Bavaria BAG 115 User manual

Art.-Nr.: 44.302.29 I.-Nr.: 11012
BAG 115
Original operating instructions
Angle grinder
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“Caution - Read the operating instructions to reduce the risk of injury”
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Wear a breathing mask.
Dust which is injurious to health can be generated when working on wood and other materials.
Never use the device to work on any materials containing asbestos!
Wear safety goggles.
Sparks generated during working or splinters, chips and dust emitted by the device can cause
loss of sight.
This safety guard is designed for sanding/grinding.
This safety guard is designed for cutting and grinding/sanding. (not included in
items supplied)
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Important!
When using equipment, a few safety precautions
must be observed to avoid injuries and damage.
Please read the complete operating manual with due
care. Keep this manual in a safe place, so that the
information is available at all times. If you give the
equipment to any other person, give them these
operating instructions as well.
We accept no liability for damage or accidents which
arise due to non-observance of these instructions
and the safety information.
1. Safety information
Please refer to the booklet included in delivery for the
safety instructions.
CAUTION!
Read all safety regulations and instructions.
Any errors made in following the safety regulations
and instructions may result in an electric shock, fire
and/or serious injury.
Keep all safety regulations and instructions in a
safe place for future use.
2. Layout (Fig. 1)
1. Spindle lock
2. ON/OFF switch
3. Additional handle
4. Guard
5. Flange nut wrench
3. Proper use
The angle grinder is designed for grinding metal and
stone when using the appropriate grinding wheel and
guard.
Caution! To cut metal and stone the grinder/sander
may only be used when the guard (available as an
accessory) is mounted.
The machine is to be used only for its prescribed
purpose. Any other use is deemed to be a case of
misuse. The user / operator and not the
manufacturer will be liable for any damage or injuries
of any kind caused as a result of this.
Please note that our equipment has not been
designed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
4. Technical data
Mains voltage: 230 V ~ 50 Hz
Power input: 500 W
Idling speed: 11000 rpm
Max. wheel diameter: 115 mm
Mounting spindle thread: M14
Protection class: II /
7.1:thgieW kg
Sound and vibration
Sound and vibration values were measured in
accordance with EN 60745.
LpA sound pressure level 84.2 dB(A)
KpA 3ytniatrecnu dB
LWA sound power level 97.2 dB(A)
KWA 3ytniatrecnu dB
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Total vibration values determined in accordance with
EN 60745.
Vibration emission value ah= 3.49 m/s2
K uncertainty = 1.5 m/s2
Important!
The vibration value changes according to the area of
application of the electric tool and may exceed the
specified value in exceptional circumstances.
Keep the noise emissions and vibrations to a
minimum.
Only use appliances which are in perfect working
order.
Service and clean the appliance regularly.
Adapt your working style to suit the appliance.
Do not overload the appliance.
Have the appliance serviced whenever
necessary.
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Switch the appliance off when it is not in use.
Wear protective gloves.
5. Before starting the equipment
Before you connect the equipment to the mains
supply make sure that the data on the rating plate
are identical to the mains data.
5.1 Fitting the additional handle (Fig. 2)
The angle grinder must not be used without the
additional handle (3).
The additional handle can be secured in any of 2
positions (A, B).
5.2 Setting the guard (Fig. 3)
Switch off the tool. Pull the power plug.
Adjust the guard (4) to protect your hands so that
the material being ground is directed away from
your body.
The position of the guard (4) can be adjusted to
any specific working conditions. Undo the screw
(a) and turn the cover (4) into the required
position.
Ensure that the guard (4) correctly covers the
gear wheel casing.
Retighten the screw (a).
Ensure that the guard (4) is secure.
Take care that the safety device is secure.
Never use the angle grinder without the
guard.
5.3 TEST RUN FOR NEW GRINDING WHEELS
Allow the right-angle grinder to run in idle for at least
1 minute with the grinding or cutting wheel fitted in
place. Vibrating wheels are to be replaced
immediately.
6. Operation
6.1 Switch (Fig. 4)
The angle grinder comes with a safety switch which is
designed to prevent accidents. To switch on, push
the slide switch (a) to the right while at the same time
pushing the ON/OFF switch (2) forwards and
depressing. To switch off the angle grinder, depress
the button (2) at the back. The switch (2) will jump
back into its starting position.
Wait until the machine has reached its top
speed. You can then position the angle grinder
on the workpiece and machine it.
6.2 Changing the grinding wheels (Fig. 5)
Use the face spanner (5) supplied to change the
grinding wheels.
Pull out the power plug.
Simple wheel change by spindle lock:
Press the spindle lock and allow the grinding
wheel to latch in place.
Open the flange nut with the face spanner.
(Fig. 5)
Change the grinding or cutting wheel and tighten
the flange nut with the face spanner.
Important!
Only ever press the spindle lock when the motor
and grinding spindle are at a standstill!
You must keep the spindle lock pressed while
you change the wheel!
For grinding or cutting wheels up to approx. 3 mm
thick, screw on the flange nut with the flat side facing
the grinding or cutting wheel.
6.3 Flange arrangements when using grinding
wheels and cutting wheels (Fig. 6-9)
Flange arrangement when using a depressed-
centre or straight grinding wheel (Fig. 7)
a) Clamping flange
b) Flange nut
Flange arrangement when using a depressed-
centre cutting wheel (Fig. 8)
a) Clamping flange
b) Flange nut
Flange arrangement when using a straight
cutting wheel (Fig. 9)
a) Clamping flange
b) Flange nut
6.4 MOTOR
It is vital for the motor to be well ventilated during
operation. Be sure, therefore, to keep the ventilation
holes clean at all times.
6.5 GRINDING WHEELS
Never use a grinding or cutting wheel bigger than
the specified diameter.
Before using a grinding or cutting wheel, check
its rated speed.
Tool side Suitable for
Left (position A) Right-handed users
Right (position B) Left-handed users
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The wheel´s rated speed must be higher than the
idle speed of the right-angle grinder.
Use only grinding and cutting wheels that are
approved for a minimum speed of 11000 rpm
and a peripheral speed of 80 m/sec.
Check the direction of rotation when you use
diamond cutting wheels. The directional arrow on
the diamond cutting wheel must point in the
direction in which the tool rotates.
Take special care that the grinding/sanding wheels
are properly stored and transported. Ensure that the
grinding/sanding wheels are never exposed to shock,
jolts or sharp edges (for example during transport or
storage in a toolbox). This could cause damage (such
as cracks) to the grinding/sanding wheels and place
the user in serious danger.
6.6 OPERATING MODES
6.6.1 Rough grinding
Caution: Use the safety device for
sanding/grinding (included in items supplied).
For the best rough grinding results, hold the grinding
wheel at an angle of between 30° and 40° to the
workpiece surface and guide back and forth over the
workpiece in steady movements.
6.6.2 Cutting
Caution: Use the safety device for abrasive
cutting (not included)
When you use the right-angle grinder for cutting
purposes, avoid tilting it in the cutting plane. The
cutting wheel must have a clean cutting edge.
A diamond cutting wheel is best used to cut hard
stone.
It is prohibited to use the machine on
asbestos materials!
Never use a cutting wheel for rough grinding.
7. Replacing the power cable
If the power cable for this equipment is damaged, it
must be replaced by the manufacturer or its after-
sales service or similarly trained personnel to avoid
danger.
8. Cleaning, maintenance and ordering
of spare parts
Always pull out the mains power plug before starting
any cleaning work.
8.1 Cleaning
Keep all safety devices, air vents and the motor
housing free of dirt and dust as far as possible.
Wipe the equipment with a clean cloth or blow it
with compressed air at low pressure.
We recommend that you clean the device
immediately each time you have finished using it.
Clean the equipment regularly with a moist cloth
and some soft soap. Do not use cleaning agents
or solvents; these could attack the plastic parts
of the equipment. Ensure that no water can seep
into the device.
8.2 Carbon brushes
In case of excessive sparking, have the carbon
brushes checked only by a qualified electrician.
Important! The carbon brushes should not be rep
laced by anyone but a qualified electrician.
8.3 Maintenance
There are no parts inside the equipment which
require additional maintenance.
8.4 Ordering replacement parts
Please quote the following data when ordering
replacement parts:
Type of machine
Article number of the machine
Identification number of the machine
Replacement part number of the part required
For our latest prices, information and order details
please call 1300 922 271
9. Disposal and recycling
The unit is supplied in packaging to prevent its being
damaged in transit. This packaging is raw material
and can therefore be reused or can be returned to
the raw material system.
The unit and its accessories are made of various
types of material, such as metal and plastic.
Defective components must be disposed of as
special waste. Ask your dealer or your local council.
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EINHELL AUSTRALIA PTY LTD
6/166 Wellington Street
Collingwood VIC 3066
Australia
Phone: [phone]
Dear Customer,
All of our products undergo strict quality checks. In the unlikely event that your device develops a fault, please
contact our service department at the address shown on this guarantee certificate. Of course, if you would
prefer to call us then we are also happy to offer our assistance under the service number printed below.
Please note the following terms under which claims under the Einhell Express Guarantee can be made:
1. The benefits conferred by the Einhell Express Guarantee are in addition to all rights and remedies which
you may be entitled to under the Australian Consumer Law, and anyother statutory rights you may have
under other applicable laws. This Einhell Express Guarantee does not exclude, restrict or modify any
We do not charge you for the Einhell Express Guarantee.
2. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for amajor failure and for compensation for any other reasonably
foreseeableloss or damage. You are also entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure.
3. The Einhell Express Guarantee only covers problems caused by material or manufacturing defects, and
our liabilityunder the Einhell Express Guarantee is limited, at our discretion, to the rectification of these
defects or replacement of the product. Please note that the product has not been designed for use in
commercial, trade or industrial applications. Consequently, the Einhell Express Guarantee will not apply
if the product is used in commercial, trade or industrial applications or for other equivalent activities.
4. The following are also excluded from the Einhell Express Guarantee: compensation for transport
damage, damage caused by failure to comply with the installation/assemblyinstructions or damage
caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to
the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the
product or use of non-approved tools or accessories), failure to comply with the maintenance and safety
regulations, ingress of foreign bodies into the product (e.g. sand, stones or dust), effects of force or
external influences (e.g. damage caused by the product being dropped) and normal wear resulting from
proper operation of the product. The Einhell Express Guarantee will also not applyif any attempt is made
5. The Einhell Express Guarantee is valid for a period of 2 years starting from the purchase date of the
product. Claims made under the Einhell Express Guarantee should be submitted before the end of this
guarantee period and within two weeks of the defect being noticed. No claims under the Einhell Express
Guarantee will be accepted if submitted after the end of this guarantee period. The original guarantee
period remains applicable to the device even if repairs are carried out or parts are replaced. In such
cases, the work performed or parts fitted will not result in an extension of the guarantee period for the
Einhell Express Guarantee, and the Einhell Express Guarantee will notapply for the work performed or
6. To make a claim under the Einhell Express Guarantee, please send the relevant product postage-free to
the address shown below and enclose either the original or a copy of your sales receipt or another dated
proof of purchase. It would help us if you could describe the nature of the problem in as much detail as
possible. If the defect is covered by the Einhell Express Guarantee, yourproduct will be repaired
immediatelyand returned to you,or we will send you a newdevice (at our election).
Any costs incurred by you in making a claim under this Einhell Express Guarantee, unless specified
otherwise in this guarantee certificate, must be borne by you.
Of course, we are also happyto offer a chargeable repair service for any defects which are not covered by the
scope of the Einhell Express Guarantee or for products which are no longer covered by the Einhell Express
Guarantee. To take advantage of this service, please send the product to our service address.
such rights or remedies.
to tamper with the product.
parts fitted. This also applies when an on-site service is used.
The guarantee provided in this Guarantee Certificate is given by Einhell Australia Pty Limited
ACN 134 632 858 of 6/166 Wellington Street, Collingwood, Victoria (Telephone number 1300 922 271)
GUARANTEE CERTIFICATE
(Einhell Express Guarantee).

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