Bazell Microseparator User manual
Microseparator™ Systems
Transport, Installation and
Initial Startup
Manufactured by Bazell Technologies Corporation
5066 Commercial Circle
Concord, CA. 94520
Tel: (925) 603-0900 Fax: (925) 603-
0901
Email: info@bazell.com Web: www.bazell.com
Sold exclusively by SatisLoh
Confidential to Satisloh and purchasers of this equipment. © 2008 Bazell Technologies. All rights reserved.
Microseparator™ Coolant Systems Transport, Installation, & Initial Startup
M000005_A - V Twin Ultra Transport & Installation 5.2-EN TM 2/78
1Preface............................................................................................................. 8
2System Versions............................................................................................... 9
3Electrical Documentation................................................................................. 9
4Spare Parts and Service ................................................................................... 9
5Symbols ........................................................................................................... 9
6Operator Safety.............................................................................................. 10
7System Capacity Data .................................................................................... 11
7.1 Overview of System Component Combinations................................... 12
7.1.1 Surfacing Operations............................................................... 12
8Delivery.......................................................................................................... 12
8.1 General............................................................................................... 12
8.2 Dimensions of the Machines ............................................................... 13
9Transport....................................................................................................... 14
9.1 Overview ............................................................................................ 14
9.2General Instructions for Transport ..................................................... 14
9.3 Transport by Crane ............................................................................. 14
9.4 Transport with a Fork Lift or Lift Truck ............................................... 15
10 Transporting the Components........................................................................ 16
10.1 Microseparator™ CF65 G..................................................................... 16
10.2 Microseparator™ HC – CF105 G .......................................................... 17
10.2.1 Mounting the Centrifuge to the Stand ................................... 18
10.3 Pump Station/Pump Station Low Profile ............................................ 20
10.4 Overview ............................................................................................ 21
10.4.1 Floor Requirements............................................................... 21
10.4.2 Ambient Conditions ............................................................... 21
10.4.3 Electromagnetic Influence..................................................... 21
10.4.4 Utility Connections ................................................................ 21
Microseparator™ Coolant Systems Transport, Installation, & Initial Startup
M000005_A - V Twin Ultra Transport & Installation 5.2-EN TM 3/78
10.4.5 Piping Installation Diagrams................................................. 21
10.4.6 Space Requirements.............................................................. 22
10.5 Plumbing connections - Microseparator™........................................... 23
10.6 Electrical Connections to Centrifuge and Main Tank........................... 24
10.7 Compressed Air Connection................................................................ 25
10.7.1 Microseparator™ Standard System – CF65 ............................ 25
10.7.2 Microseparator™ HC System – CF105.................................... 26
11 System General Arrangement Drawings & Utility Requirements.................... 27
11.1 Microseparator™ Coolant System - Standard...................................... 27
11.2 Microseparator™ Coolant System - HC................................................ 28
11.3 Chip Separator with Tank, Short – 6SIGD001..................................... 29
11.3.1 Chip Separator with Tank Setup Options............................... 30
11.4 Chip Separator with Tank – Tall Drawing 6SATD001 .......................... 31
11.5 Pump Station Drawing 6SATU001....................................................... 32
11.6 Pump Station Drawing 6SATF001....................................................... 33
11.7 Chip Separator - Single Assembly Drawing 6SATT001 ........................ 34
11.8 Chip Separator Dual Assembly Drawing 6SATK001............................. 35
11.9 Chip Separator Triple Assembly Drawing 6SATV001........................... 36
12 Microseparator™ Initial Start Up................................................................... 37
13 Control Panel Operation................................................................................. 39
14 Coolant Makeup System Operation ................................................................ 39
15 Cleaning Frequency Calculation ..................................................................... 39
16 Coolant Makeup System................................................................................. 40
17 Flow Rate Information................................................................................... 42
17.1 Checking Flow Rate ............................................................................ 42
18 Pump Station/Pump Station Low Profile........................................................ 44
18.1 Principles of Operation ....................................................................... 44
Microseparator™ Coolant Systems Transport, Installation, & Initial Startup
M000005_A - V Twin Ultra Transport & Installation 5.2-EN TM 4/78
18.2 Limits of Operation............................................................................. 44
18.3 Technical Data.................................................................................... 45
Machine Components..................................................................................... 47
18.3.1 Work Space Requirements .................................................... 49
18.3.2 Floor Requirements............................................................... 49
18.3.3 Electromagnetic Influence..................................................... 49
18.3.4 Dimensions of the Machine.................................................... 50
18.4Connecting the Pump Station ............................................................. 52
18.4.1 Connection Safety Instructions ............................................. 52
18.4.2 Note about connection dimensions........................................ 52
18.5 Description of Connections................................................................. 53
18.6 Electrical Power.................................................................................. 54
18.6.1 Connection Point at the Machine........................................... 54
18.7 Compressed Air................................................................................... 54
18.7.1 Connection Point at the Machine........................................... 54
18.8 Coolant Supply to the Machine ........................................................... 54
18.8.1 Connection Point at the Machine........................................... 54
18.9 Clean Coolant Supply to Generator..................................................... 54
18.9.1 Connection Point at the Machine........................................... 55
18.10 Dirty Coolant Drain from Generator ................................................ 55
18.10.1 Connection Point at the Machine......................................... 55
18.11 Dirty Coolant Return to Coolant System.......................................... 55
18.12 Connection Procedure..................................................................... 55
18.12.1 Connecting the Compressed Air Supply............................... 55
18.12.2 Connecting the Overhead Coolant Pipelines........................ 55
18.12.3 Connecting the Coolant Supply Line.................................... 56
18.12.4 Connecting the Coolant Drain Line ...................................... 56
Microseparator™ Coolant Systems Transport, Installation, & Initial Startup
M000005_A - V Twin Ultra Transport & Installation 5.2-EN TM 5/78
18.13 Electrical Connection ...................................................................... 56
18.13.1 Connecting Electrical Power............................................... 57
18.13.2 Pump Station Operation...................................................... 57
19 Chip Separator with Transfer Tank – Tall (6SATD001)................................... 58
19.1 Principles of Operation ....................................................................... 58
19.2 Limits of Operation............................................................................. 58
19.3 Machine Components.......................................................................... 59
19.4 Installation Requirements.................................................................. 59
19.4.1 Work Space Requirements .................................................... 59
19.4.2 Floor Requirements............................................................... 59
19.4.3 Electromagnetic Influence..................................................... 60
19.5 Dimensions of the Machine................................................................. 60
19.6 Connecting the Chip Separator with Tank – Tall................................. 61
19.6.1 Connection Safety Instructions ............................................. 61
19.6.2 Description of Connections.................................................... 61
19.7 Electrical Power.................................................................................. 62
19.7.1 Connection Point at the Machine........................................... 62
19.8 Compressed Air................................................................................... 62
19.8.1 Connection Point at the Machine........................................... 62
19.9 Coolant Pipeline Connections.............................................................. 62
19.9.1 Dirty Coolant Drain from the Generator................................. 62
19.10 Retrieval of Deblocked Lenses ........................................................ 62
20 Chip Separator with Tank – Short 6SIGD001 ................................................. 63
20.1 Principles of Operation ....................................................................... 63
20.2 Limits of Operation............................................................................. 63
20.3 Machine Components.......................................................................... 64
20.4 Installation Requirements.................................................................. 64
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