Baxi 35/60 Operation instructions

Baxi System 35/60 & 60/100
Gas Fired Wall Mounted System Boilers
User’s Operating
Instructions
Please keep these instructions safe.
Should you move house, please hand
them over to the next occupier.

2
Baxi UK Limited is one of the leading manufacturers
of domestic heating products in the UK.
Our first priority is to give a high quality service to our
customers. Quality is designed into every Baxi product
- products which fulfil the demands and needs of
customers, offering choice, efficiency and reliability.
To keep ahead of changing trends, we have made a
commitment to develop new ideas using the
latest technology - with the aim of continuing to
make the products that customers want to buy.
Everyone who works at Baxi has a commitment to
quality because we know that satisfied customers
mean continued success.
We hope you get a satisfactory service from Baxi. If
not, please let us know.
Natural Gas
Baxi System 35/60
G.C.No41 075 18
Baxi System 60/100
G.C.No41 075 19
Baxi is a BS-EN ISO 9001
Accredited Company
The boiler meets the requirements of Statutory Instrument
“ The Boiler (Efficiency) Regulations 1993 No3083” and is
deemed to meet the requirements of Directive 92/42/EEC
on the energy efficiency requirements for new hot water
boilers fired with liquid or gaseous fuels:-
Type test for purpose of Regulation 5 certified by:
Notified Body 0051.
Product/Production certified by:
Notified Body 0051.
For GB/IE only.

1.0 Warnings
3
1.1 Safe Installation
1. The appliance is suitable for installation only in
G.B. and I.E. and should be installed in
accordance with the rules in force. For Ireland
install in accordance with I.S.813 “INSTALLATION
OF GAS APPLIANCES”. The installation must be
carried out by a CORGI Registered Installer or
other registered competent person and be in
accordance with the relevant requirements of GAS
SAFETY (Installation and Use) REGULATIONS most
recent edition, the BUILDING REGULATIONS issued
by the Department of the Environment, BUILDING
STANDARDS (Scotland) (Consolidation)
REGULATIONS issued by the Scottish Development
Department and the LOCAL BUILDING
REGULATIONS.Where no specific instructions are
given, reference should be made to the relevant
BRITISH STANDARD CODES OF PRACTICE
and INSTALLATION SPECIFICATIONS.
2. This appliance must be installed in
accordance with the manufacturer’s
instructions and the rules in force, and only
used in a suitably ventilated location.
3. Read the instructions before installing or
using this appliance.
4. Any purpose provided ventilation should be
checked periodically to ensure that it is free from
obstruction.
IMPORTANT - The addition of anything that
may interfere with the normal operation of the
appliance without the express written
permission of Baxi UK Limited could invalidate
the appliance warranty and infringe the GAS
SAFETY (Installation and Use) REGULATIONS.
1.2 In case of gas leaks
1. If a gas leak is found or suspected, turn off the
gas supply at the meter immediately and at the
isolating valve on the boiler if possible. Contact
your Installer or Transco (under 'Gas' in the
phone directory).
1.3 Servicing your Appliance
1. For reasons of safety and economy your
appliance should be serviced annually. Servicing
must be performed by a competent person. Your
Installer or British Gas Service will be able to
advise you.
1.4 Electricity Supply
1. THIS APPLIANCE MUST BE EARTHED.
2. A standard 230V ~ 50Hz supply is required.
The appliance must be protected by a 3 amp
fuse.
Never Hang Flammable Items Over The
Appliance
STANDARD
B.S. 6891
B.S. 5440: Pt 1
B.S. 5440: Pt 2
B.S. 5546
B.S. 7074
B.S. 5449
B.S. 6798
SCOPE
Gas Installation.
Flues.
Air Supply.
Installation of hot water supplies
for domestic purposes.
Expansion vessels and ancillary
equipment for sealed water systems.
Forced circulation hot water systems.
Installation of gas fired hot water
boilers.
IN AN EMERGENCY
If a water or gas leak occurs or is suspected, the boiler can be
isolated at the inlet valves as follows;
1. Turn off the electrical supply and turn the selector switch on
the facia box to the OFF position.
2. Using a suitable open ended spanner or screwdriver turn the
square on the gas tap to the left to isolate the gas supply at the
boiler (Fig. 1).
3. The isolating valves are positioned under the boiler and can be
closed by turning their taps to the right towards the wall (Fig. 2).
4. Call your Service Engineer as soon as possible.
“Benchmark”Installation, Commissioning and Service
Record Log Book
Please ensure that your installer has completed the Installation
and Commissioning sections of the Log Book and hands the Log
Book over. The details of the Log Book will be required in the
event of any warranty work. Keep the Log Book in a safe place
and ensure that the relevant sections are completed at each
subsequent regular service visit.
Gas Tap
Heating Flow and
Heating Return
Isolating Valves
Fig. 1
Fig. 2
All CORGI registered installers carry a CORGI identification card
and have a registration number. Both should be recorded in your
boiler Log Book. You can check your installer is registered by
telephoning 01256 372300 or writing to:-
1 Elmwood,
Chineham Business Park,
Crockford Lane,
Basingstoke RG24 8WG

2.0 Introduction
4
2.1 Introduction
1. Your Baxi System 35/60 or 60/100 is a gas
fired, room sealed, powered flue boiler, providing
central heating and hot water for your home. It is
fully automatic and does not have a pilot light.
2.2 Facia Panel
1. The facia panel is behind the hinged lower
door. As well as the On/Off/Reset selector
switch, central heating temperature control knob
and pressure gauge, the facia incorporates ten
neon indicator lights.
2. Neons 10 to 13 indicate the operational status
of the boiler. Neons 4 to 9 have a dual function,
indicating the temperature of the central heating
water when constantly illuminated. If a fault
develops the appropriate neon will begin to
flash. Refer to Sections 3.3 to 3.7.
30°40°50°60°70°80°
2
1
0
4
3
bar
Fig. 3
30°40°50°60°70°80°
1. On/Off/Reset Selector Switch
2. Central Heating Temperature Control
3. Central Heating System Pressure Gauge
Neon Indicators
4. Flame Failure
5. Safety Thermostat Activated
6. Fault on Fan or Flue
7. Fault on Pump or Low System Pressure
8. Fault on Hot Water Sensor
9. Fault on Central Heating Sensor
10. Power On
11. Hot Water Mode
12. Central Heating Mode
13. Burner On
When neons 4 to 9 are constantly illuminated,
they indicate the temperature of the central
heating water.
213
4567 9
10 12 13
8
11
KEY TO FACIA PANEL (Fig. 3)

3.0 Operating the Boiler
5
3.1 Operating the Boiler
1. Ensure that the electricity and gas supplies are
turned on. Check that the central heating pressure
is between 0.2 and 1.0 bar (Fig. 4).
2. Turn the On/Off/Reset selector switch either
anti-clockwise from the off position (Fig. 6) to both
central heating and hot water or clockwise to
domestic hot water only.
3. In either position the green power on indicator
( ) will illuminate (Fig. 5).
4. Position (i) In this position the boiler will
provide central heating or domestic hot water
according to demand (Fig. 7). The central heating
( ) or hot water neon ( ) will illuminate (Fig. 5).
Neons 4 to 9 will illuminate as the temperature
rises.
5. Position (ii) In this position the domestic hot
water will be heated as demanded (Fig. 8). The
hot water neon will illuminate ( ). The central
heating will not operate even if timers, room
thermostat etc. are calling for heat.
6. Depending upon the system, domestic hot
water may be given priority when the selector
switch is in Position (i).
7. The boiler will light automatically on demand.
8. The orange burner on neon ( ) will illuminate
when the boiler is operating and the main burner is
on (Fig. 5).
IMPORTANT: When the selector switch is in
the ‘0’(Off) position the electrical supply to the
boiler is isolated. The boiler will not operate.
30°40°50°60°70°80°
2
1
0
4
3
bar
Fig. 7
Off Position
Fig. 6
Fig. 5
Fig. 4
2
1
0
4
3
bar
Power On
Neon
Hot Water
Neon
Burner On
Neon
Central Heating
System Pressure
Gauge
On/Off/Reset
Selector Switch
Central
Heating Neon
30°40°50°60°70°80°
4567 9
8
Position (i)
(Central Heating or Hot Water)
Fig. 8
Position (ii)
(Hot Water)

3.0 Operating the Boiler
6
3.2 Temperature Control
1. The central heating water flow temperature can
be adjusted between 30°C (± 5°C) minimum and
85°C (± 5°C) maximum.
2. Turn the control knob clockwise to increase the
temperature (Fig. 9).
3. In normal winter usage we recommend that the
temperature be set at maximum.
3.3 Domestic Hot Water
1. The boiler will provide domestic hot water as
demanded up to a temperature of 65°C. The
system should be fitted with a cylinder thermostat
which can be adjusted according to your
requirements. Your installer will be able to advise
you on the location and operation of the cylinder
thermostat.
2. The cylinder thermostat may be adjustable to
greater than 65°C. The temperature supplied will
not exceed this as the boiler has an integral non-
adjustable domestic hot water thermostat set at
65°C. As this temperature is approached the
boiler automatically reduces the heat input until
the burner is extinguished.
3. The boiler will operate as controlled by the
cylinder thermostat if the thermostat is set lower
than 65°C.
4. The temperature of the domestic hot water is
not affected by the setting of the central heating
temperature control knob (Section 3.2).
3.4 Flame Failure Reset
1. The red flame failure neon ( ) will illuminate in
the event of the burner failing to light, or when
incomplete lighting of the burner occurs (Fig. 10).
2. Turn the selector switch fully anti-clockwise
against the spring pressure to the reset position
(R) and release (Fig. 11). Set the selector to the
required position to light the boiler.
3. If the flame failure light illuminates repeatedly a
fault is indicated. Your Service Engineer should
be contacted as soon as possible.
Fig. 9
Temperature Control
Reset Position
Fig. 11
30°40°50°60°70°80°
Flame Failure
Neon
Fig. 10

3.0 Operating the Boiler
7
3.5 Air Flow Monitor
1. The boiler is fitted with an air pressure sensing
device. This monitors the flue system.
2. If the ( ) neon illuminates it indicates that
the flue or flue terminal is blocked or obstructed in
some way, or that there is an internal fault. If there
is no external blockage of the flue terminal that
can be easily removed contact your Service
Engineer (Fig. 12).
3.6 Pump Fault or Low Pressure
1. The neon ( ) will illuminate if the circulating
pump is faulty or the system pressure drops
below the minimum requirement (Fig. 12).
2. Check the pressure gauge as described in
Section 3.9. If the pressure is in the normal range,
a pump fault is indicated. Contact your Service
Engineer to determine the nature of the fault.
3.7 Sensor Fault
1. When the ( ) or ( ) neon is illuminated a
fault on the central heating or hot water
temperature sensor is indicated (Fig. 11). Contact
your Service Engineer.
3.8 Pump Protection
1. With the selector switch in either Position (i) or
Position (ii) (Figs. 13 & 14) the pump will
automatically operate for 1 minute in every 24
hours to prevent sticking.
3.9 Safety Thermostat
1. Your Baxi System 35/60 or 60/100 is fitted with
an additional safety device, which shuts down the
boiler in the event of the system or the boiler
overheating. The safety thermostat neon ( ) will
light in this instance (Fig. 12).
2. To reset: Turn the selector fully anti-clockwise
against the spring pressure to the reset position
(R) and release (Fig. 13).
3. If the safety thermostat operates repeatedly,
causing boiler shutdown, a fault is indicated. Your
Service Engineer should be contacted as soon as
possible.
30°40°50°60°70°80°
Air Flow
Monitor Neon
Pump/Low
Pressure Neon
Sensor Fault
Neons
Fig. 12
Fig. 13
Fig. 14
Safety Thermostat
Neon

3.0 Operating the Boiler
8
3.9 Central Heating System Pressure
1. The water pressure in the central heating
system is indicated by the pressure gauge.
2. With the system cold and the boiler not
operating the pressure should be between 0.2
and 1.0 bar. During operation the pressure
should not exceed 2.5 bar, and will normally be
between 1.0 and 2.0 (Figs. 14 & 15).
3. A pressure of 3 or greater indicates a fault.
The safety pressure relief valve will operate, at a
pressure of 3 (Fig. 16). It is important that your
Service Engineer is contacted as soon as
possible.
4. The minimum pressure for correct operation is
0.2. If the pressure falls below 0.2, this may
indicate a leak on the central heating system
(Fig. 17).
5. The system must be re-pressurised by your
Service Engineer.
3.10 To Shut Off the Boiler
1. For short periods: Turn the selector switch to
the Off position (Fig. 18).
2. For long periods: Turn off the selector switch
(Fig.18), electricity and gas supplies.
If your home is to be left unoccupied for long
periods during cold weather the boiler and
whole system should be drained unless there
is additional frost protection.
3. Your installer will advise you about frost
protection and draining the system.
IMPORTANT: When the selector switch is in
the ‘0’(Off) position the electrical supply to the
boiler is isolated. The boiler will not operate.
3.11 Frost Protection Mode
1. The frost protection feature will operate when
the selector switch is in Position (i).
The gas and electrical supplies to the boiler must
be on and then system pressure be within the
range described in Section 3.9.
2. If the system temperature falls below 5°C, then
the boiler will fire until the water temperature has
been raised.
3. Further frost protection can be incorporated by
using a frost thermostat to protect the whole
system.
2
1
0
4
3
bar
2
1
0
4
3
bar
2
1
0
4
3
bar
2
1
0
4
3
bar
On/Off
Selector Switch
Off Position
Fig. 18
Normal Pressure (when cold)
Normal Pressure (operating)
Fig. 14
Fault
Fig. 15
Below Minimum
Fig. 16
Fig. 17
Pressure Gauge

4.0 Clearances and Check List
9
4.1 Clearances around the Boiler
(Figs. 19 & 20)
1. The minimum clear spaces needed around
the boiler measured from the casing are as
follows:
Top - 200mm
Bottom - 200mm
Both sides - 5mm
Front - 5mm (In Operation)
- 450mm (For Servicing)
2. These areas must not be obstructed in any
way. Blocking the clearance spaces may
result in the boiler overheating and damage
may occur.
3. The gas burning compartment of your boiler is
completely sealed from the room in which it is
fitted. Products from the combustion of gas are
vented to the outside through the flue terminal
which must be kept free from obstruction as this
would interfere with the correct operation of the
boiler.
4. The boiler may be installed in a cupboard if
these minimum clearances are kept. The
compartment should be large enough to house
the boiler and ancillary equipment only.
5. IT SHOULD NOT BE USED AS A STORAGE
CUPBOARD.
4.2 Check List
1. If a fault develops, or is suspected, call your
Service Engineer as soon as possible.
2. Go through the following check list before you
make contact.
a) Is the electricity supply on ?
b) Is the selector switch in the On Position
(giving a green “Power On”neon) ?
c) Is the red “Flame Failure”neon lit ?
Turn the On/Off/Reset selector fully anti-
clockwise.
d) Is the gas supply on ?
e) Is the system pressure correct ?
f) Is the boiler temperature control set high
enough ?
g) Is the time clock (if fitted) calling for heat ?
h) Is the room thermostat (if fitted) set high
enough ?
i) Are the radiator valves open ?
200mm Min
780mm
450mm
200mm Min
5mm Min
5mm Min
5mm Min
450mm Min
For Servicing
Purposes
Fig. 19
Fig. 20
In Operation

5.0 Cleaning, Spares & Guarantee
10
5.1 Cleaning the Outercase
The painted panels should be wiped with a damp
cloth and then dried completely. DO NOT USE
ABRASIVE CLEANING AGENTS.
5.2 Spare Parts
IMPORTANT - Only a competent person
should be used to service or repair this boiler.
1. Any repairs to the boiler will usually be the
responsibility of the Installer during the
guarantee period after which spare parts may be
obtained through approved Baxi stockists if
required.
2. Quote the appliance name, model number
and where possible the part number when
ordering spares. A parts list is included in the
Installation and Servicing Instructions.
3. The name, model number and serial number
can be found on the information label on the
back of the hinged lower door (Fig. 20).
5.3 Guarantee
1. Your Baxi System 35/60 or 60/100 is designed
and produced to meet all the relevant Standards.
2. Baxi UK Limited provide a 12 month
guarantee on the boiler. The guarantee operates
from the date installation is completed for the
customer who is the original user.
3. To maximise the benefit from our guarantee
we urge you to return the reply-paid guarantee
registration.
4. This does not in any way prejudice your rights
at Common Law. Such rights between the
customer and the installer or supplier from whom
the unit was purchased remain intact.
Any component or part which becomes
defective during the guarantee period as a
result of faulty workmanship or material
whilst in normal use will be repaired or
replaced free of charge.
5.4 After Sales Service
1. If After Sales Service is required please
telephone: [phone]
Information Label
Fig. 20

11
Baxi UK Limited manufacture a comprehensive range
of products for the domestic heating market.
Gas Central Heating Boilers
(Wall, Floor and Fireside models).
Independent Gas Fires.
Renewal Firefronts.
Gas Wall Heaters.
Solid Fuel Fires.
If you require information on any of these products,
please write, telephone or fax to the Sales Department.

Baxi UK Limited
Brownedge Road
Bamber Bridge Preston
Lancashire
PR5 6SN
www.baxi.com
After Sales Service
08706 096 096
Comp No248545 - Iss 2 - 9/01
921.765.1