BE Whirl-A-Way 85.403.003 User manual

operation manual
Model #
85.403.003
85.403.005
85.403.007
85.403.009
85.403.010
85.403.011
WARNING
This product contains lead, a chemical known to the State of California to cause birth
defects or other reproductive harm. Wash your hands after handling this product.
WARNING
This product contains chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.

2
Using the Operator’s manual
The operating manual is an important part of your Whirl-A-Way and
should be read thoroughly before initial use, and referred to often to make
sure adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your pump. The information in this manual will offer you the
most effective tools for cleaning as well as the safest. By knowing how
best to operate this machine you will be better positioned to show others
who may also operate the unit.
This manual contains information for the complete range of BE Whirl-A-
Ways, and is placed in order starting from the safety requirements to the
operating functions of your pump. You can refer back to the manual at
any time to help troubleshoot any specific operating functions, so store it
with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Whirl-A-Way
introduction

3
product identification
Record Identification Numbers
Whirl-A-Way
If you need to contact an Authorized Dealer or Customer Service line
(1-866-850-6662) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the pump and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:

4
operating instructions
Set-Up
1. Fit the lower portion of the handle into the mounting brackets on the
cover and secure with the bolts or the pins & clips.
2. Next, tighten the “fixed” hose end into the gun mounted onto the upper
portion of the handle. Use teflon tape on the hose ends.
3. Once this is complete, join the two sections of the handle together and
secure with the bolt or the pin & clip. Tighten the swivel end of the
hose into the top of the rotary head.
4. Turn the cover over and check to ensure that the nozzle tips are
securely tightened and the spray pattern is in line with the rotary arm.
5. It is important to adjust and tighten the rotary head so the rotary arm
spray tips are a minimum of 1” distance from the surface being
cleaned.
Operation
The Surface Cleaning System you have purchased connects directly to
your high pressure hose and pressure washer by means of quick cou-
plers, operating to a maximum of 4000 PSI.
This Whirl-a-Way is designed to operate with both hot & cold water pres-
sure washers. We do not recommend the use of hot water as the nylon
brush skirt will soften and wear prematurely, voiding any warranty.
We recommend that you supply grease to the rotary head every 30 – 40
hours of use.
During operation, should you experience a buildup of small stones or
other foreign material within the cover, we recommend that you simply tip
the cleaner on its side at 45° which should expel any foreign materials.
This will give longer wear to your tips and swivel arm.
The tips that have been installed on your surface cleaning system per-
mit the use of your cleaner with a pressure washer producing up to 7
GPM at 4000 PSI. Higher GPM tips should be installed if your pres-
sure washer has a higher GPM/PSI rating. Periodically check the tips to
ensure they are not plugged by dirt particles.
It is very important when operating your Whirl-a-Way, that you maintain a
continuous motion. Should you leave the cleaner in a stationary position,
the surface being cleaned can be seriously damaged by the high pres-
sure. The distance of the nozzle tips from the surface can be adjusted by
loosening the bolt on the rotary head mounting collar and adjusting the
rotary head up or down. Be certain the allen head bolt is tightened again
to prevent the rotary head from moving during operation. Please ensure
that your rotary head is adjusted to maintain a minimum of 1” clearance

5
operating instructions
between the spray tips and the surface being cleaned.
While operating your surface cleaning system, please ensure that the ny-
lon brush skirt remains in contact with the surface being cleaned. Do not
operate on vertical or overhead surfaces. We strongly recommend that
safety eye goggles, gloves and work boots be worn when operating this
Whirl-a-Way. Keep hands and feet away from the high pressure, high
speed rotating arm that is protected by the plastic cover.
Should your surface cleaner not be used for long periods of time, it is
recommended that you remove the hose from the top of the rotary head
and a vegetable oil be used to lubricate the swivel head’s internal parts.
Manually turn the rotary arm to allow lubrication of all internal parts before
storing.
You will quickly find your surface cleaning system a welcome addition to
your pressure washing applications. It is designed to give you a safe
and rapid method for cleaning hard surfaces, and will save you time in
comparison to using a conventional gun and wand. The durability of this
surface cleaning system is enhanced by the way it is handled by the op-
erator. Please take care to ensure that the Whirl-A-Way is not continu-
ously being swung against buildings, curbs, etc., which can damage the
cover. Also, be aware that the high speed rotating arm must not come
in contact with rigid protruding objects which can quickly damage or
completely break off the steel arm. Finally, do not apply excessive weight
to the plastic cover.

6
parts diagram
5. 13.
4.
7.
2.
3.
10.
9.11.
12.
14.
8.
1.
6.
85.403.003
85.403.007
85.403.011

7
parts list
85.403.003
85.403.007
85.403.011
NO#
1
2
3
4
5
6
7
8
9
10
11
12
13
PART #
85.792.003
85.790.004
85.792.004
85.238.059
AC7501
85.300.105
85.792.008K
85.602.005
85.792.010
85.792.009
85.792.011
85.225.025
85.791.020
DESCRIPTION
Bracket, Mounting Head 16”
Rotary Head, 16”
Mounting Blocks
Hose, 62” x 3/8”
Easy Pull Gun
Plug, 3/8” MNPT
Handle
Hand Grip
Brush, 16”
Cover, Polypropylene 16”
Rotary Arm, 16”
Nozzle, 25 Deg. 025
Sleeve For DC5090 WAW Gun
NO#
1
2
3
4
5
6
7
8
9
10
11
12
13
NO#
14
PART #
85.792.003
85.790.004
85.792.004
85.238.059
AC7501
85.300.105
85.792.002K
85.602.005
85.792.006
85.792.005
85.792.007
85.225.025
85.791.020
PART #
85.793.016
DESCRIPTION
Bracket, Mounting Head 20”
Rotary Head, 20”
Mounting Blocks
Hose, 62” x 3/8”
Easy Pull Gun
Plug, 3/8” MNPT
Handle
Hand Grip
Brush, 20”
Cover, Polypropylene 20”
Rotary Arm, 20”
Nozzle, 25 Deg. 025
Sleeve For DC5090 WAW Gun
See 85.403.007 for parts 1-13.
DESCRIPTION
Castor Kit

8
85.403.005
parts diagram
5.
4.
7.
2.
3.
10.
11.
9.12.
13.
1.
6.
8.

9
parts list
85.403.005
NO#
1
2
3
4
5
6
7
8
9
10
11
12
13
PART #
85.791.001
85.790.006
85.419.116
85.238.057
85.202.115
85.300.105
85.419.040K
85.602.005
85.790.029
85.419.046
85.419.019
85.791.007
85.225.025
DESCRIPTION
Bracket, Mounting Head 18"
Rotary Head, 18"
Mounting Blocks
Hose, 62" x 3/8"
Spray Gun
Plug, 3/8" MNPT
Handle
Hand Grip
Castor Wheel
Castor Bracket
Cover, Polypropylene 18"
Rotary Arm, 18"
Nozzle, 25 Deg. 025

10
85.403.009
85.403.010
parts diagram
5.
4.
7.
2.
3.
11.
10.
9.12.
13.
1.
6.
8.

11
85.403.009/85.403.015
85.403.010/85.403.016
NO#
1
2
3
4
5
6
7
8
9
10
11
12
12
13
PART #
85.791.002
85.790.004
85.792.019
85.238.059
AC7501
85.300.105S
85.792.018K
85.602.005
85.792.013
85.790.029
85.792.012
85.792.017
85.791.010S
85.225.020
DESCRIPTION
Bracket, Mounting Head 20"
Rotary Head, 20"
Mounting Blocks
Hose, 62" x 3/8"
Spray Gun
Plug, 3/8" MNPT
Handle
Hand Grip
Brush Skirt, 20"
Castor Wheel
Cover, Stainless Steel 20"
Rotary Arm, 20” SS WAW, 2 Arm
Rotary Arm, 20” SS WAW, 3 Arm
Nozzle, 25 Deg. 020
NO#
1
2
3
4
5
6
7
8
9
10
11
12
12
13
PART #
85.791.002
85.790.004
85.792.019
85.238.059
AC7501
85.300.105S
85.792.018K
85.602.005
85.792.015
85.790.029
85.792.014
85.792.016
85.791.033
85.225.020
DESCRIPTION
Bracket, Mounting Head 24"
Rotary Head, 24"
Mounting Blocks
Hose, 62" x 3/8"
Spray Gun
Plug, 3/8" MNPT
Handle
Hand Grip
Brush Skirt, 24"
Castor Wheel
Cover, Stainless Steel 24"
Rotary Arm, 24” SS WAW, 2 Arm
Rotary Arm, 24” SS WAW, 3 Arm
Nozzle, 25 Deg. 020
parts list

12
Nozzle Requirement
Rotary Head Repair Parts
A repair kit for this Whirl-a-Way’s rotary head, is available.
If you encounter problems with the rotary head after the six month war-
ranty has expired, this repair kit (part #85.790.010) allows you to replace
the inner components very quickly.
The rotary head has a snap ring on the bottom holding all the bearings
inside. By removing the snap ring and washer, you can tap off the outer
shell with a hammer while the output shaft is held in a vice. The rotary
head repair kit can then be used to replace the worn items inside the
rotary head shell.
PUMP OUTPUT NOZZLE REQUIREMENT QTY
3 GPM 85.225.020 (2 GPM/25°) 2
4 GPM 85.225.025 (2.5 GPM/25°) 2
5 GPM 85.225.030 (3 GPM/25°) 2
6 GPM 85.225.035 (3.5 GPM/25°) 2
NO#
1
2
3
4
PART #
85.790.010
85.790.001
85.790.002
85.790.011
DESCRIPTION
Rotary Head Rebuild Kit
Inlet Valve
Inlet Valve Viton O-Ring
Outlet Shaft
rotary head repair

13
Warranty
The rotary head has a six-month warranty from the date of purchase.
Should you encounter problems with the rotary head within that time
period, simply return the defective part for replacement. If you encounter
problems after the six month period has lapsed, we sell a rotary head
repair kit. You can use this kit to replace the components inside the rotary
head very quickly.
There is no warranty on the nylon brush ring.
All other components of the surface cleaning system have a 30-day
replacement warranty against manufacturer’s defects only.
warranty

If you need assistance with the
assembly or operation of your
Generator please call
1-866-850-6662