Baxi EcoBlue Advance Heat 13 Manual

7219719 - 01 (04/15)
United Kingdom
EcoBlue Advance Heat
13 - 16 - 19 - 25 - 30
Gas Fired Wall Mounted Condensing Boiler
Installation and Service Manual
These instructions include the Benchmark Commissioning Checklist and should be left with the user for safe keeping. They must be read in conjunction with the Flue Installation
Guide.
page 1
Model Range
Baxi EcoBlue Advance 13 Heat ErP
G.C.No 41 470 34
Baxi EcoBlue Advance 16 Heat ErP
G.C.No 41 470 35
Baxi EcoBlue Advance 19 Heat ErP
G.C.No 41 470 36
Baxi EcoBlue Advance 25 Heat ErP
G.C.No 41 470 37
Baxi EcoBlue Advance 30 Heat ErP
G.C.No 41 470 38
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Building Regulations and the Benchmark Commissioning Checklist
Building Regulations (England & Wales) require notification of the installation of a heating appliance to the relevant Local Authority Building Control Department.
This can be achieved via a Competent Persons Self Certification Scheme as an option to notifying the Local Authority directly.
The Health & Safety Executive operates the "Gas Safe Register", a self certification scheme for gas heating appliances.
This company is a member of the Benchmark initiative and fully supports the aims of the programme. Its aim is to improve the standards of installation and commissioning of
central heating systems in the UK and to encourage the regular servicing of all central heating systems to ensure safety and efficiency.
Building Regulations require that installations should comply with manufacturer's instructions. It is therefore important that the commissioning checklist is completed by the
installer. The relevant section of Building Regulations only relates to dwellings. Therefore the checklist only applies if the appliance is being installed in a dwelling or some related
structure.
The flowchart below gives guidance for installers on the process necessary to ensure compliance with Building Regulations.
The Benchmark Scheme
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is
installed, commissioned and serviced in accordance with the manufacturers instructions by competent persons and that it meets the requirements of the appropriate Building
Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and
Hotwater Industry Council who manage and promote the Scheme. Visit www.centralheating.co.uk for more information.
© Baxi Heating UK Ltd 2015 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any
nature (including in any database), in each case whether electronic, mechanical, recording or otherwise, without the prior written permission of the copyright owner, except for
permitted fair dealing under Copyrights, Designs and Patents Act 1988.
Applications for the copyright owners permission to reproduce or make other use of any part of this publication should be made, giving details of the proposed use, to the following
address:
The Company Secretary, Baxi Heating UK Limited, Brooks House, Coventry Road, Warwick. CV34 4LL
Full acknowledgement of author and source must be given.
WARNING: Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosecution and civil claims for damages.
You have just purchased one of our appliances and we thank you for the trust you have placed in our products. Please note that the product will provide good service for a longer
period of time if it is regularly checked and maintained. Our customer support network is at your disposal at all times.
page 2
Installer Notification Guidelines
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page 3
Contents
1 Introduction
1.1 General
1.2 Additional Documentation
1.3 Symbols Used
1.4 Abbreviations
1.5 Extent of Liabilities
1.5.1 Manufacturers Liability
1.5.2 Installers Liability
1.6 Homologations
1.6.1 Certifications
1.6.2 Directives
1.6.3 Standards
2 Safety
2.1 General Safety Instructions
2.2 Recommendations
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2.3 Specific Safety Instructions
2.3.1 Handling
3 Technical Specifications
3.1 Technical Data
3.2 Technical Parameters
3.2 Dimensions and Connections
3.3 Electrical Diagram
4 Description of the Product
4.1 General Description
4.2 Operating Principle
4.3 Main Components
4.4 Control Panel Description
4.4.1 User Interaction Controller
4.5 Standard Delivery
4.6 Accessories & Options
4.6.1 Optional Extras
5 Before Installation
5.1 Installation Regulations
5.2 Installation Requirements
5.2.1 Gas Supply
5.2.2 Electrical Supply
5.2.3 Hard Water Areas
5.2.4 Bypass
5.2.5 System Control
5.2.6 Treatment of Water Circulating Systems
5.2.7 System Details - General
5.2.8 Low Head Installation / Open
5.2.9 Sealed Systems Details
5.3 Choice of the Location
5.3.1 Location of the Appliance
5.3.2 Data Plate
5.3.3 Bath & Shower Rooms
5.3.4 Ventilation
5.3.5 Condensate Drain
5.3.6 Clearances - Access in Service
5.3.7 Flue / Chimney Location
5.3.8 Horizontal Flue / Chimney Systems
5.3.9 Flue/Chimney Trim
5.3.10 Terminal Guard
5.3.11 Flue/Chimney Deflector
5.3.12 Flue/Chimney Accessories
5.3.13 In Case Rear Flue
5.4 Unpacking & Initial Preparation
5.4.1 Unpacking
5.4.2 Initial Preparation
5.4.3 Making the Water Connection
5.4.4 Filling the Condensate Trap
5.4.5 Connecting the Condensate Drain
5.4.6 Connecting the Gas Supply
6 Installation
6.1 Air Supply / Flue Gas Connections
6.1.1 Connecting the Top Flue
6.1.2 Connecting the 'In Case' Rear Flue
6.2 Electrical Connections
6.2.1 Electrical Connections of the Appliance
6.2.2 Connecting External Devices
6.3 Filling the System
6.4 Completing the Installation
6.4.1 Completion
7 Commissioning
7.1 General
7.2 Checklist before Commissioning
7.2.1 Preliminary Electrical Checks
7.2.2 Checks
7.3 Commissioning Procedure
7.4 Gas Settings
7.4.1 'Chimney Sweep' Mode
7.4.2 'Chimney Sweep' Mode - Combustion Check
7.5 Configuring the System
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7.5.1 Check the Operational (Working) Gas Inlet Pressure & Gas Rate
7.6 Final Instructions
8 Operation
8.1 General
8.2 Start-Up
8.3 Shutdown
8.4 Use of the Control Panel
8.5 Frost Protection
9 Settings
9.1 Parameters
10 Maintenance
10.1 General
10.2 Standard Inspection & Maintenance Operation
10.3 Specific Maintenance Operation
10.3.1 Spark Ignition Electrode
10.3.2 Automatic Air Vent
10.3.3 Condensate Trap
10.3.4 Removal of Ducts
10.3.5 Pressure Switch (25 & 30 only)
10.3.6 Flow Temperature Sensor
10.3.7 Overheat Sensor
10.3.8 Return Temperature Sensor
10.3.9 Parameter Unit
10.3.10 Gas Valve
10.3.11 Control & Fan Assembly
10.3.12 User Interaction Controller
10.3.13 Setting the Gas Valve (CO2Check)
11 Troubleshooting
11.1 Error Codes - Auto Reset
11.2 Lockout Condition
12 Decommissioning Procedure
12.1 Decommissioning Procedure
13 Spare Parts
13.1 General
13.2 Spare Parts List
Benchmark Commissioning Checklist
page 4
page 5
page 6
1 Introduction
1.1 General
WARNING
Installation, repair and maintenance must only be carried out only by a competent person.
This document is intended for use by competent persons,
All Gas Safe registered engineers carry an ID card with their licence number and a photograph. You can check your engineer is registered by telephoning 0800 408 5500 or online
at www.gassaferegister.co.uk
This appliance must be installed in accordance with the manufacturers instructions and the regulations in force. If the appliance is sold or transferred, or if the owner moves
leaving the appliance behind you should ensure that the manual is kept with the appliance for consultation by the new owner and their installer. Read the instructions fully before
installing or using the appliance.
In GB, this must be carried out by a competent person as stated in the Gas Safety (Installation & Use) Regulations (as may be amended from time to time).
Definition of competence: A person who works for a Gas Safe registered company and holding current certificates in the relevant ACS modules, is deemed competent.
In IE, this must be carried out by a competent person as stated in I.S. 813 "Domestic Gas Installations".
The addition of anything that may interfere with the normal operation of the appliance without express written permission from the manufacturer or his agent could invalidate the
appliance warranty. In GB this could also infringe the Gas Safety (Installation and Use) Regulations.
The appliance is designed as a boiler for use in residential domestic environments on a governed meter supply only. The selection of this boiler is entirely at the owners risk. If the
appliance is used for purposes other than or in excess of these specifications, the manufacturer will not accept any liability for resulting loss, damage or injury.
The manufacturer will not accept any liability whatsoever for loss, damage or injury arising as a result of failure to observe the instructions for use, maintenance and
installation of the appliance.
WARNING
Check the information on the data plate is compatible with local supply conditions.
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1.2 Additional Documentation
These Installation & Service Instructions must be read in conjunction with the Flue Accessories & Fitting Guide supplied in the Literature Pack.
Various timers, external controls, flue accessories, etc. are available as optional extras. Full details are contained in the relevant sales literature.
1.3 Symbols Used
In these instructions, various levels are employed to draw the user's attention to particular information. In so doing, we wish to safeguard the user's safety, prevent hazards and
guarantee correct operation of the appliance. Each level is accompanied by a warning triangle
DANGER
Risk of a dangerous situation causing serious physical injury.
WARNING
Risk of a dangerous situation causing slight physical injury.
CAUTION
Risk of material damage.
Signals important information .
Signals a referral to other instructions or other pages in the instructions.
1.4 Abbreviations
DHW: Domestic hot water
CH: Central heating
GB: Great Britain
IE: Ireland
BS: British standard
HHIC: Heating and Hotwater Industry Council
CSM: Chimney Sweep Mode
PU: Parameter Unit
PCB: Printed Circuit Board
Pn: Nominal output
Qn: Nominal heat input
Hs: Gross calorific value
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1.5 Extent of Liabilities
1.5.1 Manufacturer's Liability
Our products are manufactured in compliance with the requirements of the various European applicable Directives. They are therefore delivered with marking and all
relevant documentation. In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are
therefore subject to change without notice.
The manufacturer will not accept any liability for loss, damage or injury arising as a result of:-
Failure to abide by the instructions on using the appliance.
Failure to regularly maintain the appliance, or faulty or inadequate maintenance of the appliance.
Failure to abide by the instructions on installing the appliance.
This company declares that no substances harmful to health are contained in the appliance or used during appliance manufacture.
The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force, and only used in a suitably ventilated location.
In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be carried out in accordance with the current and relevant requirements of legislation and
guidance including the:-
Gas Safety (Installation & Use) Regulations.
The appropriate Building Regulations either The Building Regulations, The Building Regulations (Scotland), Building Regulations (Northern Ireland).
The Water Fittings Regulations or Water Byelaws in Scotland.
The Current I.E.E. Wiring Regulations.
Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.
In IE, the installation must be carried out by a competent person and installed in accordance with the current edition of I.S. 813 "Domestic Gas Installations", the current Building
Regulations and reference should be made to the current ETCI rules for electrical installation.
Prior to commissioning all systems must be thoroughly flushed and treated after installation with inhibitor (see section 5.2.6). Failure to do so will invalidate the
appliance warranty.
Incorrect installation could invalidate the warranty and may lead to prosecution.
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1.5.2 Installer's Responsibility
The installer is responsible for the installation and initial start up of the appliance. The installer must adhere to the following:
Read and follow the instructions given in the manuals provided with the appliance.
Carry out installation in compliance with the prevailing legislation and standards.
Ensure the system is flushed and inhibitor added.
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Install the flue/chimney system correctly ensuring it is operational and complies with prevailing legislation and standards, regardless of location of the boilers installation.
Only the installer should perform the initial start up and carry out any checks necessary.
Explain the installation to the user.
Complete the Benchmark Commissioning Checklist - this is a condition of the warranty !
Warn the user of the obligation to check the appliance and maintain it in good working order.
Give all the instruction manuals to the user.
1.6 Homologations
1.6.1 Certifications
EC - Declaration of Conformity
Baxi Heating Uk Limited being the manufacturer / distributor within the European Economic Area of the following
Baxi EcoBlue Advance Heat ErP declare that the above is in conformity with the provisions of the Council Directive
2009/142 EC 92/42 EEC 2004/108 EC 2006/95 EC
2009/125/EC 2010/30/EU
and has been subject to the following conformity procedures laid down in
Annex 2 - Article 3 of 2009/142 EC
under the supervision of the British Standards Institution, a Notified Body authorized by the United Kingdom Competent Authority, and carrying the Notified Body Number 0086.
1.6.2 Directives
The boiler meets the requirements of Statutory Instrument "The Boiler (Efficiency) Regulations 1993 No 3083" and is deemed to meet the requirements of Directive 92/42/EEC on
the energy efficiency requirements for new hot water boilers fired with liquid or gaseous fuels:-
Type test for purpose of Regulation 5 certified by:
Notified Body 0063.
Product/Production certified by:
Notified Body 0086.
For GB/IE only.
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1.6.3 Standards
Codes of Practice - refer to the most recent version
In GB the following Codes of Practice apply:
Standard Scope
BS 6891 Gas Installation.
BS 5546 Installation of hot water supplies for domestic purposes.
BS EN 12828 Heating systems in buildings.
BS EN 12831 Heating systems in buildings - Calculation of load
BS EN 14336 Installation & commissioning of water based heating systems.
BS 6798 Installation of gas fired hot water boilers.
BS 5440 Part 1 Flues.
BS 5440 Part 2 Ventilation.
BS 7074 Expansion vessels and ancillary equipment for sealed water systems.
BS 7593 Treatment of water in domestic hot water central heating systems.
In IE the following Codes of Practice apply:
Standard Scope
I.S. 813 Domestic Gas Installations.
The following standards give valuable additional information;
BS 5546 Installation of hot water supplies for domestic purposes.
BS EN 12828 Heating systems in buildings.
BS EN 12831 Heating systems in buildings - Calculation of load.
BS EN 14336 Installation & commissioning of water based heating systems.
BS 7074 Expansion vessels and ancillary equipment for sealed water systems.
BS 7593 Treatment of water in domestic hot water central heating systems.
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2 Safety
2.1 General Safety Instructions
DANGER
If you smell gas:
1. Turn off the gas supply at the meter
2. Open windows and doors in the hazardous area
3. Do not operate light switches
4. Do not operate any electrical equipment
5. Do not use a telephone in the hazardous area
6. Extinguish any naked flame and do not smoke
7. Warn any other occupants and vacate the premises
8. Telephone the National Gas Emergency Service on:- 0800 111 999
2.2 Recommendations
WARNING
Installation, repair and maintenance must be carried out by a Gas Safe Registered Engineer
(in accordance with prevailing local and national regulations).
When working on the boiler, always disconnect the boiler from the mains and close the main gas inlet valve.
After maintenance or repair work, check the installation to ensure that there are no leaks.
CAUTION
The boiler should be protected from frost.
Only remove the casing for maintenance and repair operations.
Replace the casing after maintenance and repair operations.
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2.3 Specific Safety Instructions
2.3.1 Handling
General
The following advice should be adhered to, from when first handling the boiler to the final stages of installation, and also during maintenance.
Most injuries as a result of inappropriate handling and lifting are to the back, but all other parts of the body are vulnerable, particularly shoulders, arms and hands. Health &
Safety is the responsibility of EVERYONE.
Before lifting the boiler, the circumstances of the installation must be assessed, please use appropriate manual handling techniques and equipment.
Do not handle or lift unless you feel physically able.
Wear appropriate Personal Protection Equipment e.g. protective gloves, safety footwear etc.
Preparation
Co-ordinate movements - know where, and when, you are both going.
Minimise the number of times needed to move the boiler - plan ahead.
Always ensure when handling or lifting the route is clear and unobstructed. If possible avoid steps, wet or slippery surfaces, unlit areas etc. and take special care on
ladders/into lofts.
Technique
When handling or lifting always use safe techniques - keep your back straight, bend your knees. Don't twist - move your feet, avoid bending forwards and sideways and
keep the load as close to your body as possible.
Where possible transport the boiler using a sack truck or other suitable trolley.
Always grip the boiler firmly, and before lifting feel where the weight is concentrated to establish the centre of gravity, repositioning yourself as necessary. See the
"Installation" section of these instructions for recommended lift points.
Remember
The circumstances of each installation are different. Always assess the risks associated with handling and lifting according to the individual conditions.
If at any time when installing the boiler you feel that you may have injured yourself STOP !! DO NOT "work through" the pain - you may cause further injury.
IF IN ANY DOUBT DO NOT HANDLE OR LIFT THE BOILER - OBTAIN ADVICE OR ASSISTANCE BEFORE PROCEEDING !
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3 Technical Specifications
3.1 Technical Data
Appliance Type C13 C33 C53
Appliance Category CAT I 2H
Heat Input Qn Hs (Gross) Max Min
13 model kW 14.88 8.59
16 model kW 18.32 8.59
19 model kW 21.75 8.59
25 model kW 28.62 8.59
30 model kW 34.35 8.59
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Heat Output Pn
(Non Condensing 70°C Mean Water Temp)
Max Min
13 model kW 13 7.5
16 model kW 16 7.5
19 model kW 19 7.5
25 model kW 25 7.5
30 model kW 30 7.5
Max Gas Rate (Natural Gas - G20)
(After 10 Mins) m3/hr
13 model 1.42
16 model 1.75
19 model 2.07
25 model 2.73
30 model 3.27
Dynamic (nominal) Inlet Pressure
(Natural Gas - G20)
mbar 20
with a CV of 37.78 MJ/m3
Horizontal
Flue Terminal
Dimensions
Diameter - 100mm
Projection - 125mm
Connections
Gas Supply - 22mm
Central Heating Flow (compression
fitting) - 22mm
Central Heating Return (compression
fitting) - 22mm
Condensate Drain - for 21.5mm plastic waste
pipe
Outercase Dimensions
Overall Height Inc Flue Elbow - 790mm
Casing Height - 625mm
Casing Width - 370mm
Casing Depth - 270mm
Clearances
Both Sides 5mm Min
Above Casing (Top Flue) 190mm Min
Above Casing (Rear Flue) 35mm Min
Below Casing (in Cupboard) 35mm Min
Below Casing 120 mm Min
Front (For Servicing) 800mm Min
Front (In Operation) 5mm Min
See Section 5.3.6 for full details !
Weights
Packaged Boiler Carton 21.5 kg
Installation Lift Weight 19.5 kg
CO/CO2Ratio Up to a maximum of 0.004
Flow Temperature (adjustable) 30°C to 80°C (± 5°C)
Recommended System
Temperature Drop Condensing 20°C
NoxClass 5
Electrical Supply 230V~ 50Hz
(Appliance must be connected to an earthed supply)
Power Consumption Max Rate
13 model W 17
16 model W 20
19 model W 23
25 model W 33
30 model W 44
External Fuse Rating 3A
Internal Fuse Rating (Terminal Strip)
Fuse 1.6T
Electrical Protection IPX4D
Water Content litres 1.7
Static Head max 25 metres
Low Head 0.4m min
System Detail fully pumped open vented & sealed
systems
Pressure Switch 13/16/19 Model - Not Fitted
25/30 Model - Fitted
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NOTE: All data in this section are nominal values and subject to normal production tolerances.
Product Characteristics Database (SEDBUK)
SAP 2009 Annual Efficiency
13 model - 89.2% 25 model - 89.1%
16 model - 89.2% 30 model - 89.1%
19 model - 89.2%
This value is used in the UK Governments Standard Assessment Procedure
(SAP) for energy rating of dwellings.
The test data from which it has been calculated has been certified by 0063.
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3.2 Technical Parameters
Technical parameters for boiler space heaters
Baxi EcoBlue Advance Heat ErP 13 16 19 25 30
Condensing boiler Yes Yes Yes Yes Yes
Low-temperature boiler (1) No No No No No
B1 boiler No No No No No
Cogeneration space heater No No No No No
Combination heater No No No No No
Rated heat output Prated kW 13 16 19 25 30
Useful heat output at rated heat output and high temperature regime P4kW 13.0 16.0 19.0 25.0 30.0
Useful heat output at 30% of rated heat output and low temperature regime (1) P1kW 4.3 5.4 6.4 8.4 10.1
Seasonal space heating energy efficiency ns% 93 93 93 93 93
Useful efficiency at rated heat output and high temperature regime (2) n4% 88.0 87.9 87.8 87.7 87.5
Useful efficiency at 30% of rated heat output and low temperature regime (1) n1% 98.0 98.0 98.0 98.0 98.0
Auxiliary electricity consumption
Full load elmax kW 0.017 0.020 0.023 0.033 0.044
Part load elmin kW 0.014 0.014 0.014 0.014 0.014
Standby mode PSB kW 0 0 0 0 0
Other items
Standby heat loss Pstby kW 0.028 0.028 0.028 0.028 0.028
Ignition burner power consumption Pign kW - - - - -
Annual energy consumption QHE kWh
GJ 11183 40 13764 50 16344 59 21506 77 25807 93
Sound power level, indoors LWA dB 32 33 34 37 41
Emissions of nitrogen oxides NOXmg/kWh 18 20 21 24 25
(1) Low temperature means for condensing boilers 30°C, for low t emperature boilers 37°C and for other heaters 50°C return te mperature (at heater inlet).
(2)High temperature regime means 60°C return temperature at heater inlet and 80°C feed temperature at heater outlet.
See the back cover for contact details.
page 15
3.2 Dimensions and Connections
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