Baxi KALINA ARLEQUIN 3C Series User manual

1
KALINA
ARLEQUIN 3 C
Cast iron boiler
Edition : 0306-00
BAXI
FRANCE

2
I. GENERAL REMARKS...................................................................................... 3
Designation ...................................................................................................................................... 3
Guarantee ......................................................................................................................................... 3
II. TECHNICAL CHARACTERISTICS ............................................................... 4
Dimensions ...................................................................................................................................... 4
Gassideresisitanceandrequireddraught .......................................................................................... 4
III. ASSEMBLING THE BOILER .......................................................................... 5
IV. INSTALLATION................................................................................................. 7
Hydraulicdiagram ............................................................................................................................. 7
Installation ....................................................................................................................................... 7
Draughtregulator ............................................................................................................................. 7
Connectiontotheflue....................................................................................................................... 7
V. ELECTRICAL DIAGRAM................................................................................ 8
VI. PUTTING INTO SERVICE ............................................................................... 8
VII. USE - IGNITION ................................................................................................. 8
VIII.MAINTENANCE ................................................................................................ 9
IX. SPARE PARTS.................................................................................................. 10
Page

3
Type kW kW
CE92/42 CX
Arlequin3C28 28 31
Arlequin3C36 36 39
Arlequin3C44 44 48
Arlequin3C52 52 56,5
Arlequin3C60 60 65
Arlequin3C70 67 74
Designation :
KALINAARLEQUIN3C
I GENERALREMARKS
Heat generator for hot water central
heating.
Maybeusedtosupplywaterradiators or
convectors.
Designedforfittinginnewandexisting
accommodation.
Particularlyrecommendedforreplacing
dilapidatedboilers.
- 6models
- Cast-ironheatingbody,assembled
elements, with cleaning front plate.
- Linedinwhitelacqueredsheetsteel
- Reinforcedthermalinsulationthickness50
mm
- Pre-wiredcontrolpanel
- Mainswitch
- Thermostat to regulate the temperature of
theheating water
- Boilerthermometer
- Safetylimitwithmanualreset
Guarantee:
The guarantee does not cover:
- scaleformationoritsconsequences
- accidentsdueto frost
- damage to the exterior and interior finish
- damagecausedbyhighpressureinthe
heatingcircuit
- accidents due to faulty operation of the
control or safety gear
- defectsinthe electricalinstallation:
connections, voltage, etc.
- abnormalwearandtear
- indemnities for the cost of labour,
downtime, transport, etc.

4
II-TECHNICALCHARACTERISTICS
Dimensions Kalina ARLEQUIN 3C
FRONT VIEW REAR VIEWLEFTSIDE VIEW
28 36 44 52 60 70
CE 92/42 CE 92/42 CE 92/42 CE 92/42 CE 92/42 CE 92 /42
Required draught (mbar) 0,06 0,09 0,1 0,16 0,24 0,31
Gas side resistance and combustion
chamber pressure (mbar) 0,03 0,04 0,07 0,11 0,19 0,26
T° flue - room t° 204 204 204 204 204 204
Exit flue gas mass flow (kg/h) 47,9 61,5 74,9 88,5 102 115,3
Nominal power (kW) 27,8 35,7 43,5 51,4 59,2 67
Max. heat input (kW) 30,7 39,3 47,8 56,4 65 73,6
Furnace vol. (dm³) 10,22 15,33 20,44 25,55 30,66 35,77
Boiler smoke circuit volume (dm³) 14,88 21,87 28,86 35,85 42,84 49,83
Load loss water side (mbar) 0,9 1,35 2,45 3,9 5,7 7,7
Maintenance consumption coefficient (%) 0,56 0,49 0,42 0,35 0,28 0,21
Kalina ARLEQUIN 3C
Model : N° 28 36 44 52 60 70
Water contents (litre) 14,5 17,7 20,9 24,1 27,3 30,5
Ø Flow / return heating 1"1/4 1"1/4 1"1/4 1"1/4 1"1/4 1"1/4
Position of flow heating axis in relation to the floor , mm 683 683 683 683 683 683
Ø smoke flow, mm 130 / 125 130 / 125 130 / 125 150 150 150
Position of smoke flow axis in relation to the floor, mm 558 558 558 558 558 558
Number of intermediate sections 234567
Height 920 920 920 920 920 920
Width 445 445 445 445 445 445
Depth (TD) 580 580 746 746 912 912
Depth (D) 500 500 666 666 832 832
Recommended burners TIGRA CF 700 CF 700 CF 700 CF 700 CF 900 CF 900
920
750
313
D
D
TD
D+45.2
20
683
558
133

5
III- ASSEMBLINGTHEBOILER
- Provide a 150 or 130/125 mm smoke pipe
- Height from socket to axis of smoke pipe : 558 mm
- Place the flue collar
- Ensure the air tightness of the coupling
Adapt smoke pipelength according to
boilerdimension.
A. Placement of the cast iron block :
- Connect the flow circuit and return to the 5/4" tappings.
- Connect the drain cock to the 1/2" tapping on the lower part of the front element of furnace.
A stand should beconstructed in compliance with the regulations andtaking into account the dimensions and theweight of the boiler.
Position the cast iron block by taking into account the dimensions of the casing.
B. Hydraulic connection of the heating block to the installation :
For optimal insulation do not overtighten.
For this, place the back support of the casing
on the upper braces using the two M12
DIN934screwssuppliedwiththescrew-kit.
Fix the two grommets on to the back support
Important : take into account the total
space of the casing by making the
hydraulic connection of the boiler to the
heatingcircuit.
C. Fixing the back support of the casing (1):
E. Coupling of the furnace to the flue :
D.Fixingtheinsulation:
1. Place the insulation aroundthe heating
body,joiningtheinsulationmatbelowtheheatingbody.
2. Bind it with the tapes but do not tighten to
much (to obtain optimal insulation).
3. Place the pre-cut insulation on the back side (hydraulic
connection and connectionwith the chimney)
4. Hold in place with the tapes.
Burner
Pipe
500
max.
250
min.
250
min. Boiler
Important: Beforeinstallingtheboiler,foreseeenoughspacebehind
it to enable the placing of the rear panels.
Back sup-
port of
casing (1)
Grommet

6
F. Placing of side panels :
G. Placing of control panel:
H. Placing of cover
- After having made theelectrical connections, place the cover(6) with 2 Parker screws DIN
7981 4.2 - 10 (see detailA).
- Fix 1 protection of cable Ø 24 (see detail A)
- Fasten the control panel(5) on side panels with 4 black screws DIN 7981C 4.2 - 9.5 (seedetailB).
- Place theboiler'sthermostatsbulbs (controland safetylimit)
and the thermometer bulbin the feeler sleeve provided
for this purpose in the rear element.
- Fix the support of the casing(1) with 2 nuts M12 DIN 934 (see detailE)
- Fix 1 protection of cable Ø 24 (see detail E)
- Fix the support of the casing(2) with 2 screws M8-12 (see detailC)
- Fix sidepanel(3-4)witheach time2 screwsM8-12(see detailsD)
I. Placing of front panel block
- After fixing the 4 screws DIN 7981 C 4.2 - 9.5 on the side panels (see detail D and F)
- Place the front panel (7)
J. Placing of rear panels
- Fix the 8 Parker screws DIN 7981 C 4.2 - 9.5 (black) to maintain the rear upper panel.
A
B
D
E
F
C
DÉTAI
L A
ECHELLE 1 :
3
DÉTAI
L B
ECHELLE 1 :
2
DÉTAI
L D
ECHELLE 1 :
3
DÉTAI
L E
ECHELLE 1 :
3
DÉTAI
L F
ECHELLE 1 :
2
DÉTAI
L C
ECHELLE 1 :
3
6
3
7
5
4
1
2
DETAIL E
ECHELLE1:3
DETAIL C
ECHELLE1:3
DETAIL B
ECHELLE1:3
DETAIL A
ECHELLE1:3
DETAIL D
ECHELLE1:3
DETAIL F
ECHELLE1:3

7
IV-INSTALLATION
HYDRAULICDIAGRAM
Radiators
Boiler
Differential
pressurevalve(*)
Isolationvalve
Isolationvalve
Expansion
tank
Safetyvalve
- Installation
These boilers are designed to be installed in a boiler room or in a service annex.
It is necessary to check the ventilation of such a place.
If the height of the flue is less than 6 m, provide a basic ventilation of 1.5 dm² per 17.5 kW.
If the height of the flue is more than 6 m, provide a basic ventilation of 1 dm² per 17.5 kW.
The boiler room mustbe in accordance withthe regulations in force.
- Draught Regulator
It is necessary to provide, on the body of the flue, approximately 50 cm above the line of the connecting pipe, a draught regulator of a
diameter equivalent tothat of theflue, which will beregulated according to thepressure losses of the boiler.
On stopping the burner, the valve will be held slightly open in order to ventilate the flue and to eliminate condensation mists.
- Connection to the flue
Before installing a piece of apparatus, we strongly advise that the installer checks the flue (soot deposits, air inlet interference, cracks, etc.)
in order to be sure that it is in a good condition. The efficiency of this boiler leads to relatively low fume temperatures. Special care must
be paid to the flue, which must beheat-insulated and leak-proof. In facta lack of leak-proof quality and bad insulation of the flue will lower
the temperature of fumes, causing staining. One of the provisions to be made is to line the tubes. The quality of lining must be compatible
withthefuelused.
*In the case where all the radiators of the installation are provided with thermostat valves,
provideadifferentialpressurevalvebetweentheboileroutflowandreturn
Fillingvalve
Circulationpump
heatingcircuit

8
V-ELECTRICALDIAGRAM
Burner
VI-PUTTINGINTOSERVICE
Beforefillingtheinstallation,adjustthe
nitrogen pressure of the expansion tank
according to the height of the installation. You
obtain the value of this nitrogen pressure
(P
tank
[bar])bydividingthemanometricheight
of the installation by 10 and adding a margin
of 0.2 to 0.5.
E.g. For an installation height of 6 m: P
tank
=
(6/10+0.3) = 0.9 bar
COLDFILLINGPRESSUREOFTHEINSTALLATION
4
1
2
3
1) Mainswitch
2) BoilerThermometer
3) Boiler Thermostat
4) Safetylimitwithmanualreset(110°C)
CONTROLPANEL
Fillingtheboilerwithwatermustbecomplete.
Non-observanceofthisinstructionwill
invalidatetheguarantee.
VII-USE-IGNITION
- place theboiler under pressure bymeansof
thegeneralcut-offswitch
- set the control thermostat to the
temperaturedesired ATTENTION
Beforeignition,openthebleedvalves,slowly
refill the installation,
and let the air out until the water appears,
thenclosethebleeds.
Checkforleaks.
Check the connection of the smoke flue. Set
thecirculatorspeedaccordingtothepressure
losses of theheating circuit.
The pressure with which the water of the
installationwillcometobepushedagainst
the diaphragm of the tank must be such that
thediaphragmisslightlycamberedbythe
action of the water (P
tank
+[0.2 to 0.5]). In
theaboveexample, thecoldwaterfilling
pressure of the installation must then be
adjustedtoapproximately:
P
filling
= 0.9 + 0.3 = 1.2 bar
- after bringing the installation up to
temperature,againcompletelybleedofwater.
°C
L N L N L L LN
230 V - 50 Hz
1 2 3 4 5 6
1 4
25
B4
S3 T2
T1
N
L1
P 1 2
P
12
Remote
thermostat
(not supplied)
230 V - 50 Hz - Earth
Boiler
thermostat
NT 174 HE/2
Safety limit
with manual
reset
SP-051 HE
Circulation pump
(not supplied)
Main switch

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Operations to be carried out:
- Open the fire-box plate
-Have your chimney swept regularly, at
least once each year.
- Put a brush in horizontally and brush the flue
- Brush the interior of the fire-box and remove
deposits anddust from the flapinthesmoke
pipe and in the fire-box.
Combustion characteristics
Aftereachtimetheburneriscleaned,thecombustion
regulatorischeckedwithmeasuringandcontrol
instruments.
It is necessary to ensure that:
-theflowoffuelisnotgreaterthanthatindicated
-theflamedoesnotlickthewallsofthecombustion
chamber
-thetemperatureoffumesisbetween180ºCand
220ºC
- the CO
2
content is from 11 to 13% - the fume
index is less than 1
- the burner has to operate in a proper manner
withoutpulsationandwithoutcoughing.
- Possibility of using chemical cleaners with
sprayproducts.
- Clean and check the burner, following the
instructions in the technical l e a f l e t
accompanyingtheequipment.
- Replacetheparts.Checkthoroughlyforleaks
in the front plate.
ATTENTION!
Before any intervention, cut off the current to
the boiler by means of the main switch.
Theoverheatingthermostatistriggered:check
waterfill,theoperationofthecirculator,and
the regulator thermostat.
Awarninglightontheburnerislit:thebreakdown
arisesfromtheburner.Waitsomeminutesand
reset the control relay located at the front of
the burner. If nothing happens, call your
installeror aspecialist company.
COMB USTI O N
CHAMBER
FLUE
VIII-MAINTENANCE
The user is strongly advised to enter into an
annualmaintenancecontractwiththeinstaller
or a specialist company. In this way, the
equipmentandtheinstallationwillbechecked
andcleaned,theburnerwillbesetcorrectly,and
theunitwillgivefullsatisfaction.Itwilloperate
in a most economical manner.
Cleaning the flue
Haveyourfluesweptregularly,atleastonce
each year. Check for leaks in thesmoke pipe.
Emptying
Emptyingthecylinderandtheboilerisvitalif
there is any risk of frost. For the boiler, use a
drainagetaplocatedinits lowersection.
If you are often away, have anti-freeze put in
the installation.
Recommendation
Check the water pressure in the installation
regularly.
The value indicated on the gauge must not be
less than 1 bar cold.

10
IX-SPAREPARTS
ARLEQUIN 3C cast-iron block
ARLEQUIN 3C casing
2345
6
7
8
12
1
9
11
10
30
31
32
33
34
35
36
37
38

11
ARLEQUIN 3C control panel
50
52
51
53 49

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1 KalinaARLEQUIN3C28(assembledcast-ironblock) 0-01-305-40002
1 KalinaARLEQUIN3C36(assembledcast-ironblock) 0-01-305-40003
1 KalinaARLEQUIN3C44(assembledcast-ironblock) 0-01-305-40004
1 KalinaARLEQUIN3C52(assembledcast-ironblock) 0-01-305-40005
1 KalinaARLEQUIN3C60(assembledcast-ironblock) 0-01-305-40006
1 KalinaARLEQUIN3C70(assembledcast-ironblock) 0-01-305-40007
1 KalinaARLEQUIN3C28(separatedsections) 0-01-305-40302
1 KalinaARLEQUIN3C36(separatedsections) 0-01-305-40303
1 KalinaARLEQUIN3C44(separatedsections) 0-01-305-40304
1 KalinaARLEQUIN3C52(separatedsections) 0-01-305-40305
1 KalinaARLEQUIN3C60(separatedsections) 0-01-305-40306
1 KalinaARLEQUIN3C70(separatedsections) 0-01-305-40307
Fig. Quantity Descriptionoftheparts Code
1 KalinaARLEQUIN3C28cast-ironblock+plate 4-01-300-01002
1 KalinaARLEQUIN3C36cast-ironblock+plate 4-01-300-01003
1 KalinaARLEQUIN3C44cast-ironblock+plate 4-01-300-01004
1 KalinaARLEQUIN3C52cast-ironblock+plate 4-01-300-01005
1 KalinaARLEQUIN3C60cast-ironblock+plate 4-01-300-01006
1 KalinaARLEQUIN3C70cast-ironblock+plate 4-01-300-01007
1 1 Fuel plate 2-04-020-04000
2 1 Flame sight plate 2-00-150-30000
3 1 Burner door insulation 1-30-310-00041
4 1 Cleaningplate 2-04-020-05000
5 1 Fuel plate insulation 1-30-300-01000
6 1 Cleaning plate insulation 1-30-300-01002
7 1 Front section 2-01-000-00000
8 3 Intermediate section 2-01-000-02000
9 1 Insulation of the combustion chamber 1-30-310-00003
10 1 Rear section 2-01-000-01000
11 1 Plunger3/4"- 100+clips 1-70-640-34101
12 1 FluegasboxØ130/125mmKalinaARLEQUIN3C28to44 2-04-000-03000
12 1 FluegasboxØ150mmKalinaARLEQUIN3C52to70 2-00-000-03000
KalinaARLEQUIN3Ccasing
30 1 LefthandsidepanelKalinaARLEQUIN3C28&36 3-01-305-00003
30 1 LefthandsidepanelKalinaARLEQUIN3C44&52 3-01-305-00005
30 1 LefthandsidepanelKalinaARLEQUIN3C60&70 3-01-305-00007
31 1 RighthandsidepanelKalinaARLEQUIN3C28&36 3-01-305-01003
31 1 RighthandsidepanelKalinaARLEQUIN3C44&52 3-01-305-01005
31 1 RighthandsidepanelKalinaARLEQUIN3C60&70 3-01-305-01007
32 1 CoverKalinaARLEQUIN3C28&36 3-01-305-02003
32 1 CoverKalinaARLEQUIN3C44&52 3-01-305-02005
32 1 CoverKalinaARLEQUIN3C60&70 3-01-305-02007
33 1 Rearbottomfixation 3-01-300-08100
34 1 Rearupperfixation 3-01-250-08020
35 1 Control panel plate 3-01-300-10000
36 1 Front panel 3-01-305-03100
37 1 Rear upper panel 3-01-250-05020
38 1 Rearlowerpanel 3-00-450-04000
49 1 KalinaARLEQUIN3Ccontrolpanel(wired) 5-01-305-11000
50 1 Main switch ON / OFF 1-70-380-20122
51 1 Boilerthermometer 1-70-880-10120
52 1 BoilerthermostatNT174HE/2 1-70-050-02120
53 1 SafetylimitwithmanualresetSP-051HE 1-70-050-01320