Burkert 2030 User manual

Quickstart
English Deutsch Français
Type 2030, 2031, 2032, 2033, 2037
Piston operated diaphragm valve,
Actuator sizes 175 and 225 mm, Diameter DN65 - DN100
Kolbengesteuerte Membranventile,
Antriebsgrößen 175 und 225 mm, Nennweiten DN65 - DN100
Vannes à membrane commandée par piston,
Tailles d’actionneur 175 et 225 mm, Diamètre nominal DN65 - DN100

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2013 - 2020
Operating Instructions 2008/03_EU-ML_00810101 / Original DE

3
Quickstart
1 QUICKSTART ..................................................................................................3
2 SYMBOLS .........................................................................................................3
3 INTENDED USE .............................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................4
5 CONTACT ADDRESSES ...........................................................................6
6 TECHNICAL DATA ........................................................................................6
7 INSTALLATION ........................................................................................................10
8 TRANSPORTATION, STORAGE, DISPOSAL ................................15
2 SYMBOLS
Warning to prevent death or serious injuries:
DANGER!
Warns of an immediate danger!
WARNING!
Warns of a potentially dangerous situation!
Warning to prevent moderate or minor injuries:
CAUTION!
Warns of a possible danger!
NOTE!
Warns of material damage!
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶Designates instructions for risk prevention.
→Designates a procedure which you must carry out.
1 QUICKSTART
The quickstart comprises important information.
▶Carefully read the quickstart and observe any safety information.
▶The quickstart must be available to every user.
▶The liability and warranty for types 2030, 2031, 2032, 2033 and
2037 do not apply if the quickstart instructions are not observed.
The quickstart illustrates the installation and commissioning of the
equipment with examples. A detailed description of the device can be
found in the operating instructions for types 2030, 2031, 2032, 2033
and 2037 on the internet at: www.burkert.com
If you have any queries, please contact your Bürkert sales
office.
english
Type 2030, 2031, 2032,
2033, 2037

4
Intended Use
3 INTENDED USE
Non-authorized use of the devices may be dangerous to
people, nearby equipment and the environment.
▶The diaphragm valves of Types 2030, 2031, 2032, 2033 and
2037 are designed for the control of contaminated, ultra-pure or
sterile media, as well as for abrasive or aggressive media (also
with higher viscosity).
▶The device is designed for the controlled flow of liquid and gas-
eous media.
▶The devices may be used only for media which do not attack
the body and seal materials (see type label). Information on the
resistance of materials to the media is available on the Internet at:
www.burkert.com → resistApp.
▶In potentially explosive atmospheres, only use devices that are
approved for this purpose. These devices are identified by a sepa-
rate Ex type label. Before use, note the information on the separate
Ex type label and the Ex additional instructions or the separate Ex
operating instructions.
▶During use observe the authorized data, the operating condi-
tions and conditions of use specified in the contract documents,
operating instructions and on the type label.
▶Protect device from damaging environmental influences (e.g.
radiation, humidity, steam, etc.). If anything is unclear, consult the
relevant sales office.
▶The device may be used only in conjunction with third-party
devices and components recommended and authorized by
Bürkert.
▶Correct transportation, correct storage and installation and care-
ful use and maintenance are essential for reliable and faultless
operation.
▶Use the device only as intended.
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not consider any contingencies or inci-
dents which occur during installation, operation and maintenance.
The operator is responsible for observing the location-specific safety
regulations, also with reference to the personnel.
Risk of injury from high pressure and discharge of medium.
▶Before working on the device or system, switch off the pressure.
Vent or drain lines.
Danger of bursting from overpressure.
▶Observe the specifications on the type label for maximal control
and medium pressure.
▶Observe permitted medium temperature.
Risk of injury from electric shock (when electrical component
installed).
▶Before reaching into the device or the equipment, switch off the
power supply and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of injury from moving parts in the device!
▶Do not reach into openings.
english
Type 2030, 2031, 2032,
2033, 2037

5
Intended Use
Leaking medium when the diaphragm is worn.
▶Regularly check relief bore for leaking medium.
▶If medium is leaking out of the relief bore, change the diaphragm.
▶If the media is hazardous, protect the area surrounding the discharge
point against dangers.
Danger due to loud noises.
▶Depending on the operating conditions, the device may generate loud
noises. More detailed information on the likelihood of loud noises is
available from the relevant sales office.
▶Wear hearing protection when in the vicinity of the device.
Danger of burns and risk of fire.
Quickly switching actuators or hot medium may cause the surface
of the device to become hot.
▶Only touch the device while wearing protective gloves.
▶Keep the device away from highly flammable substances and
media.
General hazardous situations.
To prevent injury, ensure:
▶That the system cannot be activated unintentionally.
▶Only trained technicians may perform installation and mainte-
nance work.
▶Perform installation work and maintenance work using suitable
tools only.
▶Do not transport, install or remove heavy devices without the aid of a
second person and using suitable auxiliary equipment.
▶After an interruption, ensure that the process is restarted in a
controlled manner. Observe sequence.
1. Apply supply voltage.
2. Charge the device with medium.
▶The device may be operated only when in perfect condition and
in consideration of the operating instructions.
▶Observe the safety regulations specific to the plant for application
planning and operation of the device.
▶The plant operator is responsible for the safe operation and han-
dling of the plant.
▶Observe the general rules of technology.
▶The exhaust air may be contaminated with lubricants in the actuator.
To prevent damage to property of the device, ensure:
▶Supply the media connections only with those media which are
specified as flow media in the chapter entitled „6 Technical Data“.
▶Do not make any changes on the device and do not subject it to
mechanical stress.
english
Type 2030, 2031, 2032,
2033, 2037

6
Contact addresses
5 CONTACT ADDRESSES
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Germany
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
Email: [email protected]
International
Contact addresses can be found on the internet at: www.burkert.com
6 TECHNICAL DATA
6.1 Conformity
The types 2030, 2031, 2032, 2033 and 2037 are compliant with the
EC Directives according to the EC Declaration of Conformity.
6.2 Standards
The applied standards which are used to demonstrate compliance with
the EC Directives are listed in the EC type test certificate and/or the
EC Declaration of Conformity.
6.3 General technical data
Control medium: neutral gases, air
Flow media: Type 2030 contaminated, aggressive media;
Type 2031, 2032 and 2037 contaminated,
aggressive, ultrapure, sterile media and media
with higher viscosity
Installation position: any position, preferably with the actuator face
up;
tank bottom valve type 2033: actuator facing
downwards
Materials and connections see data sheet
english
Type 2030, 2031, 2032,
2033, 2037

7
Technical Data
6.4 Control functions (CF)
A
A
P
Closed by spring force in rest position
B
B
P
Opened by spring force in rest position
I
P
A
Actuating function via reciprocal pressurization
6.5 Type label
Type
Control function
Orifice (diaphragm size)
Body material
Identification number of the device
2030 A 65,0 EPDM PV
Made in Germany
00147838
W36LP
Pilot 4,5-6bar
FLNSCH Pmed 10bar
S/N 1060
Seal material
Port connection,
max. medium
pressure
Serial number
Pilot pressure
6.6 Labeling of forged steel valve body
Batch number
Company logo
Material
Nominal pressure
Production number
/ Serial number
Self-drain angle
Customer-specific
text (optional)
Orifice connection
and pipe dimensions XXXXXXXXXX
XX F
1.4435/316L(VS)
PN16/CWP150
XXXXXXXX/XXX
XXXXXX
XXXX
6.7 Labeling of the tube valve body (VP)
1.4435
316L(VP)
XXXXXXXX
XXXXXXXXXX
PN16 / CWP150
XXXXXXXX / XXX
XXXX / XXXXXX
Material HeatCompany logo
Nominal pressure
Orifice connection
and pipe dimensions
Self-drain angle /
Customer-specific text
(optional)
Production number /
Serial number
english
Type 2030, 2031, 2032,
2033, 2037

8
Technical Data
6.8 Operating conditions
WARNING!
Danger of bursting from overpressure!
If the device explodes, there is a risk of serious injuries, chemical
burns, scalding!
▶Do not exceed the maximum control and medium pressure.
Observe specifications on the type label!
▶Observe permitted ambient and media temperature.
Ambient temperature for actuators:
Material Actuator size ø Temperature
PA 175 mm / 225 mm -10 ... +50 °C
Medium temperature for body:
Body material Temperature
Stainless steel -10 ... +150 °C
PVC (see PT graph) -10 ... +60 °C
PVDF (see PT graph) -10 ... +120 °C
PP (see PT graph) -10 ... +80 °C
Medium temperature for diaphragms:
The indicated medium temperatures apply only to media
which do not corrode or swell the diaphragm materials.
The behavior of the medium with respect to the diaphragm
may be changed by the medium temperature.
The function properties, in particular the service life of the dia-
phragm, may deteriorate if the medium temperature increases.
Do not use the diaphragms as steam shut-off element.
Material Temperature Remarks
EPDM (AB) -10...+130 °C Steam sterilisation
up to +140 °C / 60 min
EPDM (AD) -10...+143 °C Steam sterilisation
up to +150 °C / 60 min
FKM (FF) 0...+130 °C No steam / dry heat
up to +150 °C / 60 min
PTFE (EA) -10...+130 °C Steam sterilisation
up to +140 °C / 60 min
Advanced
PTFE (EU)
-5...+143 °C Steam sterilisation
up to +150 °C / 60 min
Gylon (ER) -5...+130 °C Steam sterilisation
up to +140 °C / 60 min
Tab. 1: Medium temperature for diaphragms
english
Type 2030, 2031, 2032,
2033, 2037

9
Technical Data
Maximum permitted medium pressure:
Permitted medium pressure depending on the medium temperature
with plastic valve body:
DN 65 - 100
10
8
6
4
2
20 40 60 80 100 120 140
PVC
PVDF
PP
Medium pressure [bar]
Medium temperature [°C]
Fig. 1: Graph of medium pressure / medium temperature
Permitted pilot pressure*:
Orifice DN
(Diaph-
ragm size)
Actuator size
ø [mm]
Min. pilot
pressure [bar]
Max. pilot
pressure [bar]
65, 80 175 2 6
80, 100 225 2 6
* Observe the permitted pressure range according to the
type label!
Pilot pressure for control function A:
Orifice DN
(Diaph-
ragm size)
Actuator size
ø [mm]
Pilot pressure [bar]
at medium pressure
0 bar maximum
65 175 64.5
80 175 65.0
80, 100 225 65.0
Tab. 2: Pilot pressure CFA
The required minimum pilot pressure pmin for control function B and I
depends on the medium pressure.
For the pressure graphs see operating instructions on the
Internet at: www.burkert.com
english
Type 2030, 2031, 2032,
2033, 2037

10
Installation
7 INSTALLATION
DANGER!
Risk of injury from high pressure in the equipment.
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of injury due to electrical shock.
▶Before reaching into the device or the equipment, switch off the
power supply and secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
WARNING!
Risk of injury from improper installation.
▶Installation may be carried out by authorized technicians only and
with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart.
▶Secure system from unintentional activation.
▶Following assembly, ensure a controlled restart.
CAUTION!
Risk of injury due to heavy devices!
▶During transport or during assembly, a heavy device may fall and
cause injury.
▶Do not transport, install or remove heavy devices without the aid of
a second person and using suitable auxiliary equipment.
▶Use appropriate tools.
7.1 Installation position 2/2-way valve
• The piston-controlled diaphragm valve can be installed in any installation
position, preferably with the actuator face up.
Installation for leakage detection
One of the bores in the diaphragm socket, for monitoring
leakage must be at the lowest point.
To ensure self-draining
It is the responsibility of the installer and operator to ensure
self-draining.
Self-draining must be considered during the installation:
• Inclination angle of the pipeline:
The inclination angle is the responsibility of the installer and
operator and should correspond to the inclination angle of the
pipeline.
For the pipeline, we recommend the inclination angle according to
the valid ASME BPE.
• Self-drainage-angle for valve body:
The self-drainage-angle (α) depends on the valve body size (diaphragm
size) and the inner diameter of the port connection (DN).
The self-drainage angle is specified as a value on forged steel valve
bodies (VS) and tube valve bodies (VP).
The marking on the port connection of valve bodies serves as an
orientation aid. The marking must point upwards.
The actual self-drainage-angle must be set with a suitable meas-
uring tool.
english
Type 2030, 2031, 2032,
2033, 2037