BECKWITH ELECTRIC M-6200A User guide

Application Guide
M-6200A B-2355 Series
Cooper Hardware Kit
Installation Instructions

WARNING
DANGEROUS VOLTAGES, capable of causing deat or serious
injury, are present on t e external terminals and inside t e equip-
ment. Use extreme caution and follow all safety rules w en an-
dling, testing or adjusting t e equipment. However, t ese internal
voltage levels are no greater t an t e voltages applied to t e exter-
nal terminals.
DANGER! HIGH VOLTAGE
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
PERSONNEL SAFETY PRECAUTIONS
The following general rules and other specific warnings throughout the manual must be followed during application,
test or repair of this equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended
use of the product. Qualified personnel should be the only ones who operate and maintain this equipment. Beckwith
Electric Co., Inc. assumes no liability for the customer’s failure to comply with these requirements.
–This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
Always Ground the Equipment
To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servicing
equipment in a test area, the Protective Earth Terminal must be attached to a separate ground securely
by use of a tool, since it is not grounded by external connectors.
Do NOT operate in an explosive environment
Do not operate this equipment in the presence of flammable or explosive gases or fumes.To do so would
risk a possible fire or explosion.
Keep away from live circuits
Operating personnel must not remove the cover or expose the printed circuit board while power is ap-
plied. In no case may components be replaced with power applied. In some instances, dangerous volt-
ages may exist even when power is disconnected.To avoid electrical shock, always disconnect power and
discharge circuits before working on the unit.
Exercise care during installation, operation, & maintenance procedures
The equipment described in this manual contains voltages high enough to cause serious injury or death.
Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that all per-
sonnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.
Do not modify equipment
Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith
Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow
replacement procedures carefully to assure that safety features are maintained.

PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar
with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a
component is found to be defective, always follow replacement procedures carefully to that assure safety
features are maintained. Always replace components with those of equal or better quality as shown in the
Parts List of the Instruction Book.
Avoid static charge
This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care
should be taken to avoid static charge on work surfaces and service personnel.
Use caution when measuring resistances
Any attempt to measure resistances between points on the printed circuit board, unless otherwise noted
in the Instruction Book, is likely to cause damage to the unit.

i
B-2355 Cooper – Table of Contents
TABLE OF CONTENTS
M‑6200A Application Guide
B‑2355 Series Cooper Hardware Kit
Installation Instructions
1.0 Introduction ..................................................................................................................................1
2.0 Mechanical/Physical Information ...............................................................................................1
Figure 1 M-6200A Outline Dimensions...................................................................................2
Figure 2 M-6200A Rear Layout ..............................................................................................3
3.0 External Connections..................................................................................................................4
Terminal Block Assignments ..........................................................................................................4
Typical Connections .......................................................................................................................4
Grounding .....................................................................................................................................4
Unit Isolation ..................................................................................................................................4
Torque Requirements.....................................................................................................................4
Control Power Backup Input Connection ......................................................................................4
Backup Power Requirements.........................................................................................................5
Figure 3 Typical Connections for Cooper CL-2, CL-2A,
CL-4A, CL-4B, CL-4C, CL-5 and CL-6 Regulator Controls .......................................................6
Terminal Block Assignments (TB1) ...............................................................................................7
Non-Sequential Operation .............................................................................................................7
Auto Tapchange Inhibit...................................................................................................................7
Auxiliary Input (Aux 2)....................................................................................................................7
Table 1 Multi-Step Voltage Reduction External Connections..................................................7
Auxiliary Input (Aux 1)....................................................................................................................7
Terminal Block Assignments (TB2) ...............................................................................................9
Figure 4 Typical Control Power Backup Connection for M-6200A
Utilizing M-2026 or M-2027 Supply .........................................................................................10
Figure 5 B-0920 Control Power Backup Input 3-Wire Harness ............................................10
4.0 Cooper CL-2, CL-2A, CL-4A, CL-4B, CL-4C, CL-5 and CL-6 Regulator Controls
Replacement...............................................................................................................................11
Application ...................................................................................................................................11
Typical Connections .....................................................................................................................11
External Connections...................................................................................................................11
Lightning Protection .....................................................................................................................11
Non-Sequential Operation/ Counter Input....................................................................................11
Multi-Step Voltage Reduction ......................................................................................................12
Removal of the Cooper Control....................................................................................................12
Figure 6 Cooper Control in Cabinet......................................................................................13
Installing the M-6200A in a Cooper Regulator .............................................................................13
B-2355-C1/B-2355-C2 Hardware Kit Configuration .....................................................................14
Table 2 B-2355-C1 and B-2355-C2 Hardware Kit.................................................................14
Figure 7 B-2355-C1/B-2355-C2, B-2355-C3/B-2355-C4 Hardware Kit Orientation .............15
Figure 8 M-6200A (B-1128) Cooper Wiring Harness (Fanning Strip) for CL-2 through
CL-5 Regulators......................................................................................................................16
Figure 9 M-6200A (B-1157) Cooper Wiring Harness (Gray Plug) for CL-6 Regulators........17

ii
M-6200A Application Guide
B-2355-C3/B-2355-C4 Hardware Kit Configuration .....................................................................18
Table 3 B-2355-C3 and B-2355-C4 Hardware Kit.................................................................18
Figure 10 B-2355-C3 (B-1255 and B-1259) Cooper Wiring Harness ...................................19
Figure 11 B-2355-C4 (B-1255 and B-1260) Cooper Wiring Harness ...................................20
5.0 TapTalk S-6200 Communications Software Installation .........................................................21
Starting TapTalk ...........................................................................................................................21
Figure 12 S-6200 TapTalk Program-Item Icon ......................................................................21
6.0 Activating Initial Local Communications.................................................................................21
Figure 13 USB Port Connection Dialog Screen....................................................................22
Figure 14 Failed to Connect Error Screen............................................................................22
Figure 15 Failed to perform Access Code Verification Error Screen ....................................23
Figure 16 Successfully Connected Read-Only Access Screen............................................23
Appendix A HMI
A.1 HMI Menu Flow........................................................................................................................ A–2
Figure A-1 Monitor Menu Flow .......................................................................................... A–2
Figure A-2 Setpoints Menu Flow ...................................................................................... A–3
Figure A-3 Configuration Menu Flow (1 of 2)..................................................................... A–4
Figure A-3 Configuration Menu Flow (2 of 2)..................................................................... A–5
Figure A-4 Communication Menu Flow ............................................................................. A–6
Figure A-5 Utilities Menu Flow........................................................................................... A–7
A.2 HMI Screen Review ................................................................................................................. A–8
Monitor/Metering....................................................................................................................... A–8
Monitor/Present Demand.......................................................................................................... A–9
Monitor/Demand History ........................................................................................................... A–9
Monitor/Energy Metering......................................................................................................... A–10
Monitor/Status......................................................................................................................... A–11
Monitor/Motor Current............................................................................................................. A–14
Monitor/Harmonics.................................................................................................................. A–14
Monitor/Tap Information .......................................................................................................... A–15
Setpoints/Profile Settings........................................................................................................ A–17
Setpoints/Common Settings ................................................................................................... A–17
Setpoints/Power Flow Forward ............................................................................................... A–18
Setpoints/Power Flow Reverse ............................................................................................... A–18
Setpoints/Voltage Reduction................................................................................................... A–19
Setpoints/Limits....................................................................................................................... A–20

iii
B-2355 Cooper – Table of Contents
Setpoints/VAr Bias .................................................................................................................. A–20
VAr Bias (Step) ....................................................................................................................... A–20
VAr Bias (Linear)..................................................................................................................... A–21
Configuration/Tapchanger Type .............................................................................................. A–22
Configuration/Tap Settings...................................................................................................... A–22
Configuration/Programmable Alarm........................................................................................ A–24
Configuration/System Clock.................................................................................................... A–24
Configuration/Mtr Current Profile ............................................................................................ A–24
Configuration/CBEMA Setup .................................................................................................. A–25
Configuration/Harmonics Setup.............................................................................................. A–25
Configuration/Data Logging .................................................................................................... A–26
Configuration/Run Through Neutral ........................................................................................ A–27
Configuration/Nameplate ........................................................................................................ A–27
Communication/Comm Settings ............................................................................................. A–30
Communication/Memory Card ................................................................................................ A–31
Communication/Ethernet ........................................................................................................ A–32
Communication/HMI ............................................................................................................... A–34
Communication/Bluetooth....................................................................................................... A–34
Communication/RS232 ........................................................................................................... A–35
Utilities/Calibration-Test .......................................................................................................... A–36
Utilities/About.......................................................................................................................... A–38

iv
M-6200A Application Guide
© 2010 Beckwith Electric Co. All Rights Reserved.
Printed in U.S.A. (07.30.01)
800-B-2355-AG-05 04/17

B‑2355 Cooper
–1–
1.0 Introduction
This Application Guide is intended for those personnel that are responsible for the installation
of the M-6200A Digital Regulator Control. It provides the mechanical orientation of inputs
and outputs as well as physical dimensions of the control. External connections to the
control are detailed to assist installation personnel with various applications of the control.
The M-6200A through the use of hinge brackets, a latch bracket where required and a unit
specific wiring harness allow the unit to directly replace Cooper CL-2, CL-2A, CL-4A, CL-4B,
CL-4C, CL-5 and CL-6 regulator controls.
Detailed instructions are provided for those specific applications where the M-6200A is
directly replacing Cooper controls.
Also provided are instructions for the installation of TapTalk S-6200 Communications
Software and establishing initial local communications with the target control.
2.0 Mechanical/Physical Information
The M-6200A Regulator Control physical dimensions are illustrated in Figure 1. General
Layout of the M-6200A components are illustrated in Figure 2.
Do not position the M-6200A in a way that will make it difficult to operate the power disconnect
device.
The following is a brief summary of specifications that may be required for installation.
Voltage Withstand: 140 V continuous
240 V for one second
480 V for one cycle
Voltage measurement linear to 140 V
Current Withstand: Load Current:
0.48 amps continuous
4.0 amps for one second
Output Raise and Lower circuits:
6 amps AC
Alarm Contacts: Programmable Alarm/Selftest (Deadman)
6.0 amps AC, 125 V
0.2 amps DC, 125 V

M-6200A Application Guide
–2–
15.00
[12.5]
Smart Flash SD Card
S O U R C E
V O LT A G E
INT
E X T
O F F
USB
RX
TX
9.18
[23.32]
0.65
[0.17]
1.10
[2.8]
1.0
[2.54]
9.77
[24.82]
1.0
[2.54]
3.22
[8.18]
0.88
[2.24]
OK
LOWER ALARM
EXTERNAL
POWER
METER
OUT
MANUAL
LOCAL
RAISE
REMOTE
LOCAL
SCADA
CUTOUT
DRAG HANDS
RESET
VOLTAGE
REDUCTION
REVERSE
POWER
COM
!
Made in U.S.A.
Digital Voltage Regulator Control
M-6200A
HTIWKCEB
CIRTCELE
.CNI.OC
EXIT
WAKE
VOLT
RED
ENT
UTIL
SETP
COMMMNTR
CNFG
MANUAL
AUTO
OFF
LOWER
RAISE
NEUTRAL
LIGHT
Figure 1 M-6200A Outline Dimensions

B‑2355 Cooper
–3–
TB1-8,10 90 -140 8 VA
TB1-5,6,9 240 6 A
TB2-6,7,8 120 6 A
TB1-1,2,4,7,11,16 12 0.100 A
TB2-11,12 10-16 5 W
TB2
RX
TX SH B A
1
TB1
1 16
2345678910 11 12 13 14 15
FIBER
OPTIC
RS485
TB2
TB1-14, 15
+12
-11
BECKWITH ELECTRIC CO., INC.
6190-118th Avenue North - Largo, Florida 33773-3724 U.S.A.
PHONE [phone] FAX [phone]
www.beckwithelectric.com
OFF
ON
FIBER
REPEAT
MODEL: M-6200A-XXXXXXXXX
FIRMWARE: _______________
SERIAL # XXXXXX
VOLTAGE
TEST
MOTOR
POWER
0.5A 250V 3AG
GE, SIEMENS, HOWARD
CONNECT
TB2-2 TO TB2-5
COOPER
CONNECT
TB2-1 TO TB2-2
50 Hz 60 Hz
0.48A CONTINUOUS
4.0A 1 SECOND
!
FIBER
REPEAT
SWITCH
3A 250V 3AG
6A 250V 3AG
Figure 2 M-6200A Rear Layout