Beijer Electronics GT-5422 User manual

User Manual
GT-5422 PWM Output Module
2 ch, 24 VDC, 2 A, source, cage clamp, 18 pt removable terminal
Doc ID: 131321
2024-01

Copyright © 2023 Beijer Electronics AB. All rights reserved.
The information in this document is subject to change without notice and is provided as
available at the time of printing. Beijer Electronics AB reserves the right to change any
information without updating this publication. Beijer Electronics AB assumes no responsibility
for any errors that may appear in this document. All examples in this document are only
intended to improve understanding of the functionality and handling of the equipment. Beijer
Electronics AB cannot assume any liability if these examples are used in real applications.
In view of the wide range of applications for this software, users must acquire sufficient
knowledge themselves in order to ensure that it is correctly used in their specific application.
Persons responsible for the application and the equipment must themselves ensure that each
application is in compliance with all relevant requirements, standards, and legislation in respect
to configuration and safety. Beijer Electronics AB will accept no liability for any damage
incurred during the installation or use of equipment mentioned in this document. Beijer
Electronics AB prohibits all modification, changes, or conversion of the equipment.
Head Office
Beijer Electronics AB
Box 426
201 24 Malmö, Sweden
www.beijerelectronics.com / [phone]

Table of Contents
1. About This Manual ......................................................................................... 5
1.1. Symbols Used in This Manual ................................................................... 5
2. Safety ....................................................................................................... 6
2.1. Product Certifications ........................................................................... 6
2.2. General Safety Requirements .................................................................. 6
3. About the G-series System ............................................................................... 7
3.1. I/O Process Data Mapping ....................................................................... 8
4. Specifications .............................................................................................. 9
4.1. Environmental Specifications ................................................................... 9
4.2. General Specifications ........................................................................... 9
4.3. Output Specifications ........................................................................... 10
5. Wiring Diagram ........................................................................................... 11
6. LED Indicator .............................................................................................. 13
7. Mapping Data Into the Image Value ................................................................... 14
8. Parameter Data ........................................................................................... 15
9. Hardware Setup .......................................................................................... 16
9.1. Space Requirements ............................................................................ 16
9.2. Mounting and Dismounting from DIN Rail .................................................... 17
9.3. Mounting and Dismounting an IO Module .................................................... 18
9.4. Dismounting a Removable Terminal Block ................................................... 19
9.5. Wiring ............................................................................................. 19
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1. About This Manual
This manual contains information on the software and hardware features of the Beijer Electronics
GT-5422 PWM Output Module. It provides in-depth specifications, guidance on installation, setup, and
usage of the product.
1.1. Symbols Used in This Manual
This publication includes Warning, Caution, Note and Important icons where appropriate, to point out
safety-related, or other important information. The corresponding symbols should be interpreted as
follows:
WARNING
The Warning icon indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury, and major damage to the product.
CAUTION
The Caution icon indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury, and moderate damage to the product.
NOTE
The Note icon alerts the reader to relevant facts and conditions.
IMPORTANT
The Important icon highlights important information.
About This Manual
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2. Safety
Before using this product, please read this manual and other relevant manuals carefully. Pay full
attention to safety instructions!
In no event will Beijer Electronics be responsible or liable for damages resulting from the use of this
product.
The images, examples and diagrams in this manual are included for illustrative purposes. Because of
the many variables and requirements associated with any particular installation, Beijer Electronics
cannot take responsibility or liability for actual use based on the examples and diagrams.
2.1. Product Certifications
The product has the following product certifications.
2.2. General Safety Requirements
WARNING
• Do not assemble the products and wires with power connected to the system.
Doing so cause an "arc flash", which can result in unexpected dangerous events
(burns, fire, flying objects, blast pressure, sound blast, heat).
• Do not touch terminal blocks or IO modules when the system is running. Doing so
may cause electric shock, short circuit or malfunction of the device.
• Never let external metallic objects touch the product when the system is running.
Doing so may cause electric shock, short circuit or malfunction of the device.
• Do not place the product near inflammable material. Doing so may cause a fire.
• All wiring work should be performed by an electrical engineer.
• When handling the modules, ensure that all persons, the workplace and the
packing are well grounded. Avoid touching conductive components, the modules
contain electronic components that may be destroyed by electrostatic discharge.
CAUTION
• Never use the product in environments with temperature over 60℃. Avoid placing
the product in direct sunlight.
• Never use the product in environments with over 90% humidity.
• Always use the product in environments with pollution degree 1 or 2.
• Use standard cables for wiring.
Safety
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3. About the G-series System
System overview
•Network Adapter Module - The network adapter module forms the link between the field bus and
the field devices with the expansion modules. The connection to different field bus systems can be
established by each of the corresponding network adapter module, e.g., for MODBUS TCP, Ethernet
IP, EtherCAT, PROFINET, CC-Link IE Field, PROFIBUS, CANopen, DeviceNet, CC-Link, MODBUS/Serial
etc.
•Expansion Module - Expansion module types: Digital I/O, Analog I/O, and Special modules.
•Messaging - The system uses two types of messaging: Service messaging and I/O messaging.
About the G-series System
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3.1. I/O Process Data Mapping
An expansion module has three types of data: I/O data, configuration parameter and memory
register. The data exchange between the network adapter and the expansion modules is made via I/O
process image data by internal protocol.
Data flow between network adapter (63 slots) and expansion modules
The input and output image data depend on the slot position and the data type of the expansion
slot. The ordering of input and output process image data is based on the expansion slot position.
Calculations for this arrangement are included in the manuals for Network adapter and Programmable
I/O modules.
Valid parameter data is based on the modules in use. For example, analog modules have settings
of either 0-20 mA or 4-20 mA, and temperature modules have PT100, PT200, PT500 etc. The
documentation for each module provides a description of the parameter data.
About the G-series System
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4. Specifications
4.1. Environmental Specifications
Operating temperature -20 ℃ - 60 ℃
UL temperature -20 ℃ - 60 ℃
Storage temperature -40 ℃ - 85 ℃
Relative humidity 5 % - 90 % non-condensing
Mounting DIN rail
Shock operating IEC 60068-2-27 (15G)
Vibration resistance IEC 60068-2-6 (4 g)
Industrial emissions EN 61000-6-4/A11 : 2011
Industrial immunity EN 61000-6-2 : 2019
Installation position Vertical and horizontal
Product certifications CE, FCC, UL, cUL
4.2. General Specifications
Power dissipation Max. 75 mA @ 5 VDC
Isolation I/O to Logic: Photocoupler isolation
Field power: Non-isolation
UL field power Supply voltage: 24 VDC nominal, Class 2
Field power Supply voltage: 24 VDC nominal
Voltage range: 15-30 VDC
Power dissipation: Max. 15 mA @ 24 VDC except load
Single wire I/O Cable Max. 0.823mm² (AWG18)
Weight 63 g
Module size 12 mm x 109 mm x 70 mm
Specifications
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4.2.1. Dimensions
Module dimensions (mm)
4.3. Output Specifications
Number of channels 2 channels
Number of outputs 2 outputs, push-pull type
Indicators 2 green pulse output LEDs
Output voltage Nominal 24 VDC (depends on field power)
Output current 2 A per channel
4 A per module
Automatically switch current (sink/source) according to external
load
Pulse output frequency 1-5 kHz ± 0.5 %
Pulse output duty 0.0 - 100.0 % ±1.0 % (0.1 % / 1 LSB), Ton > 1 us, Toff > 1 us
Protection Short protection
Common type 2 common (field power 0 V is common)
Specifications
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5. Wiring Diagram
NOTE
Automatically switch current (sink/source) according to external load.
Pin no. Signal description
0 PWM output channel #0
1 Field Power 0 V, common
2 Not connected
3 Not connected
4 Not connected
5 Not connected
6 Not connected
7 Not connected
8 PWM output channel #1
9 Field Power 0 V, common
10 Not connected
11 Not connected
12 Not connected
Wiring Diagram
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Pin no. Signal description
13 Not connected
14 Not connected
15 Not connected
16 Shield
17 Shield
Wiring Diagram
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6. LED Indicator
LED no. LED function / description LED color
0 PMW output channel #0 Green
1 PMW output channel #1 Green
Channel Status
Status LED Indicates
No signal Off No output signal
On signal Green Normal operation
LED Indicator
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7. Mapping Data Into the Image Value
Input image value
Bit no. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Byte 0 Reserved
Byte 1 Reserved
Output image value
Bit no. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Byte 0 Frequency CH#0, low byte
Byte 1 Frequency CH#0, high byte
Byte 2 Duty CH#0, low byte
Byte 3 Duty CH#0, high byte
Byte 4 Frequency CH#1, low byte
Byte 5 Frequency CH#1, high byte
Byte 6 Duty CH#1, low byte
Byte 7 Duty CH#1, high byte
NOTE
Range of each Duty is 0 (0.0 %) - 1000 (100.0%). Ex. If Duty value is 365, then duty
rate is 36.5 %.
Mapping Data Into the Image Value
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8. Parameter Data
Valid parameter length: 2 Bytes
Bit no. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Byte 0 Reserved
Byte 1 Reserved
Parameter Data
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9. Hardware Setup
CAUTION
Hot surface! The surface of the housing can become hot during operation. If the
device is used in high ambient temperatures, always let the device cool down before
touching it.
CAUTION
Working on energized devices can damage the equipment! Always turn off the power
supply before working on the device.
9.1. Space Requirements
The following drawings show the space requirements when installing the G-series modules. The
spacing creates space for ventilation, and prevents conducted electromagnetic interference from
influencing the operation. Installation position is valid vertical and horizontal. The drawings are
illustrative and may be out of proportion.
CAUTION
NOT following the space requirements may result in damaging the product.
Hardware Setup
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9.2. Mounting and Dismounting from DIN Rail
The module should be fixed onto the DIN rail with the locking lever. See the instructions below for
mounting and dismounting a module from the DIN rail.
Mounting on DIN rail
Dismounting from DIN rail
Hardware Setup
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9.3. Mounting and Dismounting an IO Module
The module should be fixed onto the DIN rail with the locking lever. See the instructions below for
mounting and dismounting an IO Module.
Dismounting an IO module
Locking lever
Hardware Setup
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9.4. Dismounting a Removable Terminal Block
The terminal block can be removed using the locking switch. See the instructions below for
dismounting a removable terminal block.
9.5. Wiring
See the instructions below for connecting and removing cables to the terminal block.
WARNING
Always use recommended supply voltage and frequency!
Hardware Setup
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