Baytex 10m CLIPFRAME GABLE END User manual

10m CLIPFRAME GABLEEND
Assembly Instructions
New Zealand
52 Newton Street,
PO Box 4370, Mount Maunganui
New Zealand
tel [phone]
fax [phone]
www.baytex.co.nz
Australia
tel [phone]
mob [phone]

10m CLIPFRAME GABLEEND
Assembly Instructions
1/15
4971 CTRS 4971 CTRS
24362480
Top
of
Eave
4916
Top
of
Apex
14978 Outside Eaves
Scale 1:85
003/2
-
Side View
4971 CTRS
5004
to
Outside
Eave
5004
to
Outside
Eave
10007
Outside
Eaves
Scale 1:85
003/1
-
Plan View
9942
Leg
Ctrs
11115
14060
Leg
Ctrs
Gable
End
Portal
Gable
End
Portal
4971 CTRS
2480
Top
of
Eave
2436
4916
Top
of
Apex
10007 Outside Eaves
003/4
-
Gable End Portal
2444
4971 CTRS 9942 CTRS
2480
Top
of
Eave
2436
4916
Top
of
Apex
10007
Scale 1:85
003/3
-
Mid Portal
4087

10m CLIPFRAME GABLEEND
Parts List
2/15
Mid Bay Hardware List
(Bay Quantity =
1)
Ref .
Part Name
Qty
Number
Part
2
Apex Connector Mid - Channel Tube 26˚
1
70 .707
5
Ø65 Shoulder Connector 26˚
2
70 .840
6
Tensioner Set
2
a
- (x1) 16mm Reid Bar Nut
-
b
- (x1) Tensioner Hook
70 .841
c
- (x1) Tensioner Bracket Hook Rod
72 .716
7
10m Side Rafter - Channel Tube
2
70 .510 .006
8
Ø 65 Ridge Purlin 5m
1
70 .788
9
Ø 50 Intermediate Purlin 5m
2
70 .792
10
Ø 65 Eave Purlin 5m (2 Way)
2
70 .787
12
Base Rail - 4.97m
2
70 .785
13
Ø 25 Brace bar
4
70 .742
14
10m Apex Brace
1
70 .510 .016
16
Ø65 Leg - 2 .4m , 180˚
2
70 .783
18
Ø 65mm Base Foot
2
70 .741
19
Roof Brace Cable Set
0
70 .510 .023
Mid Bay Fabric List
A
10m x 5m Mid Roof
1
70 .310 .660
C
5m x 2 .4m Wall
2
60 .025
End Bays Hardware List
Ref .
Part Name
Qty
Number
Part
1
Apex Connector GE - Channel Tube 26˚
2
70 .707
2
Apex Connector Mid - Channel Tube 26˚
1
70 .707
3
Ø65 Corner Connector LH 26˚
2
70 .845
4
Ø65 Corner Connector RH 26˚
2
70 .846
5
Ø65 Shoulder Connector 26˚
2
70 .840
6
Tensioner Set
8
a
- (x1) 16mm Reid Bar Nut
-
b
- (x1) Tensioner Hook
70 .841
c
- (x1) Tensioner Bracket Hook Rod
72 .716
7
10m Side Rafter - Channel Tube
6
70 .510 .006
8
Ø 65 Ridge Purlin 5m
2
70 .788
9
Ø 50 Intermediate Purlin 5m
4
70 .792
10
Ø 65 Eave Purlin 5m (2 Way)
4
70 .787
11
10m Ø 50 Gable End Adjustable Eave
4
70 .510 .018
12
Base Rail - 4.97m
8
70 .785
13
Ø 25 Brace bar
12
70 .742
14
10m Apex Brace
1
70 .510 .016
15
Ø65 Leg - 2 .4m , 90˚
4
70 .782
16
Ø65 Leg - 2 .4m , 180˚
2
70 .783
17
10m Gable End Upright Set - 2 .4m Leg
2
a
- (x1) 10m Gable Upright Leg , and
70 .510 .018
b
- (x1) Ø65mm Adjustable Leg Base , and
70 .797
c
- (x1) Tractor Clip (AG272)
-
18
Ø 65mm Base Foot
8
70 .741
19
Roof Brace Cable Set
1
70 .510 .023
End Bays Fabric List
A
10m x 5m Mid Roof
2
70 .310 .660
B
10m Gable End Roof (4 Pieces)
1
70 .310 .630
C
5m x 2 .4m Wall
8
60 .025
7
5
3
18
2
1
12
10
12
11
4
13
15
16
17a
17b
9
14
3
4
11
17c
1
19
10
5
8
End Bays
7
5
18
2
10
13
16
9
14
19
10
5
8
12
Mid Bay
6a
6b
6c
17c
C
C
Mid Bay
C
C
B
B
A
C
B
B
C
A
C
C
C
C
End Bays
A

10m CLIPFRAME GABLEEND
Parts List
3/15
1. Apex Connector GE - Channel Tube 26˚
- To use with Channel Tube rafter
3. Ø65 Gable Connector LH 26˚
- To use with Channel Tube rafter and Ø65mm Leg
5. Ø65 Shoulder Connector 26˚
- To use with Channel Tube rafter and Ø65mm Leg
7. 10m Side Rafter - Channel Tube
2. Apex Connector Mid - Channel Tube 26˚
- To use with Channel Tube rafter
4. Ø65 Gable Connector RH 26˚
- To use with Channel Tube rafter and Ø65mm Leg
6. Tensioner Set
- Includes: (x1) 16mm Reid Bar Nut, (x1) Tensioner Hook
(x1) Tensioner Hook Adjuster
8. Ø 65 Ridge Purlin 5m
- 5m Bay
9. Ø 50 Intermediate Purlin 5m
- 5m Bay
10. Ø 65 Eave Purlin 5m (2 Way)
- - 5m Bay, 2 way Brace Collar

10m CLIPFRAME GABLEEND
Parts List
4/15
11. 10m Ø 50 Gable End Adjustable Eave
- Includes: (x1) Gable End Eave Bar, (x1) Adjustable
Eave Joint, (x1) M8 x 60 Hex Setscrew
(x1) M8 Nyloc Nut, (x1) Lynch Pin, (x1) Tractor Pin
(x1) Key Ring & Chain Set
13. Ø 25 Brace bar
- Includes: (x1) Brace Bar, (x2) Lynch Pin
(x2) Key Ring & Chain Set
15. Ø65 Leg - 2.4m, 90˚
- 90° Brace Collar
17. 10m Gable End Upright Set - 2.4m Leg
- Includes: (x1) Gable Upright Leg, (x1) Adjustable
Leg Base, (x1) Lynch Pin, (x1) Tractor Clip
(x1) Key Ring & Chain Set
- To use with Ø65mm Leg
12. Base Rail - 4.97m
14. 10m Apex Brace
- Includes: (x1) Apex Brace Bar, (x2) Lynch Pin
(x2) Key Ring & Chain Set
16. Ø65 Leg - 2.4m, 180˚
- 180° Brace Collar
18. Ø 65mm Base Foot
- Includes: (x1) Base Fitting, (x2) Lynch Pin, (x1) Key Ring &
Chain Set
- To use with Ø65mm Leg
19. Roof Brace Cable Set
- Includes: (x4) Ø5mm Cable, (x4) Turnbucle
(x4) Shackle

10m CLIPFRAME GABLEEND
Staking / Ballasting Options
5/15
1200 nominal
For Max . Capacity
Pegs Must be
Driven Vertically
A
x2 Pegs
(Ø25x800mm)
per Base Foot
B
Ballast 350kg
per
Base Foot
attach to Foot
and Shoulder
Connector
C
x2 Pegs
(Ø25x800mm)
per Base Foot
+ Guyed to
x2 Pegs
A B C
0km/h
10km/h
20km/h
30km/h
40km/h
50km/h
60km/h
70km/h
80km/h
90km/h
100km/h
Wind Speed
Recommended Staking Options . Based on average Soil Conditions .
Consider Location factors
eg: on Exposed Hilltop , limit speed to 50% of above .
In
poor soil use more stakes or longer stakes .
Over 50km/h - All Walling to be fitted and closed
Over
80km/h - All Fabric to be Removed from Frame
Frame
may be left standing
350kg Ballast
Minimum Staking for each Leg of typical 10m x 5m Bay
Typical Stake Capacity 250kg
in average soil conditions
1 stake
250kg
Ballast
500
350kg Ballast
0 .55m x 0 .55m x 0 .5m
Concrete Block .
Tied to base with ground plate
550
550
Nominal Stake
Capacity 250kg .
2 Stakes per base .
1 .5 x safety factor .
Nominal Stake
Capacity 250kg .
2 Stakes per base .
+ 2 Stakes per
outguy
1 .5 x safety factor .
Ballast Tie
(use
non slip pad
under ballast ties)
engineered engineered engineered estimated estimated
700kg
Ballast
estimated
Double up
for increased
wind speed

10m CLIPFRAME GABLEEND
Gable End Frame Portal Assembly
6/15
Assemble Gable Portal
10m CF Rafter
70 .510 .006
Apex Connector GE
70 .844
10m CF Rafter
70 .510 .006
10m CF Gable End Eave
70 .510 .018
10m CF Gable End Eave
70 .510 .018
Ø65mm Leg - 2 .4m 90º
70 .782
Ø65 Corner Connector LH
70 .845
10m Gable End Upright
70 .510 .018
Ø65 Adjustable Leg Base
70 .797
Ø65mm Base Foot
70 .741
Ø25 Brace bar
70 .742
Ø65mm Base Foot
70 .741
Ø65mm Base Foot
70 .741
Ø65mm Leg - 2 .4m 90º
70 .782
Ø65 Corner Connector RH
70 .846
Ø25 Brace Bar
70 .782
Brace Wires
70 .510 .023
3 . Join Rafters to Apex
- Use Button Lock
note: Gable
End Apex
1 . Join Shoulder Connector to Rafter
-
Use Button Lock
note: Left &
Right Shoulders for Gable Portal
2 . Join Leg to Shoulder Connector
- Use Button Lock
note:
corner leg has 90º collar
4 . Join Base Fitting to Leg
-
Use Button Lock
note: orientate
pins to outside
5 . Join Gable Upright to Apex
- Use Lynch Pin
6 . Join Gable Eave to Rafter Near Eave
- Use Tractor Pin
7 . Join Gable Eave to Upright
-
Use Lynch Pin
8 . Join Base Plate & Adjustable Leg to Upright
-
Use Button Lock & Tractor Pin
10 . Attach 2 Roof Brace Cables to Apex
9 . Join Brace Bar to Leg & Gable Eave
- Use Lynch Pin
1
2
3
4
5
6
7
8
9
10

10m CLIPFRAME GABLEEND
Mid Frame Portal Assembly
7/15
Assemble Mid Portal
10m CF Rafter
70 .510 .006
Apex Connector Mid
70 .707
10m CF Rafter
70 .510 .006
Ø65mm Leg - 2 .4m 180º
70 .783
Ø65 Shoulder Connector
70 .840
Ø65mm Base Foot
70 .741
Ø65mm Base Foot
70 .741
Ø65mm Leg - 2 .4m 180º
70 .783
Ø65 Shoulder Connector
70 .840
10m Apex Brace
70 .510 .016
3 . Join Rafters to Apex
- Use Button Lock
note: Mid
Apex
1 . Join Shoulder Connector to Rafter
-
Use Button Lock
2 . Join Leg to Shoulder Connector
- Use Button Lock
note:
side leg has 180º collar
4 . Join Base Fitting to Leg
-
Use Button Lock
note: orientate
pins to outside
6 . Attach 2 Roof Brace Cables to Apex Pin
if Portal
is adjacent to a Braced Bay
1
2
3
4
6
Press this button
Engage lead button
Press this button
Engage lead button
Press this button
Engage lead button
5 . Join Apex Brace to Rafters
-
Use Lynch Pin
5

Gable
End
Portal
Mid
Portal
Gable
End
Portal
Layout Bar
Layout Bar
5m 5m
10m
10m
1 . Assemble Portals on ground
in position ready for rotating up
Base Fitting setout
triangle slides onto base
fitting pin
Base fitting lynch pin to secure
triangle inplace
Layout bar pin slides into
triangle fitting tube
2 . Attach Layout Bar & triangles to first & second portals .
secure with lynch pin
3 . Gable Fabric can be Installed at this stage
-
refer page 13
1
2
4
Keep Layout Bars in place
untill bay is complete
5m
Layout
Bar
4 . Rotate First Portal Up
3
10m CLIPFRAME GABLEEND
Portal Layout
8/15

Ø25mm Brace Bar
70 .742
4
Ø65mm Eave Purlin 5m
(2way)
70 .787
Ø65mm Eave Purlin 5m
(2way)
70 .787
1
10m CLIPFRAME GABLEEND
Portal Set Up
9/15
1 . Join Eave Purlins to First Portal
- Use Button Locks
2 . Join 25mm Brace Bars to Eave Purlins
-
Use Lynch Pins
3 . Join 25mm Brace Bars to Leg
-
Use Lynch Pin
4
. Rotate First Portal to Vertical
Support
Eave near Second Portal
5 . Rotate Second Portal to Vertical
6 . Join Second Portal to Eaves
- Use Button Lock
7 . Join Brace Bar to Second Portal
- Use Lynch Pin
70 .110 .500
5
2
1
3
7
6
7

www.baytex.co .nz simplicity - performance - style
10/15
Baytex Manufacturing Co Ltd
10m Gable End Clipframe Marquee
Purlin & Brace Wire Installation
28 May 2014
70 .110 .500 10m CF GE Erecting Manual .vwx
Ø65mm Ridge Purlin 5m
70 .788
1 . Hook Ridge Purlin onto First Portal Apex
note: curved hook
2 . Rotate Ridge Purlin up to Second Portal Apex
- Use Purlin Fork . keep square to purlin
- twist Purlin Fork to reduce sliding
1
3 . Hook Ridge Purlin into Second Portal Apex
- Ensure Engaged
4 . Install Intermediate Purlins
- same process as Ridge Purlin
Keep Layout Bars in place
untill bay is complete
5 . Attach Roof Brace Wires to Shoulders
- Use Shackle
- Do not fully tension turnbuckle until roof fabric is in place .
2
3
1
Ø50mm Intermediate Purlin 5m
70 .792
4
5
2
5
Adjust Brace Wires to
square-up Frame
10m CLIPFRAME GABLEEND
Purlin & Brace Wire Installation
10/15

1
Layout Bar
Layout Bar
10m CLIPFRAME GABLEEND
Continued Frame Assembly
1 . Move Layout Bars to Next Bay
-
keep in place until bay complete
2 . Continue Assembling Each Bay in same process as first .
Consider braced bay placements .
- Assemble Portal on Ground
- Attach Layout bars
- Attach Eave Purlins & Brace Bars
- Rotate Portal Up & join to Eave Purlins & Brace bars
- Attach Ridge Purlin & Intermediate Purlins
- Fasten Brace wires if applicable
3 . Peg down Base Feet
-
x2 Marquee Pegs per Foot
- Use Mallet
2
Stake or Ballast Frame
before Fabric Installed
11/15

10m CLIPFRAME GABLEEND
Roof Fabric Installation
12/15
2
4
6a
1 . Throw Pull Over Ropes Across
2 . Attach Pull Over Ropes to Roof 'D'
-
hook facing fabric
3 . Fit Keder Feeder in Rafter end
-
optional part
-
secure with hook around leg
5 . Pull Panel Evenly
4 . Engage Keder in Rafter Extrusion
-
feed through Keder Feeder
1
5
3
6 . Tension Mid Panels
6a . Mk2 - Use Packlocks
6b . Mk3 Tension System
6b
Stake or Ballast Frame
before Fabric Installed
Optional
Keder
Feeder
4
2

3
10m CLIPFRAME GABLEEND
Gable Fabric Installation
13/15
2 . Engage Keder in Rafter Extrusion
3 . Pull Panel to Apex
4 . Lace Gable together
1 . Attach Pull Over Ropes to Gable 'D'
5 . Tension Gable Panels
5a
. Mk2 - Use Packlocks
5b . Mk3 Tension System
1
24

10m CLIPFRAME GABLEEND
Wall Fabric Installation
14/15
2 . Lace Walls together behind leg
3 . Insert Base Rail in Pocket
4 . Attach Base Rail to Base Foot
- Use Lynch Pin
1 . Hook Wall onto Wall cord of Roof
Pockets to inside
2
1
3
4

General Rules
- Gable end portal each e nd ( Red )
- Mid portals in between ( Black )
- Roof brace wires each end bay (over 20m)
- Maximum 4 bays unbraced in succession .
1 . Plan Site Layout , Marquee Length
and
bays to be braced
5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay
5m Bay 5m Bay
Gable
End
Gable
End
10m
10x10
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x15
10x20
10x25
10x30
10x35 10x40
10x45
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x50
5m Bay
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x55
5m Bay 5m Bay
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x60
5m Bay 5m Bay 5m Bay
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x65
5m Bay 5m Bay 5m Bay 5m Bay
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
Gable
End
Gable
End
10m
5m Bay 5m Bay
10x90
5m Bay 5m Bay 5m Bay 5m Bay 5m Bay 5m Bay 5m Bay 5m Bay 5m Bay 5m Bay
Gable End Portal
Mid Portal Unbraced Bay
Braced Bay
10m CLIPFRAME GABLEEND
Gable End Layout Examples
15/15