Bavaria BMG 135 Kit User manual

Operating Instructions
for Grinding and Engraving Set
Art.-Nr.: 44.191.89 I.-Nr.: 11012 BMG 135 Kit
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“Caution - Read the operating instructions to reduce the risk of injury”
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Wear a breathing mask.
Dust which is injurious to health can be generated when working on wood and other materials.
Never use the device to work on any materials containing asbestos!
Wear safety goggles.
Sparks generated during working or splinters, chips and dust emitted by the device can cause
loss of sight.
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Important!
When using equipment, a few safety precautions
must be observed to avoid injuries and damage.
Please read the complete operating manual with due
care. Keep this manual in a safe place, so that the
information is available at all times. If you give the
equipment to any other person, give them these
operating instructions as well.
We accept no liability for damage or accidents which
arise due to non-observance of these instructions
and the safety information.
1. Safety regulations
2. Items supplied (Fig. 1)
1 Drive unit
2 Case
3 Flexible shaft
4 Table clamp
5 Telescopic stand rod
6 Set of accessory parts
3. Layout (Fig. 2)
1 ON/OFF switch
2 Speed controller
3 Collet chuck nut
4 Locking knob for collet chuck
5 Cover
4. Proper use
The Grinding and Engraving Set is designed to
perform drilling, grinding, deburring, polishing,
engraving, cutting, milling and cleaning jobs on
wood, metal and plastic in model-making, workshop
and household applications. Use the tool and
accessories only for those applications described.
The equipment is to be used only for its prescribed
purpose. Any other use is deemed to be a case of
misuse. The user / operator and not the
manufacturer will be liable for any damage or injuries
of any kind caused as a result of this.
Please note that our equipment has not been
designed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
5. Technical data
Operating voltage of the drive unit: 230V ~ 50 Hz
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Idle speed n0: max.8000 - 32,000 min -1
mm2.Ø3Chuck size:
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Sound and vibration
Sound and vibration values were measured in
accordance with EN 50144.
LpA sound pressure level 71.8 dB(A)
KpA Bd3ytniatrecnu
LWA sound power level 82.8 dB(A)
KWA Bd3ytniatrecnu
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Total vibration values determined in accordance with
EN 50144.
Vibration emission value ah≤2,11 m/s2
K uncertainty = 1.5 m/s2
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The corresponding safety information can be found
in the enclosed booklet.
Warning!
Read all safety regulations and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future
reference.
Disc size: Ø35 mm
grinding wheel thickness max.: 3 mm

6
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Important!
The vibration value changes according to the area of
application of the electric tool and may exceed the
specified value in exceptional circumstances.
6. Before starting the equipment
6.1. Inserting the various tools (Fig. 2)
Before inserting a tool (and before each tool
change) switch of the drive unit and pull the power
plug.
1. Press the locking knob (4) and turn the collet
chuck until the bolt locks into place.
2. Undo the collet chuck nut (3).
3. Insert the required tool into the sleeve and tighten
the collet chuck nut (3).
6.1. Installing the flexible shaft (Figs. 2/4)
Unscrew the cover (5) from the front of the
equipment.
Undo the collet chuck nut (3).
Insert the internal schaft (a) of the flexible shaft
into the collet chuck (3).
Tighten the collet chuck nut (3).
Now tighten the ring (b) on the multi-tool.
6.3 Using the stand (Fig. 5)
Fit the stand to a workbench
The stand is adjustable in height and can be
adjusted as shown in Fig. 5.
The multi-tool can now be attached to the stand.
7. Using the tool for the first time
Make sure that the drive unit is switched off.
Check that the mains voltage specified on the
rating plate of the power supply unit is the same
as your mains supply. Only then should you
insert the plug of the power supply unit into a
socket-outlet.
7.1. ON/OFF switch (Fig. 2)
Switch on the drive unit with the power switch (1).
7.2. Speed selector (Fig. 2)
The required speed can be set with the speed control
(2).
The correct speed depends on the tool used and the
type of material being processed.
7.3 Directions for use
With small milling cutters / grinding pins: Use a
high speed.
With large milling cutters / grinding pins: Use a
low speed.
Precision work / engraving: Hold the drive unit
like a pen.
Rough work: Hold the drive unit like a hammer.
7.4 Tips
Exert only moderate pressure on the workpiece
and allow it to be processed at uniform speed.
You will not finish your work sooner by exerting
heavy pressure. On the contrary, heavy pressure
will cause the drive unit to slow down or stop and
will overload the motor.
For your own safety, use a vise or screw clamp
to secure small workpieces.
8. Accessories (Fig. 3)
1 Grinding head
2 Grinding head caps
3 HSS drill bit
4 Whetstone
5 Clamping spindle for grinding and cut-off wheels
6 Cut-off wheel
7 Sanding disk
8 Grinding wheel
9 Holder for felt polishing pad
10 Polishing felt
11 Grinding pins
12 Engraving pins
13 Sleeve
14 Brushes
15 Collet chuck
16 Cutter
Description of the accessories:
Cutting disks:
For cutting metal and plastic.
Insert the cutting wheel onto the clamping spindle.
Grinding pins:
In various grinding head shapes.
For grinding and deburring metal and plastic.
HSS bits:
For drilling work on non-ferrous metals, wood, plastic
and printed circuit-boards.
Grinding wheels:
For cleaning and sharpening blades and tools. Insert
the grinding wheel onto the clamping spindle.
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Grinding paper:
For grinding and deburring wood and plastic.
Engraving pins:
For engraving decorations and identification marks in
glass and metal
Polishing felt
For polishing brass, tin, copper, etc. Also for use with
polishing pastes.
Whetstone:
For sharpening tools.
Wire brushes:
For cleaning stone, metal, aluminium, etc.
Sleeves:
Various sizes for mounting different accessory tools.
Cutters:
For cutting plastic, wood and soft metal
Collet chuck key
For mounting accessory tools
9. Cleaning, maintenance and
ordering of spare parts
Always pull out the mains power plug before starting
any cleaning work.
9.1 Cleaning
Keep all safety devices, air vents and the motor
housing free of dirt and dust as far as possible.
Wipe the equipment with a clean cloth or blow it
with compressed air at low pressure.
We recommend that you clean the device
immediately each time you have finished using it.
Clean the equipment regularly with a moist cloth
and some soft soap. Do not use cleaning agents
or solvents; these could attack the plastic parts of
the equipment. Ensure that no water can seep
into the device.
9.2 Carbon brushes
In case of excessive sparking, have the carbon
brushes checked only by a qualified electrician.
Important! The carbon brushes should not be rep
laced by anyone but a qualified electrician.
9.3 Maintenance
There are no parts inside the equipment which
require additional maintenance.
9.4 Ordering replacement parts:
Please quote the following data when ordering
replacement parts:
Type of machine
Article number of the machine
Identification number of the machine
Replacement part number of the part required
For our latest prices and information please call
1300 922 271
10. Disposal and recycling
The unit is supplied in packaging to prevent its being
damaged in transit. This packaging is raw material
and can therefore be reused or can be returned to
the raw material system.
The unit and its accessories are made of various
types of material, such as metal and plastic.
Defective components must be disposed of as
special waste. Ask your dealer or your local council.
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EINHELL AUSTRALIA PTY LTD
6/166 Wellington Street
Collingwood VIC 3066
Australia
Phone: [phone]
Dear Customer,
All of our products undergo strict quality checks. In the unlikely event that your device develops a fault, please
contact our service department at the address shown on this guarantee certificate. Of course, if you would
prefer to call us then we are also happy to offer our assistance under the service number printed below.
Please note the following terms under which claims under the Einhell Express Guarantee can be made:
1. The benefits conferred by the Einhell Express Guarantee are in addition to all rights and remedies which
you may be entitled to under the Australian Consumer Law, and any other statutory rights you may have
under other applicable laws. This Einhell Express Guarantee does not exclude, restrict or modify any
We do not charge you for the Einhell Express Guarantee.
2. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure.
3. The Einhell Express Guarantee only covers problems caused by material or manufacturing defects, and
our liability under the Einhell Express Guarantee is limited, at our discretion, to the rectification of these
defects or replacement of the product. Please note that the product has not been designed for use in
commercial, trade or industrial applications. Consequently, the Einhell Express Guarantee will not apply
if the product is used in commercial, trade or industrial applications or for other equivalent activities.
4. The following are also excluded from the Einhell Express Guarantee: compensation for transport
damage, damage caused by failure to comply with the installation/assembly instructions or damage
caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to
the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the
product or use of non-approved tools or accessories), failure to comply with the maintenance and safety
regulations, ingress of foreign bodies into the product (e.g. sand, stones or dust), effects of force or
external influences (e.g. damage caused by the product being dropped) and normal wear resulting from
proper operation of the product. The Einhell Express Guarantee will also not apply if any attempt is made
5. The Einhell Express Guarantee is valid for a period of 2 years starting from the purchase date of the
product. Claims made under the Einhell Express Guarantee should be submitted before the end of this
guarantee period and within two weeks of the defect being noticed. No claims under the Einhell Express
Guarantee will be accepted if submitted after the end of this guarantee period. The original guarantee
period remains applicable to the device even if repairs are carried out or parts are replaced. In such
cases, the work performed or parts fitted will not result in an extension of the guarantee period for the
Einhell Express Guarantee, and the Einhell Express Guarantee will not apply for the work performed or
6. To make a claim under the Einhell Express Guarantee, please send the relevant product postage-free to
the address shown below and enclose either the original or a copy of your sales receipt or another dated
proof of purchase. It would help us if you could describe the nature of the problem in as much detail as
possible. If the defect is covered by the Einhell Express Guarantee, your product will be repaired
immediately and returned to you, or we will send you a new device (at our election).
Any costs incurred by you in making a claim under this Einhell Express Guarantee, unless specified
otherwise in this guarantee certificate, must be borne by you.
Of course, we are also happy to offer a chargeable repair service for any defects which are not covered by the
scope of the Einhell Express Guarantee or for products which are no longer covered by the Einhell Express
Guarantee. To take advantage of this service, please send the product to our service address.
such rights or remedies.
to tamper with the product.
parts fitted. This also applies when an on-site service is used.
The guarantee provided in this Guarantee Certificate is given by Einhell Australia Pty Limited
ACN 134 632 858 of 6/166 Wellington Street, Collingwood, Victoria (Telephone number 1300 922 271)
GUARANTEE CERTIFICATE
(Einhell Express Guarantee).
EH 10/2013 (02)