Base Line 225 User manual

READ these instructions before placing unit in
service. KEEP these and other materials delivered
with the unit in a binder near the machine for ease
of reference by supervisors and operators.
Setup Instructions
Safety Instructions
Operating Instructions
Maintenance Instructions
Manual Part No.: 85607560 00
. Revision: 12/10
Model 225
Wheel Balancer

2
Index
TRANSPORT, STORAGE AND HANDLING ........................................................................................ 4
6(783 ........................................................................................................................................ 5
WHEEL COVER ASSEMBLY (PIC.3) .............................................................................................................. 6
MAIN OPERATING COMPONENTS (PIC.4) .................................................................................................... 7
DISPLAY PANEL (PIC.4A) ............................................................................................................................ 7
ELECTRICAL HOOK-UP ........................................................................................................................ 8
SAFETY REGULATIONS ........................................................................................................................ 9
GENERAL CHARACTERISTICS ......................................................................................................... 10
TECHNICAL SPECIFICATIONS ......................................................................................................... 10
GENERAL CONDITIONS OF USE ....................................................................................................... 11
SWITCHING ON THE BALANCER ..................................................................................................... 12
WHEEL DATA INPUT ............................................................................................................................ 12
UNBALANCE DISPLAY IN OUNCES OR GRAMS ........................................................................... 13
ROUNDING .............................................................................................................................................. 14
BALANCING PROGRAMS.................................................................................................................... 14
DYNAMIC BALANCING (STANDARD) ........................................................................................................ 14
STATIC BALANCING ................................................................................................................................. 15
BALANCING ALUMINIUM WHEELS ........................................................................................................... 16
STANDARD ALU PROGRAMS.................................................................................................................... 16
BALANCING MOTORCYCLE WHEEL (MOTORCYCLE ADAPTER IS REQUIRED) ............................................ 20
THE OPT OPTIMIZATION PROGRAM (OPTIONAL) .................................................................... 21
OPT 1 ..................................................................................................................................................... 22
OPT 2 ..................................................................................................................................................... 22
OPT 3 ..................................................................................................................................................... 22
OPT 4 ..................................................................................................................................................... 23
QUICK OPT PROGRAM ....................................................................................................................... 23

3
CALIBRATION PROGRAM .................................................................................................................. 24
FIRST SENSITIVITY CALIBRATION............................................................................................................. 24
SECOND SENSITIVITY CALIBRATION ........................................................................................................ 24
DISPLAY MESSAGES ............................................................................................................................ 25
ERROR DISPLAY ....................................................................................................................................... 25
OTHER MESSAGES ................................................................................................................................... 26
USING THE PEDAL BRAKE TO HOLD THE SHAFT IN POSITION (NOT AVAILABLE ON
AUTOMATIC BRAKE MODELS) ........................................................................................................ 26
BALANCING ACCESSORY AVAILABILITY STATUS ...................................................................... 26
TROUBLE SHOOTING .......................................................................................................................... 27
GLOSSARY .............................................................................................................................................. 29
DIAGRAMS .............................................................................................................................................. 30
GENERAL ELECTRIC LAYOUT ................................................................................................................... 30

4
Transport, Storage and Handling
 The balancer packaging consists of a carton crate and pallets. Before setup, the balancer
must be transported in its original packing by inserting the forks of a lift truck in the relevant
channels in the pallet, making sure that the machine is maintained in the position indicated on
the outer packing(pic.1).
 Machine packing dimensions
 Length 40.9 inches (1040mm)
 Depth 28.7 inches (730mm)
 Height 45.3 inches (1150mm)
 Shipping weight with packing 352.7 lbs. (160Kg)
 Ambient conditions in place of storage:
 Relative humidity form 20% to 95%
 Temperature from 14 to 140 degrees F (-10 to +60℃).
pic.1
Attention
Do not place other items on top of the packs, as this may cause damage.

5
After setup, the machine can be moved using the following methods:
 With a crane, using special equipment that holds the machine at the lifting points(pic.1a);
 Positioning the machine on its original pallet, securing it with the original devices and then
lifting the pallet with the lift truck.
pic.1a
Attention
Always unplug the power supply from the socket before moving the machine.
Warning
Never apply force to the spin shaft when moving the machine.
6HWXS
Warning
Take the utmost care when unpacking, assembling, and setting up the machine as described in
this heading.
Failure to observe these instructions can lead to damage to the machine and injury to the
operator or other persons.
Remove the original packing once you have positioned it as shown on the outside and keep it intact
for possible future transport.
Choose the place of setup in strict observance of local regulations regarding safety in the
workplace.