BC Group International BC Biomedical ESU-2000A User manual

ELECTROSURGICAL UNIT
ANALYZER
ESU-2000A
USER MANUAL


i
WARNINGS, CAUTIONS, NOTICES............................................................................ ii
DESCRIPTION............................................................................................................. 1
OVERVIEW.................................................................................................................. 3
OPERATING INSTRUCTIONS .................................................................................... 4
MANUAL REVISIONS.................................................................................................... 6
LIMITED WARRANTY.................................................................................................... 6
SPECIFICATIONS ......................................................................................................... 7
NOTES........................................................................................................................... 9
BC BIOMEDICAL
ESU-2000A
TABLE OF CONTENTS
CALIBRATION INTERVAL
To ensure the accuracy of the ESU-2000A, BC
Group International, Inc. recommends that it be
calibrated at least once every 12 months.
Calibration must be done by qualified personnel.
Contact BC Group International, Inc. for
calibration.

ii
WARNING - USERS
The ESU-2000A is for use by skilled technical
personnel only.
WARNING - USE
The ESU-2000A is intended for testing only and
should never be used in diagnostics, treatment or
any other capacity where it could come in contact
with a patient.
WARNING - CONNECTIONS
All connections to patients must be removed
before connecting the DUT to the ESU-2000A. A
serious hazard may occur if the patient is
connected when testing with the ESU-2000A. Do
not connect any leads from the patient directly to
the ESU-2000A or DUT.
WARNING - MODIFICATIONS
The ESU-2000A is intended for use within the
published specifications. Any application beyond
these specifications or any unauthorized user
modifications may result in hazards or improper
operation.
WARNING - USE
Never touch exposed metal surfaces on test leads
or other current-carrying parts while the DUT is
activated.

iii
WARNING - LIQUIDS
Do not submerge or spill liquids on the ESU-
2000A. Do not operate the ESU-2000A if internal
components not intended for use with fluids may
have been exposed to fluid, as the internal leakage
may have caused corrosion and be a potential
hazard.
CAUTION - SERVICE
The ESU-2000A is intended to be serviced only by
authorized service personnel. Troubleshooting
and service procedures should only be performed
by qualified technical personnel. Never open the
ESU-2000A while connected to the DUT, as a
hazardous condition may exist.
CAUTION - ENVIRONMENT
Exposure to environmental conditions outside the
specifications can adversely affect the
performance of the ESU-2000A. Allow ESU-2000A
to acclimate to specified conditions for at least 30
minutes before attempting to operate it.
CAUTION - INSPECTION
The ESU-2000A should be inspected before each
use for wear and should be serviced if any parts
are in question.
CAUTION - VENTILATION
The ESU-2000A includes ventilation slots to help
prevent overheating during operation and should
not be blocked.
CAUTION - FUSE
Only replacethe ESU-2000Afuse with the specified
type and rating.

iv
CAUTION - CLEANING
Do not immerse. The ESU-2000A should be
cleaned by wiping gently with a damp, lint-free
cloth. A mild detergent can be used if desired.
NOTICE –PERFORMING TESTS
REFER TO DUT MANUFACTURER’S SERVICE MANUAL FOR
TEST PROCEDURES AND MEASUREMENT LIMITS.
NOTICE –ABBREVIATIONS
A
Ampere(s)
C
Celsius
°
Degree(s)
DUT
Device Under Test
FS
Full Scale
Hz
Hertz
kg
kilogram(s)
lbs
pounds
M
Mega- (106)
MHz
Megahertz
m
milli- (10-3)
mA
milliampere(s)
mm
millimeter(s)
Ω
ohm(s)
RF
Radio Frequency
RMS
Root Mean Square
s
second(s)
USA
United States of America
W
Watt(s)
NOTICE –SYMBOLS
Symbol Description
Caution
(Consult Manual for Further Information)

v
ESU-2000A User Manual Copyright © 2020
www.bcgroupintl.com Made in the USA
05/20 Rev 09
NOTICE –DISCLAIMER
BC GROUP INTERNATIONAL, INC. RESERVES THE RIGHT TO
MAKE CHANGES TO ITS PRODUCTS OR SPECIFICATIONS AT
ANY TIME, WITHOUT NOTICE, IN ORDER TO IMPROVE THE
DESIGN OR PERFORMANCE AND TO SUPPLY THE BEST
POSSIBLE PRODUCT. THEINFORMATION IN THIS MANUALHAS
BEEN CAREFULLY CHECKED AND IS BELIEVED TO BE
ACCURATE.HOWEVER, NO RESPONSIBILITY IS ASSUMED FOR
INACCURACIES.
NOTICE –CONTACT INFORMATION
BC BIOMEDICAL
BC GROUP INTERNATIONAL, INC.
3081 ELM POINT INDUSTRIAL DR.
SAINT CHARLES, MO 63301
USA
1-800-242-8428
1-314-638-3800
www.bcgroupintl.com
NOTICE –DISCLAIMER
BC GROUP INTERNATIONAL, INC. WILL NOT BERESPONSIBLE
FOR ANY INJURIES SUSTAINED DUE TO UNAUTHORIZED
EQUIPMENT MODIFICATIONS OR APPLICATIONOF EQUIPMENT
OUTSIDE OF THE PUBLISHED INTENDED USE AND
SPECIFICATIONS.

vi
This Page Intentionally Left Blank

1
The Model ESU-2000A is a precision Electro-Surgery Unit Analyzer (ESU). It tests the RF
power output of Electro-Surgery Units. The power reading is taken from a large 4-½ inch
analog display. It offers sixresistive loads forRF power testing from50 to500ohms,along
with a 200 ohm load forRF leakage current testing. The patientreturnelectroderesistance
simulation is adjustable in one ohm increments from 0 to 999 ohms.
The following are highlights of some of the main features:
•LARGE 4 ½ INCH ANALOG DISPLAY
•± 2% OF FULL SCALE CURRENT ACCURACY
•0-10 MHz BANDWIDTH
•RETURN CONTACT MONITOR TEST
•RF LEAKAGE TEST
•ISOLATED OSCILLOSCOPE OUTPUT
•PORTABLE
•EASY OPERATION
•NO BATTERIES OR POWER SUPPLY REQUIRED
•STANDARD ACCESSORY KIT INCLUDED
•HIGH IMPACT PLASTIC ENCLOSURE
BC BIOMEDICAL
ESU-2000A
ELECTROSURGICAL UNIT ANALYZER

2
STANDARD ACCESSORIES:
BC20 –00121 ACCESSORY KIT (INCLUDES TEST LEADS,
ALLIGATOR CLIPS, AND REPLACEMENT FUSE)
OPTIONAL ACCESSORIES:
BC20 –30108 SOFT CARRYING CASE

3
This section looks at the layout of the ESU-2000A and gives descriptions of the elements
that are present.
OVERVIEW
Patient Plate Return Electrode
Monitor Test Terminals
RF Leakage
Input Terminal
Oscilloscope
Output
Fast Blow
Fuse
4-½ INCH
ANALOG
DISPLAY
Potentiometer
Ohms
ESU Ground RF
Leakage Terminal
ESM-1 Switching Module
RF Leakage Testing
or
ESU Power Testing
Carrying
Handle

4
DUT RF Power Measurements
1. Consult the DUT manufacturer’s manual for load specifications.
2. Remove all connections between the DUT and the ESU-2000A Analyzer.
3. Install the Switching Module on the ESU-2000A front panel so that the words “ESU
Power Testing” are right-side-up. When installed correctly, the Active Electrode
connectors should be exposed, and the RF Leakage connectors should be
inaccessible.
4. Connect a single electrode REM cable from the ESU-2000A terminal labeled
“Patient Plate” to the DUT’s Patient Plate or Return Electrode.
5. Connect a yellow safety lead from the DUT’s RF Active Output to the desired load
terminal of the ESU-2000A. The Active Electrode input connectors are color coded,
and each corresponds to a color-coded range on the analog meter.
6. Set the DUT for proper output mode and power level, being careful that the power
setting does not exceed the full-scale Power range selected on the ESU-2000A.
7. Activate the DUT output. The Analyzer will indicate both mA RMS and Power (W)
on the appropriate color-coded wattage meter range.
8. Deactivate the DUT outputbeforedisconnectingfromESU-2000A,orbeforemoving
the Active Electrode test lead to a different input range connector.
DUT RF Leakage Current Measurements
1. Remove all connections between the DUT and the ESU-2000A Analyzer.
2. Install the Switching Module on the ESU-2000A front panel so that the words “RF
Leakage Testing” are right-side-up. When installed correctly, the Active Electrode
connectors should be inaccessible, and the RF Leakage connectors should be
exposed.
3. Connect ayellow safety lead from the ESU-2000A terminal labeled “RF Leakage” to
the DUT’s RF ActiveOutput.DONOTMEASUREACTIVEELECTRODELEAKAGE
ON NON-ISOLATED ESUs with the ESU-2000A. Damage may occur to the ESU-
2000A.
OPERATING INSTRUCTIONS
NOTICE –PERFORMING TESTS
REFER TO DUT MANUFACTURER’S SERVICE MANUAL FOR
TEST PROCEDURES AND MEASUREMENT LIMITS.

5
4. Connect a green safety test lead from the ESU-2000A terminal labeled “EARTH” to
the DUT’s Earth Ground; an alligator clip with safety jack may be necessary. If no
accessible Earth Ground point exists on the DUT, it is acceptable in most cases to
use Receptacle Earth.
5. Set the DUT for proper output mode and power level.
6. Activate the DUT output. The Analyzer will indicate the RF Leakage current from
the DUT Active Electrode on the color-colored RF Leakage scale.
7. Deactivate the DUT output.
8. Repeat Active Output RF Leakage Testing for all available Output Modes and
Output Electrodes as called for in the DUT Leakage Test Procedures.
9. Remove the yellow safety lead from the DUT’s RF Active Output and the ESU-
2000A.
10. Connect the single electrode REM cable to the DUT’s Patient Plate or Return
Electrode and the Leakage Input on the ESU-2000A.
11. Set the DUT for proper output mode and power level.
12. Activate the DUT output. The Analyzer will indicate the RF Leakage current from
the DUT Active Electrode on the color-colored RF Leakage scale.
13. Deactivate the DUT output.
14. Repeat Return Output RF Leakage Testing for all available Output Modes and
Output Electrodes as called for in the DUT Leakage Test Procedures.
DUT Patient Plate or Return Electrode Monitor Test
1. Remove all connections between the DUT and the ESU-2000A Analyzer.
2. Connect the dual electrode REM cable from the ESU-2000A terminals labeled
“PATIENT PLATE” to the DUT Patient Plate or Return Electrode.
3. Adjust ESU-2000A Patient Plate Resistance as necessary to verify DUT Patient
Plate or Return Electrode Monitor mode as specified by the DUT manufacturer.

6
Revision # Revisions Made
Rev 01 New Manual Format
Rev 02 Accessory Fuse Updated
Rev 03 Notices Updated
Rev 04 Specifications Updated
Rev 05 Format Updated, Misc. Edits
Rev 06 Format Updated
Rev 07 Specifications Updated
Rev 08 Accessory Kit Updated
Rev 09 Misc. Edits
MANUAL REVISIONS
LIMITED WARRANTY
WARRANTY: BC GROUPINTERNATIONAL,INC. WARRANTSITSNEWPRODUCTSTOBEFREE
FROM DEFECTS IN MATERIALS AND WORKMANSHIP UNDER THE SERVICE FOR WHICH THEY
ARE INTENDED. THIS WARRANTY IS EFFECTIVE FOR TWELVE MONTHS FROM THE DATE OF
SHIPMENT.
EXCLUSIONS: THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
BC GROUP INTERNATIONAL, INC. IS NOT LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
NO PERSON OTHER THAN AN OFFICER IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR
ASSUME ANY LIABILITY.
REMEDIES: THE PURCHASER'S SOLE AND EXCLUSIVE REMEDY SHALL BE: (1)THEREPAIROR
REPLACEMENT OF DEFECTIVE PARTS OR PRODUCTS, WITHOUT CHARGE. (2)ATTHEOPTION
OF BC GROUP INTERNATIONAL, INC., THE REFUND OF THE PURCHASE PRICE.

7
RF MEASUREMENT
RANGE
CURRENT
0 to 1000 mA RMS
POWER
0 to 500 W
ACCURACY
CURRENT
± 2% FS
POWER
± 5% FS
FREQUENCY
0 to 10 MHz
FUSE
500 mA Fast-Blow FWH-1/2
OSCILLOSCOPE OUTPUT
OUTPUT
Isolated
Uncalibrated
CONNECTION
BNC (50 Ω)
VARIABLE LOAD
VALUES
50 Ω
100 Ω
200 Ω
300 Ω
400 Ω
500 Ω
TYPE
Non-Inductive
ACCURACY
± 2% ± 1 Ω
POWER RATING
(MAX)
50 Ω
50 W
100 Ω
100 W
200 Ω
200 W
300 Ω
300 W
400 Ω
400 W
500 Ω
500 W
DUTY CYCLE
10 seconds on, 20 seconds off
LEAKAGE LOAD
VALUE
200 Ω
TYPE
Non-Inductive
ACCURACY
± 2% ± 1 Ω
POWER RATING
50 W
CONNECTIONS
4 mm Banana
SPECIFICATIONS

8
RETURN ELECTRODE MONITOR TEST LOAD
RANGE
0 to 999 Ω
RESOLUTION
1 Ω
ACCURACY
± 3% + 3 Ω
CONNECTIONS
4 mm Banana
PHYSICAL & ENVIRONMENTAL
DISPLAY
4-1/2” Analog Meter
Color-coded display (W and mA)
CONSTRUCTION
ENCLOSURE
ABS Plastic
FACE PLATE
Back-printed Lexan
SIZE
5.36 x 8.68 x 9.10 Inches
(136.1 x 220.5 x 231.1 mm)
WEIGHT
≤ 4 Lbs (1.82 kg)
OPERATING RANGE
15 to 30 °C (59 to 86 °F)
20 to 80% RH, Non-Condensing
STORAGE RANGE
-40 to 60 °C (-40 to 140 °F)

9
NOTES

10
NOTES

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