Batco 1565 SA User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512114 R4
Revised: July 2017
Portable Grain Belt Conveyor
Swing Away
Assembly Manual
This manual applies to:
1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA
2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095SA, 20105 SA, 20110 SA, 20120 SA
2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495SA, 24105 SA, 24110 SA, 24120 SA
Original Instructions

New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Formatting and restructuring updates Throughout

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
P1512114 R4 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
2. Safety....................................................................................................................................................... 7
2.1. Safety Alert Symbol and Signal Words..................................................................................... 7
2.2. General Safety .......................................................................................................................... 7
2.3. Moving Conveyor Belt Safety................................................................................................... 8
2.4. Rotating Parts Safety................................................................................................................ 8
2.5. Drives and Lockout Safety........................................................................................................ 8
2.5.1 Electric Motor Safety.................................................................................................. 9
2.5.2 Hydraulic Power Safety ............................................................................................ 10
2.6. Tire Safety............................................................................................................................... 11
2.7. Personal Protective Equipment.............................................................................................. 12
2.8. Safety Equipment ................................................................................................................... 12
2.9. Safety Decals .......................................................................................................................... 13
2.9.1 Decal Installation/Replacement............................................................................... 13
2.9.2 Safety Decal Locations and Details .......................................................................... 13
3. Features................................................................................................................................................. 22
3.1. Model Number ....................................................................................................................... 23
4. Assembly ............................................................................................................................................... 24
4.1. Assembly Safety ..................................................................................................................... 24
4.2. Check Shipment...................................................................................................................... 24
4.3. Required Tools........................................................................................................................ 24
4.4. Before You Begin .................................................................................................................... 25
4.5. Connect the Conveyor Tube to the Hopper .......................................................................... 25
4.6. Install the Return Roller (2000 and 2400 Series)................................................................... 26
4.7. Install the Belt ........................................................................................................................ 29
4.8. Install the Collapsible Hopper Cloth ...................................................................................... 34
4.9. Install the Collapsible Hopper Cloth Controls........................................................................ 40
4.10. Install the Spout Hood.......................................................................................................... 46
4.11. Install the Hydraulic Drive (1500 Series).............................................................................. 48
4.12. Install the Hydraulic Drive (2000 Series).............................................................................. 53
4.13. Install the Hydraulic Drive (2400 Series).............................................................................. 57
4.14. Assemble the Main Conveyor Boot ..................................................................................... 62
4.15. Attach the Swing Frame Stiffener (2000 and 2400 Series) ................................................. 64
4.16. Install the Shaft Guard ......................................................................................................... 66
4.17. Assemble the Transport Arm (1500 Series)......................................................................... 66
4.18. Assemble the Transport Arm (2000 and 2400 Series)......................................................... 70
4.19. Attach the Hydraulic Winch Hose ........................................................................................ 74
4.20. Install the Basic Hopper Wheel............................................................................................ 78
4.21. Install the Hydraulic Power Swing (Optional) ...................................................................... 79
4.21.1 Assemble the Power Swing Axle............................................................................ 79
4.21.2 Install the Hydraulic Spool Valve and Hoses.......................................................... 82
4.22. Install the Electric Remote Power Swing (Optional)............................................................ 89
4.22.1 Assemble the Power Swing Axle............................................................................ 89
4.22.2 Install the Receiver Box.......................................................................................... 92
4.22.3 Install the Flow Control Half Valve......................................................................... 97
4.23. Attach the Swing Away Conveyor to the Main Conveyor ................................................. 101

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY
4 P1512114 R4
5. Specifications ...................................................................................................................................... 104
6. Appendix ............................................................................................................................................. 105
6.1. Bolt Torque........................................................................................................................... 105
6.2. Open to Closed Center Conversion:..................................................................................... 105
7. Batco Limited Warranty ..................................................................................................................... 107

P1512114 R4 5
1. Introduction
This manual describes how to assemble a Batco Portable Grain Belt Conveyor.
Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the
necessary precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 1. INTRODUCTION