Beckhoff KL3001 Operator's manual
Documentation
KL3001, KL3002
Single- and Dual-Channel Analog Input Terminals, -10V to +10V
4.2
2019-10-08
Version:
Date:
Table of contents
KL3001, KL3002 3Version: 4.2
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Safety instructions .............................................................................................................................6
1.3 Documentation issue status ..............................................................................................................7
1.4 Beckhoff Identification Code (BIC) ....................................................................................................7
2 Product Overview ....................................................................................................................................10
2.1 Introduction......................................................................................................................................10
2.2 Technical data .................................................................................................................................11
2.3 Basic function principles ..................................................................................................................11
3 Mounting and wiring................................................................................................................................13
3.1 Instructions for ESD protection........................................................................................................13
3.2 Installation on mounting rails ...........................................................................................................13
3.3 Installation instructions for enhanced mechanical load capacity .....................................................17
3.4 Connection ......................................................................................................................................17
3.4.1 Connection system .......................................................................................................... 17
3.4.2 Wiring............................................................................................................................... 20
3.4.3 Shielding .......................................................................................................................... 21
3.5 Connection and LED description .....................................................................................................22
3.6 ATEX - Special conditions (standard temperature range) ...............................................................23
3.7 ATEX - Special conditions (extended temperature range) ..............................................................24
3.8 ATEX Documentation ......................................................................................................................25
4 Configuration Software KS2000.............................................................................................................26
4.1 KS2000 - Introduction......................................................................................................................26
4.2 Sample program for KL register communication via EtherCAT on KL3314 exemplary...................27
5 Access from the user program ..............................................................................................................30
5.1 Terminal configuration .....................................................................................................................30
5.2 Mapping in the Bus Coupler ............................................................................................................31
5.2.1 KL3001 ............................................................................................................................ 31
5.2.2 KL3002 ............................................................................................................................ 32
5.3 Register overview ............................................................................................................................33
5.4 Register description.........................................................................................................................34
5.5 Control and status byte....................................................................................................................39
5.5.1 Process data exchange ................................................................................................... 39
5.5.2 Register communication .................................................................................................. 40
5.6 Examples of Register Communication ............................................................................................41
5.6.1 Example 1: reading the firmware version from Register 9............................................... 41
5.6.2 Example 2: Writing to an user register............................................................................. 42
6 Appendix ..................................................................................................................................................45
6.1 Support and Service ........................................................................................................................45
Table of contents
KL3001, KL30024 Version: 4.2
Foreword
KL3001, KL3002 5Version: 4.2
1 Foreword
1.1 Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®,
TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation
GmbH. Other designations used in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding
applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Foreword
KL3001, KL30026 Version: 4.2
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
Foreword
KL3001, KL3002 7Version: 4.2
1.3 Documentation issue status
Version Comment
4.2 • Update chapter “Instructions for ESD protection”
• Chapter “Beckhoff Identification Code (BIC)” added
4.1 • Example program added to chapter “KS2000 Configuration software“
• Design of the safety instructions adapted to IEC 82079-1
4.0 • Migration
• Update Technical data
• Structure update
• Chapters KS2000 configuration software and Access from the user program added
Firmware and hardware versions
Documentation,
Version
KL3001 KL3002
Firmware Hardware Firmware Hardware
4.1 3C 12 3C 11
4.0 3C 12 3C 11
The firmware and hardware versions (delivery state) can be found in the serial number printed on the side of
the terminal.
Syntax of the serial number
Structure of the serial number: WWYYFFHH
WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version
Example with ser. no.: 35 04 1B 01:
35 - week of production 35
4 - year of production 2004
1B - firmware version 1B
1 - hardware version 1
1.4 Beckhoff Identification Code (BIC)
The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify
the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is
based on the ANSI standard MH10.8.2-2016.
Foreword
KL3001, KL30028 Version: 4.2
Fig.1: BIC as data matrix code (DMC, code scheme ECC200)
The BIC will be introduced step by step across all product groups.
Depending on the product, it can be found in the following places:
• on the packaging unit
• directly on the product (if space suffices)
• on the packaging unit and the product
The BIC is machine-readable and contains information that can also be used by the customer for handling
and product management.
Each piece of information can be uniquely identified using the so-called data identifier
(ANSIMH10.8.2-2016). The data identifier is followed by a character string. Both together have a maximum
length according to the table below. If the information is shorter, spaces are added to it. The data under
positions 1 to 4 are always available.
The following information is contained:
Item
no.
Type of
information
Explanation Data
identifier
Number of digits
incl. data identifier
Example
1 Beckhoff order
number
Beckhoff order number 1P 8 1P072222
2 Beckhoff Traceability
Number (BTN)
Unique serial number,
see note below
S 12 SBTNk4p562d7
3 Article description Beckhoff article
description, e.g.
EL1008
1K 32 1KEL1809
4 Quantity Quantity in packaging
unit, e.g. 1, 10, etc.
Q 6 Q1
5 Batch number Optional: Year and week
of production
2P 14 2P401503180016
6 ID/serial number Optional: Present-day
serial number system,
e.g. with safety products
51S 12 51S678294104
7 Variant number Optional: Product variant
number on the basis of
standard products
30P 32 30PF971, 2*K183
...
Foreword
KL3001, KL3002 9Version: 4.2
Further types of information and data identifiers are used by Beckhoff and serve internal processes.
Structure of the BIC
Example of composite information from item 1 to 4 and 6. The data identifiers are marked in red for better
display:
BTN
An important component of the BIC is the Beckhoff Traceability Number (BTN, item no.2). The BTN is a
unique serial number consisting of eight characters that will replace all other serial number systems at
Beckhoff in the long term (e.g. batch designations on IO components, previous serial number range for
safety products, etc.). The BTN will also be introduced step by step, so it may happen that the BTN is not yet
coded in the BIC.
NOTE
This information has been carefully prepared. However, the procedure described is constantly being further
developed. We reserve the right to revise and change procedures and documentation at any time and with-
out prior notice. No claims for changes can be made from the information, illustrations and descriptions in
this information.
Product Overview
KL3001, KL300210 Version: 4.2
2 Product Overview
2.1 Introduction
Fig.2: KL3001, KL3002
The KL3001 and KL3002 analog input terminals process signals in the range between -10V and +10V. The
voltage is digitized to a resolution of 12bits, and is transmitted, electrically isolated, to the higher-level
automation device. The input channels of the Bus Terminals have differential inputs and possess a common,
internal ground potential. The LEDs indicate the data exchange with the Bus Coupler.
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