Baytex ALISPAN User manual

ALISPAN
Assembly Instructions - Hip End
New Zealand
52 Newton Street,
PO Box 4370, Mount Maunganui
New Zealand
tel [phone]
fax [phone] www.baytex.-
co.nz
Australia
tel [phone]
mob [phone]

Use the Spacer Bar to position the first two Base Plates.
Set out the width of the first Portal. Measure the Portal width from centre to centre.
Check the diagonals - they must be approximately
equal to each other.
Securely attach
the Brace Cables.
Connect the leg
to rafter.
Set up the string line.
12
34
56
78
910
INSTALL SET UP
ASSEMBLE PORTALS
Assemble each Portal frame - at least one mid and add
Hip Ends later. Attach to Base Plates. Secure both Portal Brace Stays to the adjacent Base Plates.

Lift the first Portal with everyone
starting at the middle. As the
Portal is raised the crew should
move outwards.
Hold the Portal securely in the
not quite vertical position.
Engage the Ridge Purlin
hook end first.
Raise the second Portal and rest on the Push Pole.
First portal brace cables.
IMPORTANT: All Brace Cables must be properly fitted
into a single bay as shown.
Lightly tighten all the Brace Cables.
RAISE PORTALS
FIT BRACE CABLES
12
13 14
15 16
17 18
19 20
Use the Purlin Fork to engage
the Ridge Purlin & Intermediate
purlins into the next portal.
11
Attach the Push Pole and check that the Retaining Clip
and Cord are secure.
Secure first portal brace stays before standing
second portal.
Fit eaves both
sides.
Continue to raise the remaining Portals by repeating the
process. A set of Brace Cables is only required on every fifth
bay. At this point all Base Plates must be firmly fixed down,
ballasted or staked with the required number of stakes.

Remove the Brace Stays only when all the cables
are securely fitted.
21 22
Attach first hip side rafter.
HIP END INSTALL
Use lifting fork to lift hip side rafter into place
Repeat second hip side rafter.
Attachhipend eave rail.
Insert leg to
hip side rafter.
Attach hip end eave rail.
Insert leg to eave,
and attach hip side rafter.
Attach hip end rafter.
Insert leg to
hip end rafter.
Attach all eave rails.
23 24
25 26
27 28
29 30

12mx25m Hip End Frameset
Wed, 5 Nov 2008
12:41:47 PM
72.112.506-07 12x20x3.0m-1pc ASHE
PrtList
Checked
Approved
Original Copy Red
Issued
Date
No. Date Amendment
Baytex Manufacturing
Company Ltd
52 Newton Street
P.O. Box 4370
Mt Maunganui
New Zealand
Phone: [phone]
Fax: [phone]
email: [email protected]
Scale
Job Title
Drawn By
Drawing N°
Date
Drawing Title
A3 Drg 3rd Angle Proj
Part N°
Revision No
D.E.Sutoyo
all dimensions in mm
Sheet Name
Baytex Alispan Pavilion
1:150
Baytex Alispan Pavilion
12 x 20m Hip End Structure
72.112.506
30.10.08
12m Series
3.0m Leg & 1pc Rafter
12m Series
Plan & Elevations
Copyright:
This drawing and all the information
it contains is the property of
Baytex Manufacturing Co Ltd.
12396 Outside Mid Rafters
12370 Outside Mid Base Plates
7775toCtrEndLegBase
12971toCtrHipLegBase
12000 Mid Base Plate Ctrs
4940 Ctrs 5000 Ctrs 4940 Ctrs
13000CtrtoCtr
5993 to Ctr Hip Base Plate 5993 to Ctr Hip Base Plate
12380 Outside Hip Rafters
12461 Outside Hip Base Plates
20056 Outside Hip Legs
20350 Outside Hip Base Plates
5000 Ctrs
Plan View
Scale 1:150
506/2
-
12m End Side Bay Components
Colour Code: Yellow
12m End Bay Components
Colour Code: Red
12m End Side Bay Components
Colour Code: Yellow
12m End Bay Components
Colour Code: Red
12m End Side Bay Components
Colour Code: Yellow
12m End Side Bay Components
Colour Code: Yellow
RH Corner
Detail
LH Corner
Detail
General Assembly Bay View
Scale 1:150
506/1
-1pc Rafter, 3.0m Leg
4973 Top of Ridge Purlin
3960 Under Brace Bar
2624 Bot of Tension Bar
12000 Mid Centres
12189 Mid Outside Legs
12396 Outside Mid Rafters
11814 Inside Mid Leg
Portal End View
Scale 1:150
506/3
-
4991 Top of Apex Fitting
3960 Under Brace Bar
2989 Top of Eave Bar
2624 Bot. of Tension Bar
Perspective View
Scale 1:150
506/4
-
Hip 6m End Eave Bar
Hip 5m Side Eave Bar
LH Punched on Hip
Rafter Insert Fitting
LH Hip Rafter
Scale 1:10
Enlarged View on LH Corner
506/4
506/2
Hip 6m End RHS
Roof Tension Bar
Hip 5m Side RHS
Roof Tension Bar
80mmI/Slugtobotrafter
105mmI/Slugtobotrafter
Hip 6m End Eave Bar
Hip 5m Side Eave Bar
RH Punched on Hip
Rafter Insert Fitting
RH Hip Rafter
Scale 1:10
Enlarged View on RH Corner
506/5
506/2
Hip 6m End RHS
Roof Tension Bar
Hip 5m Side RHS
Roof Tension Bar
80mmI/Slugtobotrafter
105mmI/Slugtobotrafter

Engage one end of the Roof Panel into both Keder
grooves. Use the Pull Ropes to slide the roof panels into
position - pull both ropes together making sure that both
crew pull evenly.
INSTALLING ROOF PANELS
31
Install the Roof Tension Bars and tension evenly.
32
34
Install each Wall by sliding the Slugs into the bottom
track of the Eave Bar.
33 INSTALLING WALLS
No. Date Amendment
Baytex Manufacturing
Company Ltd
52 Newton Street
P.O. Box 4370
Mt Maunganui
New Zealand
Phone: [phone]
Fax: [phone]
email: [email protected]
Scale
Job Title
Drawn By
Drawing N°
Date
Drawing Title
A3 Drg 3rd Angle Proj
Part N°
Revision No
D.E.Sutoyo
all dimensions in mm
Sheet Name
Baytex Alispan Pavilion
1:100
Baytex Alispan Pavilion
12 x 20m Hip End Structure
72.112.507
30.10.08
12m Series
3.0m Leg & 1pc Rafter
12m Series
Parts List
Copyright:
This drawing and all the information
it contains is the property of
Baytex Manufacturing Co Ltd.
Wed, 5 Nov 2008
12:41:47 PM
72.112.506-07 12x20x3.0m-1pc ASHE
PrtList
Checked
Approved
Original Copy Red
Issued
Date
4
5
9
19
16
11
20
12
13
14
27
26
10
24
8
6
2
3
D
B
C
A
15
27
22
4
21
9
23
18
7
25
17
1
Hardware
Part Name
Qty
Drawing Number
1
12m AliSpan Rafter Assy - 1pc
8
72.512.019
2
12m AliSpan Hip End Rafter Assy
4
72.512.019
3
12m AliSpan Hip Side Rafter Assy - 2pc
6
72.512.019
4
Alispan Purlin - Eave/Apex 5m Centre Slot
6
72.722
5
Alispan Purlin - Intermediate 5m
4
72.721
6
Alispan Purlin - Intermediate Hip End
4
72.512.121
7
Alispan Purlin - Intermediate Hip Side
4
72.512.120
8
Apex Hip Attachment
2
72.512.101
9
Apex Insert Assy (Std)
3
72.710
10
Base Fitting with Pin - Side
12
72.701
11
Base Rail 5m Centres
4
72.704
12
Base Rail - 12m Hip Side
4
72.512.118
13
Base Rail - 12m Hip End
4
72.512.119
14
Brace Cable Set (Roof) (4x per set)
1
72.512.008
15
Brace Cable Set (Wall) (4x per set) - 3.0m Leg
1
72.738
16
Eave Bar Assy - Hip End
4
72.512.115
17
Eave Bar Assy - Hip Side
4
72.512.114
18
Knee Brace
6
72.770
19
Leg Assembly - 3.0 Braced Hip Corner
2
72.512.109
20
Leg Assembly - 3.0 Braced Hip End
4
72.512.112
21
Leg Assembly - 3.0 Braced Side
6
72.735
22
Mid Portal Set Up Brace Bar 5m - 3.0m Leg
2
72.745
23
Tension Bar 5m Mid
4
72.715
24
Tension Bar - 12m Hip End
4
72.512.117
25
Tension Bar - 12m Hip Side
4
72.512.116
26
Tension Bracket - Hip Corner
4
72.729
27
Tension Bracket - Mid
8
72.717
Fabric
Part Name
Quantity
Drawing Number
A
12m Roof Mid
2
72.312.200
B
12m Pr Hip End Roof
1
72.312.330
C
5m Bay Wall - 3.0m Leg
8
72.301
D
6m Gable Wall - 3.0m Leg
4
72.312.1000
Pull the hip end roofs over with ropes.

Repeat for both sections of each Wall.
Slide the side of each Wall section into the outside Keder
Track of the Leg Extrusion.
35 36
Slide the Wall Bars in from the outside.
38
37
Lace walls together.
12mx25m Hip End complete.