Baytex CLIPFRAME HIP END User manual

New Zealand
52 Newton Street,
PO Box 4370, Mount Maunganui
New Zealand
tel [phone]
fax [phone]
www.baytex.co.nz
Australia
tel [phone]
mob [phone]
9m CLIPFRAME HIP END
Assembly Instructions

www.baytex.co simplicity - performance - style
Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Plan and Elevations
11 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
4971 CTRS 4971 CTRS
2436
2480
Top
of
Eave
4916
Top
of
Apex
14978 Outside Eaves
Scale 1:85
003/2
-
Side View
4971 CTRS
5004
to
Outside
Eave
5004
to
Outside
Eave
10007
Outside
Eaves
Scale 1:85
003/1
-
Plan View
9942
Leg
Ctrs
11115
Leg
Ctrs
14060
Leg
Ctrs
Hip End Bay Mid Bay Hip End Bay
4971 CTRS
2480
Top
of
Eave
2436
4916
Top
of
Apex
10007 Outside Eaves
Scale 1:85
003/4
-
End View
4971 CTRS 9942 CTRS
2480
Top
of
Eave
2436
4916
Top
of
Apex
10007 Outside Eaves
Scale 1:85
003/3
-
Mid Portal
4087
Baytex Manufacturing Co Ltd
Clipframe Marquee - Hip End
9m x 15m x 2.1m Leg - Plan & Elevations
Building Excellence in the Tent Environment simplicity - performance - style 1/7
8 Oct 2013
70.109.200 9x15m CF Mk2 HE/2.1m leg.vwx
4477 CTRS
2180
2164 Top of Eave
4344 Top of Apex
2975 CTRS
14954 Outside Eaves
4477 CTRS
Scale 1:80
134/2
-
Side View
2975 CTRS
4471 CTRS 4471 CTRS
2164 Top of Eave
4344 Top of Apex
2180
8992 Outside Eaves
Scale 1:80
134/4
-
End View
8942 CTRS
8992 Outside Eaves
2164 Top of Eave
Scale 1:80
134/3
-
Mid Portal
4344 Top of Apex
2180
4496 to Outside Eave4496 to Outside Eave
8992 Outside Eaves
Scale 1:80
134/1
-
Plan View
1/13
9m CLIPFRAME HIP END
Plans & Elevations

1 . Apex Connector Mid - Channel Tube 26º
-To use with Channel Tube Rafter
2 . Ø65 Corner Connector
-To use with Ø65mm Eave & Leg
3 . Ø65 Tee Connector
-To use with Ø65 Eave & Leg
4 . Ø65 Shoulder Connector 26º
-To use with Channel Tube Rafter and Ø65mm Leg
5 . Tensioner Set
-Includes: (x1) 16mm Reid Bar Nut , (x1) Tensioner Hook ,
(x1) Tensioner Hook Adjuster
6 . 10m Side Rafter - Channel Tube
7 . 10m Hip Rafter - AliRail
- 2 piece
8 . 10m End Rafter - Ø65mm
9 . Ø65 Ridge Purlin 5m
-5m Bay
10 . Ø50 Intermediate Purlin 5m
-5m Bay
5350
4853
4920
7190
5330
Ø65mm
Ø50mm
Ø65mm
2/13
9m CLIPFRAME HIP END
Parts Identification

www.baytex.co .nz simplicity - performance - style
4/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Parts Identification
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
11 . Ø65 Eave Purlin 5m (3 way)
-5m Bay , 3 way barce collars
12 . Base Rail - 4 .97m
13 . Ø25 Brace Bar 14 . 10m Apex Brace / Hip Brace
15
. 90º Ø65 Leg - 2 .4m
- 90º Brace Collar
16 . 180º Ø65 Leg - 2 .4m
- 180º Brace Collar
17 . Ø65mm Base Foot
- To use with Ø65 Leg
18 . Roof Brace Cable Set
- Includes: (x4) Ø5mm Cable , (x4) Turnbuckle , (x4) Shackle
5050
4903
666
2669
2345
2345
200
7380
Ø25mm Ø50mm
Ø34mm
Ø65mm
Ø65mm Ø65mm
Ø65mm
3/13
9m Clipframe Marquee
3/13
9m CLIPFRAME HIP END
Parts Identification

www.baytex.co .nz simplicity - performance - style
5/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Recommended Staking / Ballasting Options
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
1200 nominal
For Max . Capacity
Pegs Must be
Driven Vertically
A
x2 Pegs
(Ø25x800mm)
per Base Foot
B
Ballast 350kg
per
Base Foot
attach to Foot
and Shoulder
Connector
C
x2 Pegs
(Ø25x800mm)
per Base Foot
+ Guyed to
x2 Pegs
A B C
0km/h
10km/h
20km/h
30km/h
40km/h
50km/h
60km/h
70km/h
80km/h
90km/h
100km/h
Wind Speed
Recommended Staking Options . Based on average Soil Conditions .
Consider Location factors
eg: on Exposed Hilltop , limit speed to 50% of above .
In
poor soil use more stakes or longer stakes .
Over 50km/h - All Walling to be fitted and closed
Over
80km/h - All Fabric to be Removed from Frame
Frame
may be left standing
350kg Ballast
Minimum Staking for each Leg of typical 10m x 5m Bay
Typical Stake Capacity 250kg
in average soil conditions
1 stake
250kg
Ballast
500
350kg Ballast
0 .55m x 0 .55m x 0 .5m
Concrete Block .
Tied to base with ground plate
550
550
Nominal Stake
Capacity 250kg .
2 Stakes per base .
1 .5 x safety factor .
Nominal Stake
Capacity 250kg .
2 Stakes per base .
+ 2 Stakes per
outguy
1 .5 x safety factor .
Ballast Tie
(use
non slip pad
under ballast ties)
engineered engineered engineered estimated estimated
700kg
Ballast
estimated
Double up
for increased
wind speed
4/13
9m Clipframe Marquee
4/13
9m CLIPFRAME HIP END
Recommended Staking Options

www.baytex.co .nz simplicity - performance - style 6/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
End Frame Assembly
11 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
Assemble Hip End Frame
Ø65mm Leg - 2 .4m 90º
70 .782
Ø65 Corner Connector
70 .842
Ø65mm Base Foot
70 .741
Ø25 Brace Bar
70 .742
Ø65mm Base Foot
70 .741
Ø65mm Base Foot
70 .741
Ø65mm Leg - 2 .4m 90º
70 .782
Ø65 Corner Connector
70 .842
Ø65 Tee Connector
70 .843
Ø65 Eave Purlin 5m ( 3 way)
70 .760
Ø65 Eave Purlin 5m ( 3 way)
70 .760
Ø25 Brace Bar
70 .742
Ø65mm Leg - 2 .4m 180º
70 .783
Ø25 Brace Bar
70 .742
2 . Join Tee Connector to Eave
- Use Button Lock
1 . Join Corner Connector to Eave
- Use Button Lock
note:
centre collar faces in & up
3 . Join Legs to Corner & Tee Connectors
- Use Button Lock
note: corner leg has 90º collar
4 . Join Base Fitting to Legs
-
Use Button Lock
note: orientate
pins to outside
5 . Join Brace Bar to Leg & Eave
- Use Lynch Pin
1
3
4
5
4
2
3
5
5
5/13
9m Clipframe Marquee
5/13
9m CLIPFRAME HIP END
End Frame Assembly

www.baytex.co .nz simplicity - performance - style
7/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Mid Frame Portal Assembly
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
Assemble Mid Portal
10m CF Rafter
70 .510 .006
Apex Connector Mid
70 .707
10m CF Rafter
70 .510 .006
Ø65mm Leg - 2 .4m 180º
70 .783
Ø65 Shoulder Connector
70 .840
Ø65mm Base Foot
70 .741
Ø65mm Base Foot
70 .741
Ø65mm Leg - 2 .4m 180º
70 .783
Ø65 Shoulder Connector
70 .840
10m Apex Brace
70 .510 .016
Brace Wires
70 .510 .023
(
if required )
3 . Join Rafters to Apex
- Use Button Lock
note: Mid
Apex
1 . Join Shoulder Connector to Rafter
-
Use Button Lock
2 . Join Leg to Shoulder Connector
- Use Button Lock
note:
side leg has 180º collar
4 . Join Base Fitting to Leg
-
Use Button Lock
note: orientate pins to outside
6 . Attach 2 Roof Brace Cables to Apex Pin
if Portal
is adjacent to a Braced Bay
-Note: Only required on 10m x 35m and above
refer table page 15
1
2
3
4
6
Press this button
Engage lead button
Press this button
Engage lead button
Press this button
Engage lead button
5 . Join Apex Brace to Rafters
- Use Lynch Pin
5
6/13
9m Clipframe Marquee
6/13
9m CLIPFRAME HIP END
Mid Frame Assembly

Ø65mm Eave Purlin 5m
(3 way)
70 .760
Ø65mm Eave Purlin 5m
(3 way)
70 .760
www.baytex.co .nz simplicity - performance - style
8/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Portal Layout
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
End
Frame
Mid
Portal
End
Frame
Layout Bar
Layout Bar
5m 5m
15m
10m
5m
Mid
Portal
1 . Assemble Portals on ground
in position ready for rotating up
Base Fitting setout
triangle slides onto base
fitting pin
Base fitting lynch pin to secure
triangle inplace
Layout bar pin slides into
triangle fitting tube
2 . Attach Layout Bar & triangles to first & second portals .
secure with lynch pin
1
2
3
Keep Layout Bars in place
untill bay is complete
5m
Layout
Bar
3 . Rotate First End Up
4
5
4 . Join Eave Purlins to Corner Connector
- Use Button Locks
5 . Attach 25mm Brace Bars
- Use Lynch Pins
4
7/13
9m Clipframe Marquee
7/13
9m CLIPFRAME HIP END
Portal Layout

www.baytex.co .nz simplicity - performance - style 9/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Hip End Bay Installation
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
Ø65mm End Rafter
70 .510 .019
5 . Hook End Rafter onto Mid Portal Apex
note: curved hook
6 . Rotate End Rafter up to End Frame Tee Connector
- Use Clipset
5
7 . Join Lower & Upper Hip Rafters
-
Use Button Lock
8 . Hook Hip Rafter onto Mid Portal Apex
note: curved hook
Keep Layout Bars in place
untill bay is complete
9 . Rotate Hip Rafter up to End Frame Corner Connector
-
Use Clipset
5
Hip Rafter
70 .510 .012
Hip Rafter
70 .510 .012
End Rafter
70 .510 .019
Hip Brace
70 .510 .016
Hip Brace
70 .510 .016
10 . Attach Hip Braces
-
Use Linch Pins
6
7
8
9
2
3
4
1 . Rotate End Frame to Vertical
Support Eave near Second Portal
3 . Join Mid Portal to Eaves
- Use Button Lock
4 . Join Brace Bar to Second Portal
- Use Lynch Pin
1
2 . Rotate Mid Portal to Vertical
10
10
10
6
9
8/13
9m Clipframe Marquee
8/13
9m CLIPFRAME HIP END
Hip End Bay Installation

www.baytex.co .nz simplicity - performance - style
10/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Continued Frame Assembly
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
1 . Move Layout Bars to Next Bay
- keep in place until bay complete
2 . Attach Eave Purlins & Brace Bars
Keep Layout Bars in place
untill bay is complete
Layout Bar
Layout Bar
3 . Rotate Next Portal up
1
2
3
4
5
4 . Join Mid Portal to Eaves
-Use button Lock
5 . Attach Brace Bar
-Use
Lynch Pin
9/13
9m Clipframe Marquee
9/13
9m CLIPFRAME HIP END
Continued Frame Assembly

www.baytex.co .nz simplicity - performance - style
11/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Mid Bay & Brace Wire Installation
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
Ø65mm Ridge Purlin 5m
70 .788
1 . Hook Ridge Purlin onto Mid Portal Apex
note:
curved hook
2 . Rotate Ridge Purlin up to Second Mid Portal Apex
- Use Purlin Fork . keep square to purlin
- twist Purlin Fork to reduce sliding
1
3 . Hook Ridge Purlin into Second Mid Portal Apex
- Ensure Engaged
4 . Install Intermediate Purlins
- same process as Ridge Purlin
Keep Layout Bars in place
untill bay is complete
5 . Attach Roof Brace Wires to Shoulders
- Use Shackle
- Do not fully tension turnbuckle until roof fabric is in place .
2
3
1
Ø50mm Intermediate Purlin 5m
70 .792
4
5
2
5
Brace Wires NOT
required in all Mid Bays .
Max . 4 Bays unbraced .
Hip Bay acts as bracing .
10/13
9m Clipframe Marquee
10/13
9m CLIPFRAME HIP END
Mid Bay & Brace Wire Installation

www.baytex.co .nz simplicity - performance - style
12/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Continued Frame Assembly
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
1 . Move Layout Bars to Next Bay
- keep in place until bay complete
2 . Continue Assembling each Mid Bay required per first .
Consider braced bay placements .
4
1
Keep Layout Bars in place
untill bay is complete
Layout Bar
Layout Bar
3 . Last Bay is a Hip End Bay
- Assemble End Frame on Ground
- Attach Layout bars
- Attach Eave Purlins & Brace Bars
- Rotate End Frame Up & join to Eave Purlins & Brace Bars
- Attach End Rafter
- Attach Hip Rafters . (briefly disengage corner/eave if difficult) .
- Attach Hip Braces
3
Stake or Ballast Frame
before Fabric Installed
4 . Peg down Base Feet
-
x2 Marquee Pegs per Foot
- Use Mallet
11/13
9m Clipframe Marquee
11/13
9m CLIPFRAME HIP END
Continued Frame Assembly

www.baytex.co .nz simplicity - performance - style
13/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Roof Fabric Installation
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
2
4
1 . Throw Pull Over Ropes Across
2 . Attach Pull Over Ropes to Roof 'D'
-
hook facing fabric
3 . Fit Keder Feeder in Rafter end
-
optional part
-
secure with hook around leg
5 . Pull Panel Evenly
4 . Engage Keder in Rafter Extrusion
-
feed through Keder Feeder
1
5
3
6 . Tension Mid Panels
6a . Mk2 - Use Packlocks
6b . Mk3 Tension System
Stake or Ballast Frame
before Fabric Installed
Optional
Keder
Feeder
7 . Hip End Roof Fabric Installed the same as Mid .
Ease Fabric over frame if snagged .
7
4
12/13
9m Clipframe Marquee
12/13
9m CLIPFRAME HIP END
Roof Fabric Installation

www.baytex.co .nz simplicity - performance - style
14/15
Baytex Manufacturing Co Ltd
10m Hip End Clipframe Marquee
Wall Fabric Installation
12 Jun 2014
70 .110 .520 10m CF HE Erecting Manual .vwx
2 . Lace Walls together behind leg
3 . Insert Base Rail in Pocket
4 . Attach Base Rail to Base Foot
- Use Lynch Pin
1 . Hook Wall onto Wall cord of Roof
- Pockets to inside
2
1
4
3
Inside View Outside View
13/13
9m Clipframe Marquee
13/13
9m CLIPFRAME HIP END
Wall Fabric Installation