mask set up ................................................................................................176
13.5.11 Wireless default gateway set up.............................................................................................178
13.6 IR Control switching ................................................................................................................179
13.7 DMX.................................................................................................................................180
13.7.1 DMX address. ................................................................................................................180
13.7.2 DMX universe............................................................................................................... .181
13.7.3 DMX mode . . . ................................................................................................................182
13.7.4 Art-Net DMX..................................................................................................................182
13.7.5 Front XLR output voltage control............................................................................................183
13.7.6 Monitor .......................................................................................................................185
13.8 Buttons..............................................................................................................................186
13.8.1 Standby button ...............................................................................................................186
13.8.2 Shortcut keys.................................................................................................................187
13.9 Menu position.......................................................................................................................188
13.10 Local LCD...........................................................................................................................189
13.11 Language selection.................................................................................................................189
13.12 Scheduler ...........................................................................................................................190
13.12.1 Add a task to the list ........................................................................................................ .191
13.12.2 Edit a task....................................................................................................................193
13.12.3 Delete task ...................................................................................................................194
13.12.4 Scheduler, on or off . . ........................................................................................................195
14. Service ............................................................................................................ 197
14.1 Service menu overview.............................................................................................................197
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14.2 Identification ........................................................................................................................198
14.3 Diagnosis ...........................................................................................................................199
14.3.1 Versions ......................................................................................................................199
14.3.2 Measurements .............................................................................................................. . 200
14.3.3 Logging.......................................................................................................................202
14.3.4 Board Id ......................................................................................................................204
14.3.5 Notification ...................................................................................................................205
14.3.6 Tilt sensor ....................................................................................................................206
14.4 Internal Service Patterns ...........................................................................................................207
14.5 Convergence .......................................................................................................................211
14.6 Factory defaults.....................................................................................................................212
14.7 USB memory .......................................................................................................................213
14.8 Reset Formatter ....................................................................................................................214
14.9 Refill mode . . . .......................................................................................................................215
14.10 Save Custom Settings..............................................................................................................216
14.11 Special HD Camera mode . ........................................................................................................217
14.12 Auto Dimming when over-temperature ............................................................................................218
14.13 Time and Date......................................................................................................................218
15. Maintenance...................................................................................................... 221
15.1 Cleaning the lens . . . ................................................................................................................221
15.2 Cleaning the exterior of the projector ..............................................................................................221
16. Removal and installation of the projector covers ......................................................... 223
16.1 Removal of the front cover .........................................................................................................223
16.2 Removal of the side cover..........................................................................................................224
16.3 Removal of the lamp cover.........................................................................................................225
16.4 Removal of the input cover. ........................................................................................................225
16.5 Installation of the front cover .......................................................................................................226
16.6 Installation of the side cover .......................................................................................................227
16.7 Installation of the lamp cover.......................................................................................................228
16.8 Installation of the input cover.......................................................................................................229
17. Servicing.......................................................................................................... 231
17.1 Inserting an input module . . ........................................................................................................231
17.2 Replacement of the dust filter on the front side ...................................................................................232
17.3 Replacement of the dust filter on the bottom side.................................................................................233
17.4 Replacement of the dust filter on the top side.....................................................................................234
17.5 Pressure verification of the liquid cooling circuit...................................................................................235
17.6 Removal of the lamp house ........................................................................................................235
17.7 Installation of the lamp house ......................................................................................................237
17.8 Realignment of the lamp in its reflector............................................................................................238
A. Specifications ..................................................................................................... 241
A.1 Specifications of the HDF W22 ....................................................................................................241
A.2 Specifications of the HDF W26 ....................................................................................................242
B. Dimensions ........................................................................................................ 245
B.1 Dimensions of the HDF W series projector........................................................................................245
B.2 Dimensions of the HDF W series flight case ......................................................................................246
C. Standard source files ............................................................................................ 247
C.1 Table overview......................................................................................................................247
D. DMX chart.......................................................................................................... 251
D.1 DMX chart, Basic ...................................................................................................................251
D.2 DMX chart, Full .....................................................................................................................251
D.3 DMX chart, Extended...............................................................................................................252
E. Stacking HDF W series projectors............................................................................. 255
E.1 Stacking HDF W series projectors.................................................................................................255
E.2 Aligning stacked HDF W series projectors ........................................................................................257
F. Environmental information...................................................................................... 261
F.1 Disposal information................................................................................................................261
F.2 Rohs compliance ...................................................................................................................261
4R5905158 HDF W SERIES 10/07/2012

1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing and using a HDF W series
projector. Furthermore, it includes several cautions to prevent damage to the HDF W series projector. Ensure that you understand
and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing your HDF W series
projector. After this chapter, additional “warnings” and “cautions” are given depending on the installation procedure. Read and
follow these “warnings” and “cautions” as well.
1.1 General considerations
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
R5905158 HDF W SERIES 10/07/2012 5

1. Safety
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems.
A HDF W series projector is intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with potential
hazards associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the lamp
and associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service func-
tions inside the product enclosure.
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source.
• This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If none of the supplied power cables
are the correct one, consult your dealer.
If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the
purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Do not operate the projector with a damaged cord. Replace the cord.
Do not operate the projector if the projector has been dropped or damaged - until it has been examined and approved for
operation by a qualified service technician.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to an authorized trained service person when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.
To prevent personal injury
• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).
• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 4 persons are needed to carry the projector.
• To prevent injury, ensure that the lens and all covers are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
•Warning: extremely high brightness lamps: This projector uses extremely high brightness lamps. Never attempt to look
directly into the lens or at the lamp. If the projection distance is less than 6 meter, any person needs to be at least 4 meters
away from the projected image. Avoid close range reflection of the projected image on any reflecting surface (such as glass,
metal, …) . When operating the projector, we strongly recommend wearing suitable safety glasses.
• Before attempting to remove any of the projector’s covers, you must turn off the projector and disconnect from the wall outlet.
• When required to switch off the projector, to access parts inside, always disconnect the power cord from the power net.
• The power input at the projector side is considered as the disconnect device. When required to switch off the projector, to
access parts inside, always disconnect the power cord at the projector side. In case the power input at the projector side is not
accessible (e.g. ceiling mount), the socket outlet supplying the projector shall be installed nearby the projector and be easily
accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
• Never stack more than two (2) HDF W series projectors in a hanging configuration (truss) and never stack more than three (3)
HDF W series projectors in a base stand configuration (table mount).
• When using the projector in a hanging configuration, always mount 2 safety cables. See installation manual for the correct use
of these cables.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
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1. Safety
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines. The exposer of this UV
radiation is allowed for only 1 hour per day for maintenance and service persons.
•Cooling liquid circuit. The projector contains a cooling circuit filled with Blue antifreeze diluted (1/3 ethanediol – 2/3 Demi
water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
To prevent fire hazard
• Do not place flammable or combustible materials near the projector!
• Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This
projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and
safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition
of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external
surfaces of the projector whereby no flammable or combustible materials are present. The exclusion zone must be not less than
40 cm (16”) for all DLP projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the
lens with any material while the projector is in operation. Keep flammable and combustible materials away from the projector at
all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose
the projector to rain or moisture. In the event of fire, use sand, CO2or dry powder fire extinguishers. Never use water on an
electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine
Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Projection rooms must be well ventilated or cooled in order to avoid build up of heat.
• Let the projector cool down completely before storing. Remove cord from the projector when storing.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
To prevent projector damage
• This projector has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
• The air filters of the projector must be cleaned or replaced on regular base (a "clean" booth would be monthly-minimum).
Neglecting this could result in disrupting the air flow inside the projector, causing overheating. Overheating may lead to the
projector shutting down during operation.
• The projector must always be installed in a manner which ensures free flow of air into its air inlets and unimpeded evacuation
of the hot air from its cooling system.
• In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains
supply immediately. Do not operate the projector again until it has been checked by qualified service personnel.
• Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be
nearer to the projector than 10 cm (4") on any side.
• Do not use this equipment near water.
•Special care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror DevicesTM in
which case there is a loss of warranty.
• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror DevicesTM in which
case there is a loss of warranty.
• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
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1. Safety
• Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for
cleaning. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will damage the cabinet.
Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, ta= 40 °C (104 °F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
On servicing
• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
• Refer all servicing to qualified service personnel.
• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
• Unplug this product from the wall outlet and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu-
tions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.
• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.
• Possible explosion hazard: Always keep in mind the caution below:
CAUTION:Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or
otherwise mishandled. Whenever the lamp house, containing a xenon lamp, has to be dismantled or whenever
the protective container or cloth has to be removed from the xenon lamp, authorized protective clothing MUST
be worn!
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
1.3 Important warnings concerning HDF W series flight cases
Important warnings concerning stacking/transporting HDF W series rental flight cases
• Stack maximum two (2) HDF W series rental flight cases high. Never higher.
• Surface on which flight case is standing must be level to ensure that the total load is evenly spread out among the four wheels.
The surface must also be able to support the load safely.
• Before stacking or transporting flight cases, check the wheels and their fixation screws for wear or defects.
• Before stacking or transporting flight cases, check that the four lock handles on each flight case are in good working order and
locked securely.
• When stacked, make sure the wheels of the upper flight case are precisely positioned in the stacking dishes of the flight case
below.
•Stackedflight cases may not be moved. Before stacking, the lower flight case must already be in its final resting position before
placing the second upon it.
• Never stack loaded flight cases in a truck or other transport medium, unless each flight case is rigidly strapped tight.
• In the event of a wheel breaking, flight cases must be rigidly strapped tight to prevent a stack collapsing.
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1. Safety
• Use an appropriate forklift to raise flight cases and take the necessary precautions to avoid personnel injury.
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1. Safety
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2. Configurations, requirements and restrictions
2. CONFIGURATIONS, REQUIREMENTS AND
RESTRICTIONS
About this chapter
Read this chapter before installing your HDF W series projector. It contains important information concerning installation require-
ments and restrictions for the HDF W series projector, such as minimum and maximum allowed ambient temperature, humidity
conditions, required safety area around the installed projector, required power net, tilt, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Overview
• Installation requirements
• Unpacking the projector
• HDF W series flight case
• Projector configurations
• Projector air inlets and outlets
• Free download of Projector Toolset
• Installation process overview
2.1 Installation requirements
Environment conditions
Table below summarizes the physical environment in which the HDF W series projector may be safely operated or stored.
Environment Operating Non-Operating
Ambient Temperature 10 °C (50 °F) to 40 °C (104 °F) -15°C (5°F) to 60°C (140°F)
Humidity 5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed
Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)
Let the projector acclimatize after unpacking. Neglecting this may result in a startup failure of the Light Pro-
cessor Unit.
Cooling requirements
The projector is fan cooled and must be installed with sufficient space around the projector head, minimum 10 cm (4 inch) to ensure
sufficient air flow. It should be used in an area where the ambient temperature, as measured at the projector air inlet , does not
exceed +40 °C (104 °F).
Clean air environment
A projector must always be mounted in a manner which ensures the free flow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufacturer’s recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on the projector’s optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contam-
inants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will
be noneffective and impracticable. Damage of this nature is under no circumstances covered under the manufacturer’s warranty
and may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacturer reserves the right to refuse repair if a projector has been subject to
knowingly neglect, abandon or improper use.
Main Power requirements
The HDF W series projector operates from a nominal mono phase power net with a separate earth ground PE.
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2. Configurations, requirements and restrictions
Projector Power requirements
HDF W22 200-240VAC, 50-60Hz, 24A at 200 VAC
HDF W26 200-240 VAC, 50-60Hz, 24A at 200 VAC
The power cord required to connect the projector with the power net is delivered with the projector.
Projector weight
Do not underestimate the weight of the HDF W series projector. The projector weights about ±100 kg (±225 lb.) without lens. Be
sure that the pedestal on which the projector has to be installed is capable of handling five (5) times the complete load of the system.
2.2 Unpacking the projector
What has to be done ?
At delivery the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore,
to provide protection during transportation, the projector is surrounded with foam. Once the projector is arrived at the installation
site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
Necessary tools
• Side cutter.
• 8 mm Allen key.
How to unpack the projector ?
1. Remove the banding around the carton box, by releasing the fastening clips as illustrated, and remove the top cover. (image 2-1)
2. Remove the power cord, which is attached to the packaging with a cable ties, and the two smaller carton boxes, located between
the inner carton sleeve and outer carton box. (image 2-2)
Note: The two smaller carton boxes contain the manuals, the remote control unit (RCU), two standard batteries size AA and
four rigging clamps for projector suspension.
3. Remove the carton box, the inner carton sleeve and the foam around the projector. See image 2-2.
Note: The projector is still attached to a wooden plate, which is detached from the below pallet.
4. Gently turn the projector upside down to gain access to the four bolts, which secure the projector. Note that this wooden plate is
detached from the pallet. (image 2-3)
Tip: Lay a blanket (or the earlier removed foam) on the floor to protect the projector housing form scratches while turning.
5. Remove the wooden plate from the projector bottom, by releasing the four bolts. Use an 8 mm Allen key. See image 2-3.
6. Gently turn the projector back on its feet.
7. Remove the foam rubber around the carrying handle.
Image 2-1
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2. Configurations, requirements and restrictions
Image 2-2
Image 2-3
Save the original shipping carton and packing material, they will be necessary if you ever have to ship your
projector. For maximum protection, repack your projector as it was originally packed at the factory.
A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse
this foam and plastic back each time you transport the projector. This to prevent intrusion of dust and foreign
particles.
2.3 HDF W series flight case
Introduction of the HDF W series flight case
The HDF W series flight case is designed to transport the HDF W series projector in a safe and secure manner. The four caster
wheels, provided with breaks, and the eight handles make the HDF W series flight case easy to handle. The floor of the flight case
wagon is equipped with two small covered compartments to store the remote control and the rigging clamps. Furthermore, three
Velcro strips are attached to the bottom for fastening the power cord of the projector.
Image 2-4
HDF W series flight case (R9854510).
The dimensions of the HDF W series flight case are optimal for maximum utilization of the floor area of a truck. The cover of the
HDF W series flight case has four stacking dishes, which allows to stack the flight cases.
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2. Configurations, requirements and restrictions
2400 mm
1600mm
Image 2-5
WARNING:Maximum stack two (2) HDF W series flight cases high. Never higher.
CAUTION:Prior to inserting projector in flight case turn in the adjustable feet and interlocking adapters fully.
2.4 Projector configurations
The different configurations
Depending on the installation the projector can be mounted in different ways, the 4 different configurations are:
1. Front / Table (F/T)
2. Front / Ceiling (F/C)
3. Rear / Table (R/T)
4. Rear / Ceiling (R/C)
Front projection
The projector is installed, either in a table mount or ceiling mount configuration, at the same side of the screen as the audience.
F/C
AUDIENCE
F/T
FLOOR
SCREEN
Image 2-6
Front projection
Rear projection
The projector is installed, either in a table mount or ceiling mount configuration, at the other side of the screen opposite the audience.
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2. Configurations, requirements and restrictions
AUDIENCE BACKSTAGE
R/C
R/T
FLOOR
SCREEN
Image 2-7
Rear projection
Positioning the projector
FLOOR
SCREENSCREEN
PD
A
CD
SCREEN
SW
SW
SHB SHB
CD
Image 2-8
Projector positioning
The projector should be installed at right angles (horizontally and vertically) to the screen at a distance PD. Note the distance (A)
between lens centre and table surface is slightly variable. This distance (A) is nominal 35 cm in case all feet are turned in completely
and the vertical lens shift is set to zero (0).
On-Axis / Off-Axis projection
The position of the projector with reference to the screen may also be different depending on the installation. Basically the projector
can be positioned in On-Axis or Off-Axis configuration. On-Axis configuration means that the projector is positioned so as to have
the centre of the lens coinciding with the centre of the screen. Off-Axis projection is obtained by shifting the lens up, down, left or
right. Several parameters can be calculated determining the position in any installation.
Formula to calculate the distance CD for On-Axis projection: CD=SH/2+B-A
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2. Configurations, requirements and restrictions
Shift range
The lens can be shifted with respect to the DMD (P) which result in a shifted image on the screen (Off-Axis). A 100% shift means that
the centre point of the projected image is shifted by half the screen size. In other words, the centre point of the projected image falls
together with the outline of the image in an On-Axis projection. Due to mechanical and optical limitations it’s recommended to keep
the shift values within the field of view (F) as illustrated below. Within these shift ranges the projector and lens perform excellently.
Configuring the projector outside these shift ranges will result in a slight decline of image quality.
U
+120%
-20%
-50% +50%
D
L R
P
F
U
D
SIDE VIEW
P
F+120%
-20%
TOP VIEW
P
F
L
R
-50%
+50%
Image 2-9
Vertical and horizontal shift range
PDMD.
F Field of view.
It is mechanical possible to shift outside the recommended field of view, but it will result in a decline of image
quality depending on the used lens and the zoom position of the used lens. Furthermore, shifting too much
in both directions will result in a blurred image corner.
Best image quality is projected in the On-Axis configuration.
Horizontal and vertical projector tilt ranges
The projector can be rotated and mounted at any vertical angle. In other words, you can tilt the lens side of the projector as much
as desired for your application. Side to side tile, however, must not exceed ±15°. This limit ensures that the lamp in the projector
operates properly and safely. More tilting within area C is allowed but lamp flicker can happen.
MAX
MAX
15° 15°
360°
15° 15°
A
B
C
A
Image 2-10
A Tilting allowed without problems
B No tilting allowed in this area
C Tilting allowed but lamp flicker possible
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